Full-automatic loading and weighing filling machine
By using a combination of buffer tanks, weighing sensors, pumps and feeding control devices in the upper weighing filling machine, the problems of insufficient precision and production capacity of the existing filling machine are solved, and efficient and accurate filling production is achieved.
Patent Information
- Application Number
- CN202421324626.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing weighing filling machines have shortcomings in terms of accuracy and production capacity, and it is difficult to meet the filling and production needs of high-value or products that require precise dose control.
A fully automatic weighing filling machine is designed, using a buffer tank, weighing sensor, pump and feeding control device. Quantitative discharge is achieved through a weighing sensor, the pump adjusts the flow rate to improve work efficiency, and the filling process is automatically controlled through the control cabinet.
It achieves higher filling accuracy and production capacity, improves production efficiency and accuracy through automated control, and meets the precise filling needs of high-value products.
Smart Images
Figure CN222684270U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic packaging machinery, and more specifically, to a full-automatic weighing and filling machine. Background Art
[0002] The weighing filling machine is a modern packaging equipment, mainly used for accurate metering and automatic filling of liquid or paste products with good fluidity. Its working principle is to weigh the predetermined container first, then start the filling process, and continuously monitor the weight change of the predetermined container while filling. When the preset weight value is reached, the filling process stops automatically.
[0003] Weighing filling machines are widely used in many industries such as food and beverage, medicine, daily chemicals, and chemicals, especially for high-value products or products that require precise dosage control, such as medicines, cosmetics, lubricants, condiments, etc. Compared with traditional filling machines, weighing filling machines need to have higher accuracy and capacity.
[0004] In view of the above problems, it is necessary to provide a fully automatic weighing filling machine with higher precision and production capacity. Utility Model Content
[0005] The purpose of the utility model is to provide a full-automatic weighing and filling machine to overcome the above-mentioned defects in the prior art.
[0006] The technical solution for achieving the purpose of the utility model is: comprising a machine frame, a material tank fixed on the top of the machine frame, a control cabinet fixed on the side of the machine frame, a plurality of quantitative filling mechanisms fixed inside the machine frame, a material barrel conveyor penetrating the machine frame, and a material unloading control device installed inside the machine frame;
[0007] The multiple quantitative filling mechanisms each include a weighing sensor and a buffer tank, a pump and a discharge nozzle which are sequentially connected through a pipeline, the buffer tank is connected to the material tank through a pipeline, the weighing sensor is fixedly connected below the buffer tank, the material barrel conveyor is located below the discharge nozzle, and the discharge control device is connected to the discharge nozzle to control the opening and closing of the discharge nozzle;
[0008] The weighing sensor, pump, bucket conveyor and material unloading control device are all electrically connected to the control cabinet, and the rotation speed of the pump is adjustable.
[0009] As a preferred embodiment, the pipeline connecting the cache tank and the pump includes at least one section of hose.
[0010] As a preferred embodiment, a shock absorbing device is provided between the pump and the machine frame.
[0011] As a preferred embodiment, the shock absorbing device is a rubber shock absorber.
[0012] As a preferred embodiment, a pneumatic valve is provided between the material tank and the buffer tank, and the pneumatic valve is electrically connected to the control cabinet.
[0013] As a preferred embodiment, the cache tank and the pump are provided with manual valves.
[0014] As a preferred embodiment, the material discharge control device includes a motor fixed above the machine frame, a drive shaft passing through the motor and parallel to the conveying direction of the bucket conveyor, a lifting mechanism located below the drive shaft and symmetrically connected to both ends of the drive shaft, a cross bar located above the material discharge nozzle and fixedly connected to the lifting mechanisms at both ends, and a plurality of material discharge control rods vertically fixed to the cross bar; the material discharge control rod passes through the material discharge nozzle along the direction of the inner hole of the material discharge nozzle, a blocking ball is provided at one end of the material discharge control rod passing through the material discharge nozzle, and the motor is electrically connected to the control cabinet.
[0015] As a preferred embodiment, upper gears are fixed at both ends of the driving shaft, and the lifting mechanism includes a sliding rod fixed on the machine frame and perpendicular to the driving shaft, a slider movably connected to the sliding rod, a lower gear fixed on the sliding rod, and a chain sleeved on the upper gear and the lower gear; the chain is fixedly connected to the slider, and the slider is fixedly connected to one end of the cross bar.
[0016] By adopting the above technical solution, the utility model has the following beneficial effects:
[0017] (1) The utility model is a fully automatic weighing filling machine, which realizes quantitative discharging and improves filling accuracy by setting a buffer tank and a weighing sensor. The flow rate can be increased by setting a pump to improve work efficiency.
[0018] (2) The utility model realizes automated production by controlling the quantitative feeding of the automatic filling machine through the control cabinet, and controls the flow rate of the pump through the control cabinet to improve production efficiency and accuracy.
[0019] (3) The buffer tank and pump of the utility model are provided with a manual valve, which can accurately control the pipeline flow rate through manual assistance, thereby improving the filling accuracy.
[0020] (4) The utility model reduces the influence of the pump motor on the weighing sensor and improves the accuracy by arranging a hose between the buffer tank and the pump and arranging a shock absorber on the pump.
[0021] (5) The utility model can simultaneously control the lifting and lowering of all the feeding nozzles by setting a lift to drive the cross bar, thereby maintaining the consistency of multiple feeding and filling operations and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to specific embodiments and in conjunction with the accompanying drawings.
[0023] Figure 1 It is a three-dimensional diagram of a fully automatic weighing filling machine.
[0024] Figure 2 This is the left view of a fully automatic weighing filling machine.
[0025] Figure 3 This is a diagram of the internal structure of a fully automatic weighing filling machine.
[0026] Figure 4 This is a cross-sectional view of the feed nozzle.
[0027] The numbers in the attached drawings are: 1, machine frame; 2, material tank; 2-1, pneumatic valve; 3, control cabinet; 4, quantitative filling mechanism; 4-1, weighing sensor; 4-2, buffer tank; 4-3, pump; 4-4, discharge nozzle; 4-5, manual valve; 5, barrel conveyor; 6, discharge control device; 6-1, motor; 6-2, drive shaft; 6-2-1, upper gear; 6-3, lifting mechanism; 6-3-1, slide bar; 6-3-2, slider; 6-3-3, lower gear; 6-3-4, chain; 6-4, cross bar; 6-5, discharge control lever; 6-5-1, blocking ball;. DETAILED DESCRIPTION
[0028] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0029] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0032] In the description of the embodiments of the present utility model, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present utility model.
[0033] In the description of the embodiments of the present utility model, it is also necessary to explain that, unless otherwise clearly stipulated and limited, the terms "set", "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. The utility model is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and cannot be used to limit the scope of protection of the utility model.
[0034] (Example)
[0035] See Figure 1 A fully automatic upper weighing filling machine comprises a machine frame 1, a material tank 2 fixed on the upper part of the machine frame 1, a control cabinet 3 fixed on the side of the machine frame 1, a plurality of quantitative filling mechanisms 4 fixed inside the machine frame 1, a material barrel conveyor 5 passing through the machine frame 1, and a material unloading control device 6 installed inside the machine frame 1;
[0036] See Figure 2, the quantitative filling mechanism 4 includes a weighing sensor 4-1 and a buffer tank 4-2, a pump 4-3 and a discharge nozzle 4-4 which are connected in sequence through pipelines. The buffer tank 4-2 is connected to the material tank 2 through a pipeline, and a pneumatic valve 2-1 is arranged between the material tank 2 and the buffer tank 4-2. The weighing sensor 4-1 is fixedly connected to the bottom of the buffer tank 4-2, and the pipelines connecting the buffer tank 4-2 and the pump 4-3 are both hoses, and a manual valve 4-5 is arranged in front of the pump, and the barrel conveyor 5 is located below the discharge nozzle 4-4; wherein the pump 4-3 can adjust the speed, and can be a rotor pump, a gear pump or a centrifugal pump; a plurality of shock absorbers (not shown in the figure) are arranged between the pump 4-3 and the machine frame 1, and the shock absorber model is a bell-shaped rubber shock-absorbing pad 60kg-M12304.
[0037] See Figure 3 and Figure 4 The material discharge control device 6 includes a motor 6-1 fixed on the top of the machine frame 1, a driving shaft 6-2 that passes through the motor 6-1 and is parallel to the conveying direction of the bucket conveyor 5, a lifting mechanism 6-3 located below the driving shaft 6-2 and symmetrically connected to both ends of the driving shaft 6-2, a cross bar 6-4 located above the material discharge nozzle 4-4 and fixedly connected to the lifting mechanisms 6-3 at both ends, and a plurality of material discharge control rods 6-5 vertically fixed to the cross bar 6-4; upper gears 6-2-1 are fixed at both ends of the driving shaft 6-2, and the lifting mechanism 6-3 includes a gear 6-2-1 fixed to the machine frame 1 and perpendicular to the driving shaft The sliding bar 6-3-1 of 6-2, the sliding block 6-3-2 movably connected with the sliding bar 6-3-1, the lower gear 6-3-3 fixed on the sliding bar 6-3-1, and the chain 6-3-4 sleeved on the upper gear 6-2-1 and the lower gear 6-3-3; the chain 6-3-4 is fixedly connected with the sliding block 6-3-2, and the sliding block 6-3-2 is fixedly connected with one end of the cross bar 6-4; the material discharge control rod 6-5 penetrates the material discharge nozzle 4-4 along the inner hole direction of the material discharge nozzle 4-4, and a blocking ball 6-5-1 is provided at one end of the material discharge control rod 6-5 penetrating the material discharge nozzle 4-4.
[0038] The unloading control device 6 drives the upper gear 6-2-1 of the driving shaft 6-2 to rotate through the motor 6-1, and the upper gear 6-2-1 drives the chains 6-3-4 on both sides to move upward or downward synchronously, and further drives the cross bar 6-4 fixed on the chain 6-3-4 to move up and down, and drives multiple unloading control rods 6-5 fixed on the cross bar to move up and down synchronously, and synchronously controls the switches of multiple unloading nozzles.
[0039] In this embodiment, the pneumatic valve 2-1, the weighing sensor 4-1, the pump 4-3, the barrel conveyor 5 and the motor 6-1 are all electrically connected to the control cabinet 3, which can automatically control the filling work and improve the work efficiency and accuracy.
[0040] For ease of understanding, the filling action of this embodiment is as follows:
[0041] Step 1: The control cabinet 3 opens the pneumatic valve 2-1 to allow the material in the material tank 2 to flow into the buffer tank 4-2;
[0042] Step 2: When the material in the buffer tank 4-2 reaches the set value of the weighing sensor 4-1, the weighing sensor 4-1 sends a signal, and the control cabinet 3 controls the pneumatic valve 2-1 to close;
[0043] Step 3, the motor 6-1 is started, and the material discharge control rod 6-5 is controlled to descend to the position, and then the material discharge nozzle 4-4 is opened, and at the same time, the pump 4-3 is started to enter the fast mode and start filling;
[0044] Step 4: When the weighing sensor 4-1 is close to the set value, the weighing sensor 4-1 sends a signal, and the control cabinet 3 controls the pump to enter the slow mode to control the flow rate of the material to be stable;
[0045] Step 5, when the weighing sensor 4-1 reaches the set value, the discharge nozzle 4-4 is closed, and the pump 4-3 is closed at the same time, the motor 6-1 controls the discharge control rod 6-5 to rise, and the blocking ball blocks the outlet of the discharge nozzle 4-4.
[0046] In this embodiment, the high flow rate of the filling machine is controlled by a pump. Depending on the material, the pump can be a rotor pump, a gear pump, or a centrifugal pump. Before the weighing sensor approaches the set value, the control cabinet controls the pump to switch to slow mode, which can control the flow rate of the material to be stable, thereby achieving accurate measurement. A manual valve is added in front of the pump to control the flow rate of the pump. Furthermore, multiple sections of flexible hoses are used between the pump and the sensor, and multiple shock absorbers are used between the motor and the entire machine frame to prevent vibration, which can effectively ensure that the accuracy of the sensor is not affected by the pump motor, thereby improving the accuracy.
[0047] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A fully automatic weighing filling machine, characterized in that: It comprises a machine frame (1), a material tank (2) fixed on the top of the machine frame (1), a control cabinet (3) fixed on the side of the machine frame (1), a plurality of quantitative filling mechanisms (4) fixed inside the machine frame (1), a material barrel conveyor (5) passing through the machine frame (1), and a material unloading control device (6) installed inside the machine frame (1); The multiple quantitative filling mechanisms (4) each include a weighing sensor (4-1) and a buffer tank (4-2), a pump (4-3) and a discharge nozzle (4-4) which are sequentially connected through a pipeline, the buffer tank (4-2) is connected to the material tank (2) through a pipeline, the weighing sensor (4-1) is fixedly connected below the buffer tank (4-2), the barrel conveyor (5) is located below the discharge nozzle (4-4), and the discharge control device (6) is connected to the discharge nozzle (4-4) to control the opening and closing of the discharge nozzle (4-4); The weighing sensor (4-1), the pump (4-3), the bucket conveyor (5) and the material discharge control device (6) are all electrically connected to the control cabinet (3), and the rotation speed of the pump (4-3) is adjustable.
2. The fully automatic weighing filling machine according to claim 1, characterized in that: The pipeline connecting the cache tank (4-2) and the pump (4-3) includes at least one section of hose.
3. The fully automatic weighing filling machine according to claim 1, characterized in that: A shock absorbing device is provided between the pump (4-3) and the machine frame (1).
4. The fully automatic weighing filling machine according to claim 3 is characterized in that: The shock absorbing device is a rubber shock absorber.
5. The fully automatic weighing filling machine according to claim 1, characterized in that: A pneumatic valve (2-1) is provided between the material tank (2) and the buffer tank (4-2), and the pneumatic valve (2-1) is electrically connected to the control cabinet (3).
6. The fully automatic weighing filling machine according to claim 1, characterized in that: The buffer tank (4-2) and the pump (4-3) are provided with a manual valve (4-5).
7. The fully automatic weighing filling machine according to claim 1, characterized in that: The material discharge control device (6) comprises a motor (6-1) fixed above the machine frame (1), a drive shaft (6-2) passing through the motor (6-1) and parallel to the conveying direction of the bucket conveyor (5), a lifting mechanism (6-3) located below the drive shaft (6-2) and symmetrically connected to both ends of the drive shaft (6-2), a cross bar (6-4) located above the material discharge nozzle (4-4) and fixedly connected to the lifting mechanism (6-3) at both ends, and a plurality of material discharge control rods (6-5) vertically fixed to the cross bar (6-4); the material discharge control rod (6-5) passes through the material discharge nozzle (4-4) along the inner hole direction of the material discharge nozzle (4-4), and a blocking ball (6-5-1) is provided at one end of the material discharge control rod (6-5) passing through the material discharge nozzle (4-4), and the motor (6-1) is electrically connected to the control cabinet (3).
8. The fully automatic weighing filling machine according to claim 7, characterized in that: Upper gears (6-2-1) are fixed at both ends of the driving shaft (6-2); the lifting mechanism (6-3) comprises a sliding rod (6-3-1) fixed on the machine frame (1) and perpendicular to the driving shaft (6-2), a slider (6-3-2) movably connected to the sliding rod (6-3-1), a lower gear (6-3-3) fixed to the sliding rod (6-3-1), and a chain (6-3-4) sleeved on the upper gear (6-2-1) and the lower gear (6-3-3); the chain (6-3-4) is fixedly connected to the slider (6-3-2), and the slider (6-3-2) is fixedly connected to one end of the cross bar (6-4).