Side guide wheel for coiling trolley

By designing the side guide wheels for upper-roller trolleys that use 40Cr material and quenching treatment, and combining the lubrication technology of the oil cup and oil pipe system, the existing wheel wear and replacement problems are solved, and the wear resistance and service life are achieved, the replacement process is simplified, and the transportation efficiency and safety are improved.

CN222683819UActive Publication Date: 2025-03-28GUANGDONG GUANGQING METAL ROLLING CO +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420841424.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-03-28
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The wheels of the existing rolled trolley are prone to wear during use, resulting in shortening of service life and difficulty in replacing, affecting transportation efficiency.

Method used

A side guide wheel for an upper-roller car is designed, which is processed with 40Cr material and quenched to increase wear resistance and high temperature resistance. At the same time, the bearing lubrication is used for oil cups and oil pipe systems to reduce friction losses.

Benefits of technology

It effectively improves the wear resistance and service life of the side guide wheel, simplifies the replacement process, reduces the workload and replacement frequency of maintenance personnel, and improves transportation efficiency and safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222683819U_ABST
    Figure CN222683819U_ABST
Patent Text Reader

Abstract

The utility model discloses a side guide wheel for a coiling trolley, which comprises a side wheel shaft, a frame is sleeved in the middle of the side wheel shaft, a nut is in threaded connection with the surface of the side wheel shaft and positioned at the top of the frame, a cotter pin is arranged on the surface of the nut, a side guide wheel is sleeved on the surface of a bearing, and the side wheel shaft penetrates through a mounting hole of the trolley and is mounted and fastened by the nut. The split pin is used for preventing the nut from loosening, so that the stability and the fastening performance of nut installation are enhanced, the structure is simple, the safety is high, meanwhile, the side guide wheel has the advantage of being easy to install and disassemble, and if the side guide wheel is abraded, only the nut for fastening the side wheel shaft needs to be disassembled, and the side guide wheel can be installed conveniently. Therefore, the side guide wheel can be quickly replaced, the side guide wheel has excellent abrasion resistance and high temperature resistance, abrasion of the edge of the side guide wheel can be effectively reduced, the service life of the wheel is prolonged, the safety of the wheel is improved, and the replacement frequency is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of side guide wheels, and in particular relates to a side guide wheel for a winding trolley. Background Art

[0002] In the steel industry, the coiling trolley is used to transport steel coils from the coiler to the saddle or other places. However, during the use of the existing coiling trolley wheels, the wheel edges often suffer severe wear when rolling, which not only shortens the service life of the wheels, but also may cause safety accidents. When the existing coiling trolley wheels are worn during use and the wheels are replaced, it is difficult to manually disassemble and repair them because the wheels are closely connected to other components. In addition, the wheel life cycle is short and needs to be replaced frequently, which increases the workload of maintenance personnel and reduces the efficiency of disassembly and replacement. Once the coiling trolley fails, the production line will frequently slow down or stop, thereby affecting the transportation efficiency of the coiling trolley. Utility Model Content

[0003] The utility model aims to provide a side guide wheel for a winding trolley to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a side guide wheel for a winding trolley, comprising:

[0005] A side wheel axle, wherein the middle part of the side wheel axle is sleeved with a frame, a nut is threadedly connected to the surface of the side wheel axle and is located at the top of the frame, and a cotter pin is provided on the surface of the nut to prevent the nut from loosening, two sets of bearings are sleeved on the surface of the side wheel axle and are located at the bottom of the frame, a side guide wheel is sleeved on the surface of the bearing, and an oil cup is provided on the surface of the side wheel axle for lubricating the bearing.

[0006] Preferably, a double-ear stop washer is sleeved on the surface of the side wheel shaft and located between the frame and the nut, and a first spacer sleeve is sleeved on the surface of the side wheel shaft and located between the frame and the bearing.

[0007] Preferably, the bearing comprises a bearing inner ring and a bearing outer ring, the bearing inner ring is sleeved on the surface of the side wheel shaft, the side guide wheel is sleeved on the surface of the bearing outer ring, and a plurality of balls are rollingly connected between the bearing inner ring and the bearing outer ring.

[0008] Preferably, a second spacer sleeve is provided between the two groups of bearings.

[0009] Preferably, an oil pipe is provided in the side wheel shaft and one end of the oil pipe is connected to the oil cup, and the other end of the oil pipe extends to between the two sets of bearings through a short tube, and the bearings can be lubricated by the lubricating oil injected into the oil pipe.

[0010] Preferably, the side guide wheel is made of 40Cr material and the surface is quenched. 40Cr material is a common alloy structural steel with good mechanical properties and wear resistance. The side guide wheel made of 40Cr material can effectively improve the wear resistance of the side guide wheel.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] (1) The side wheel axle passes through the mounting hole of the trolley and is fastened with a nut to install the side guide wheel. A cotter pin is used to prevent the nut from loosening, thereby enhancing the stability and fastness of the nut installation. The structure is simple and has high safety. At the same time, the side guide wheel has the advantage of simple installation and disassembly. If the side guide wheel is worn, only the nut fastening the side wheel axle needs to be removed, so that the side guide wheel can be removed from the trolley, thereby realizing quick replacement of the side guide wheel.

[0013] (2) The side guide wheel is made of 40Cr material and is tempered to have a hardness between 241HBW and 286HBW. The surface of the side guide wheel is quenched to have a hardness between 40HRC and 45HRC, and the thickness of the quenched layer is between 3mm and 5mm. Through such material and process treatment, the side guide wheel has excellent wear resistance and high temperature resistance, which can effectively reduce the wear of the side guide wheel edge, improve the service life and safety of the side guide wheel, and thus reduce the frequency of replacement.

[0014] (3) By injecting lubricating oil into the oil cup, the lubricating oil in the oil cup flows into the gap between the two sets of bearings through the oil pipe, and slowly penetrates into the inner ring of the bearing, the outer ring of the bearing and the ball through the gap, thereby lubricating the bearing, reducing the friction coefficient, reducing the friction loss of the bearing during rotation, and thus extending the service life of the bearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model.

[0016] In the figure: 1. side wheel axle; 2. frame; 3. nut; 4. cotter pin; 5. bearing; 6. side guide wheel; 7. oil cup; 8. double-ear locking washer; 9. first spacer; 10. bearing inner ring; 11. bearing outer ring; 12. ball; 13. second spacer; 14. oil pipe; 15. gap. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] The utility model provides Figure 1 A side guide wheel for a winding trolley shown in the figure comprises:

[0019] A side wheel axle 1, wherein a frame 2 is sleeved in the middle of the side wheel axle 1, a nut 3 is threadedly connected to the surface of the side wheel axle 1 and located at the top of the frame 2, and a cotter pin 4 is provided on the surface of the nut 3 to prevent the nut 3 from loosening, two sets of bearings 5 ​​are sleeved on the surface of the side wheel axle 1 and located at the bottom of the frame 2, a side guide wheel 6 is sleeved on the surface of the bearing 5, and an oil cup 7 for lubricating the bearing 5 is provided on the surface of the side wheel axle 1.

[0020] A double-ear stop washer 8 is sleeved on the surface of the side wheel shaft 1 and is located between the frame 2 and the nut 3. The double-ear stop washer 8 can provide additional support when the nut 3 is tightened, which can effectively reduce the friction and vibration between the nut 3 and the side wheel shaft 1, thereby extending the service life of the side wheel shaft 1 and the nut 3. A first spacer sleeve 9 is sleeved on the surface of the side wheel shaft 1 and is located between the frame 2 and the bearing 5. The first spacer sleeve 9 forms a layer of isolation protection between the surface of the side wheel shaft 1 and the frame 2 to prevent the side wheel shaft 1 from directly contacting the frame 2 and generating friction, thereby reducing the wear and damage of the side wheel shaft 1 and the frame 2 and extending the service life of the side wheel shaft 1.

[0021] The bearing 5 includes a bearing inner ring 10 and a bearing outer ring 11. The bearing inner ring 10 is sleeved on the surface of the side wheel shaft 1, and the side guide wheel 6 is sleeved on the surface of the bearing outer ring 11. A plurality of balls 12 are rollingly connected between the bearing inner ring 10 and the bearing outer ring 11.

[0022] A second spacer sleeve 13 is provided between the two groups of bearings 5 ​​, and the second spacer sleeve 13 can separate the two groups of bearings 5 ​​to avoid direct contact or friction between the two groups of bearings 5 ​​, thereby reducing the risk of wear and damage to the bearings 5 ​​.

[0023] An oil pipe 14 is provided in the side wheel shaft 1 and one end of the oil pipe 14 is connected to the oil cup 7. The other end of the oil pipe 14 extends to between the two groups of bearings 5 ​​through a short tube. The lubricating oil in the oil cup 7 flows into the gap 15 between the two groups of bearings 5 ​​through the oil pipe 14, and slowly penetrates into the bearing 5 through the gap 15 to lubricate the inside of the bearing 5.

[0024] The side guide wheel 6 is made of 40Cr material and the surface is quenched. The hardness of the side guide wheel 6 is enhanced by quenching, and the thickness of the quenching layer is between 3mm and 5mm, which not only ensures the hardness and wear resistance of the side guide wheel 6, but also avoids material embrittlement caused by an excessively large quenching layer.

[0025] The side guide wheel of the winding trolley and the side wheel shaft 1 are installed and fastened by passing through the mounting hole of the trolley and using the nut 3 to install the side wheel shaft 1, thereby installing the side guide wheel 6, and inserting the cotter pin 4 between the nut 3 and the side wheel shaft 1, and using a suitable tool to bend the two ends of the cotter pin 4 so that it is tightly fixed on the nut 3, thereby preventing the nut 3 from loosening by the cotter pin 4, enhancing the stability and tightness of the installation of the nut 3, and the fixing structure is simple and has high safety. At the same time, the side guide wheel 6 has the advantage of simple installation and disassembly. If the side guide wheel 6 is worn, it is only necessary to remove the nut 3 that fastens the side wheel shaft 1, so that the side guide wheel 6 can be removed from the trolley, thereby realizing rapid replacement of the side guide wheel 6.

[0026] The side guide wheel 6 is made of 40Cr material and is tempered to have a hardness between 241HBW and 286HBW. The surface of the side guide wheel 6 is quenched to have a hardness between 40HRC and 45HRC, and the thickness of the quenching layer is between 3mm and 5mm. This ensures the hardness and wear resistance of the side guide wheel 6 and avoids material embrittlement caused by an excessively large quenching layer. Through such material and process treatment, the side guide wheel 6 has excellent wear resistance and high temperature resistance, can effectively reduce the wear of the wheel edge of the side guide wheel 6, improve the service life and safety of the side guide wheel 6, and thus reduce the frequency of replacement.

[0027] By injecting lubricating oil into the oil cup 7, the lubricating oil in the oil cup 7 flows into the gap 15 between the two sets of bearings 5 ​​through the oil pipe 14, and slowly penetrates into the bearing inner ring 10, the bearing outer ring 11 and the ball 12 through the gap 15, thereby lubricating the inside of the bearing 5, reducing the friction coefficient of the bearing 5, reducing the friction loss of the bearing 5 during the rotation process, and thus extending the service life of the bearing 5.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A side guide wheel for a winding trolley, characterized in that: include: A side wheel axle (1), wherein a vehicle frame (2) is sleeved in the middle of the side wheel axle (1), a nut (3) is threadedly connected to the surface of the side wheel axle (1) and is located at the top of the vehicle frame (2), and a cotter pin (4) is provided on the surface of the nut (3) to prevent the nut (3) from loosening, two groups of bearings (5) are sleeved on the surface of the side wheel axle (1) and are located at the bottom of the vehicle frame (2), a side guide wheel (6) is sleeved on the surface of the bearing (5), and an oil cup (7) for lubricating the bearing (5) is provided on the surface of the side wheel axle (1).

2. The side guide wheel for the winding trolley according to claim 1, characterized in that: A double-ear stop washer (8) is sleeved on the surface of the side wheel shaft (1) and located between the frame (2) and the nut (3), and a first spacer sleeve (9) is sleeved on the surface of the side wheel shaft (1) and located between the frame (2) and the bearing (5).

3. The side guide wheel for the winding trolley according to claim 1, characterized in that: The bearing (5) comprises a bearing inner ring (10) and a bearing outer ring (11); the bearing inner ring (10) is sleeved on the surface of the side wheel shaft (1); the side guide wheel (6) is sleeved on the surface of the bearing outer ring (11); and a plurality of balls (12) are rollingly connected between the bearing inner ring (10) and the bearing outer ring (11).

4. The side guide wheel for the winding trolley according to claim 1, characterized in that: A second spacer sleeve (13) is provided between the two groups of bearings (5).

5. The side guide wheel for the winding trolley according to claim 1, characterized in that: An oil pipe (14) is provided inside the side wheel shaft (1), one end of the oil pipe (14) is connected to the oil cup (7), and the other end of the oil pipe (14) extends to between the two sets of bearings (5) through a short pipe.

6. The side guide wheel for the winding trolley according to claim 1, characterized in that: The side guide wheel (6) is made of 40Cr material.