Sand-making mud-water separation device
By designing a sand-making mud-water separation device including a cyclone, mud box, cone cap and agitating ring, the problems of low sludge-water separation efficiency and high energy consumption in the prior art are solved, and rapid and efficient mud-water separation and sludge settlement are achieved, and environmental protection effect is improved.
Patent Information
- Application Number
- CN202420725297.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing mud-water separation equipment is inefficient in precipitation treatment, and multiple sedimentation tanks are required for multiple treatments, resulting in extended processing flow and increased energy consumption, and environmental protection effects need to be improved.
A sand and mud water separation device is designed, including a cyclone, mud inlet pipe, mud box, cone cap, agitating ring and a screw conveyor. The mud water is initially separated by a cyclone. After the mud water enters the mud box, the cone cap and agitating ring are used to accelerate the contact and settlement of the mud water with the magnetic flocculant, and the screw conveyor is used to discharge the precipitated sludge.
It realizes rapid separation of sludge and water and efficient settlement of sludge, reduces the energy consumption and process time of precipitation treatment, and improves environmental protection effect.
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Figure CN222684384U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud treatment, in particular to a sand making mud-water separation device. Background Art
[0002] Mining enterprises are located in ecologically sensitive areas. During the production process, a large amount of muddy and water waste is generated, which contains a large amount of heavy metals and harmful chemicals. If it is directly discharged into the environment without control, it will seriously pollute the surrounding environment. Mud and water separation, as a key link in sewage treatment, plays an important role in water resources and environmental protection.
[0003] In the related art, commonly used mud and water separation equipment, such as high-efficiency cyclones, vibrating screens, etc., perform preliminary separation on the mud and water, and then discharge the mud and water into a sedimentation tank to treat heavy metals and harmful chemicals. Flocculants are added to the sedimentation tank to accelerate the precipitation of harmful substances. Since the mud and water are directly discharged into the sedimentation tank, the mud fluidity of the mud and water is poor. When flocculants are added for precipitation, this leads to a decrease in the efficiency of the sedimentation treatment, or it is necessary to prepare multiple sedimentation tanks for multiple treatments, which prolongs the treatment process and also leads to an increase in treatment energy consumption. In addition, the treatment efficiency and environmental protection still need to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide a sand making mud water separation device to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a sand making mud water separation device, comprising a plurality of cyclones, a mud inlet pipe is installed at the lower end of the cyclone, a maintenance cover is connected to the surface of the mud inlet pipe, and a mud box is provided on the lower surface of the maintenance cover;
[0006] The cyclone can separate part of the water in the mud and water, reduce the water content of the mud entering the mud box, and reduce the size of the lower part of the mud box, which is conducive to the sludge sinking to the lower part of the mud box and convenient for the screw conveyor to discharge the sludge;
[0007] A connecting strip is provided on the lower surface of the inspection cover, a cone cap is provided at the lower end of the connecting strip, a diffusion cone is provided on the upper surface of the cone cap, and the diffusion cone is located below the mud inlet pipe. The mud discharged from the mud inlet pipe is dispersed to the cone cap by the diffusion cone. The cone cap diffuses the mud in a ring shape, which can be more fully contacted with the magnetic flocculant, thereby improving the flocculation efficiency.
[0008] A motor is installed on the side of the mud box, and the output shaft of the motor is inserted into the mud box and connected to a driving frame, the driving frame is fixedly connected to a bracket, a stirring ring is sleeved on the bracket, and the stirring ring is inclined. The stirring ring will swing during the rotation process, which can speed up the flow of mud water and magnetic flocculant and make the sedimentation faster;
[0009] A screw conveyor is installed at the lower right side of the mud box, and the right end of the screw conveyor is inclined upward. A mud discharge pipe is installed on the surface of the screw conveyor. The screw conveyor discharges the mud from the mud box. The inclined screw conveyor can allow water to flow into the mud box when discharging mud, thereby reducing the water content in the mud.
[0010] Furthermore, a water outlet weir plate is installed inside the mud box, an overflow pipe is installed on the surface of the mud box, and the overflow pipe corresponds to the position of the water outlet weir plate. The water outlet weir plate can prevent mud from being discharged from the overflow pipe along with water, thereby reducing the mud content in the water.
[0011] Furthermore, a drain outlet is provided at the lower left side of the mud box, and the drain outlet is connected to a valve. When the mud box needs to be cleaned, clean water can be discharged through the drain outlet, and some impurities can also be discharged from the drain outlet. The drain outlet is sealed by the valve to prevent mud and water leakage.
[0012] Furthermore, the surface of the inspection cover is connected with a plurality of adding pipes, the lower ends of the adding pipes are connected with diverter heads, and the magnetic flocculant is added to the mud box through the adding pipes. The diverter head can diffuse the magnetic flocculant into the mud box, and the sedimentation speed of the mud can be accelerated.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] (1) After the mud and water are separated by the cyclone, the mud is discharged into the mud box through the mud inlet pipe. The magnetic flocculant is added to the mud box using the adding pipe. The motor drives the bracket, stirring ring and driving frame to rotate. The inclined stirring ring swings greatly during rotation, which allows the magnetic flocculant to fully and quickly contact the mud, and can quickly and effectively coagulate the mud, with high flocculation efficiency for pollutant removal.
[0015] (2) A plurality of dividing strips on the cone cap form multiple flow channels on the cone cap, and the mud diffuses into the mud box in an umbrella shape along the flow channels, thereby increasing the contact area between the mud and the magnetic flocculant, achieving a rapid mud-water separation effect, and accelerating the mud-water treatment process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the cone cap and the separator bar connected to the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the connection between the bracket and the driving frame of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the connection between the bracket and the stirring ring of the utility model.
[0020] In the figure: 1. mud box; 2. mud inlet pipe; 3. cyclone; 4. drainage joint; 5. feed joint; 6. addition pipe; 7. overflow pipe; 8. outlet weir plate; 9. motor; 10. valve; 11. sewage outlet; 12. screw conveyor; 13. mud discharge pipe; 14. inspection cover; 15. diverter; 16. connecting strip; 17. cone cap; 18. dividing strip; 19. diffusion cone; 20. bracket; 21. stirring ring; 22. drive frame. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example:
[0023] See also Figure 1-4 The utility model provides a technical solution: a sand making mud water separation device, comprising a plurality of cyclones 3, a mud inlet pipe 2 is installed at the lower end of the cyclone 3, a maintenance cover 14 is connected to the surface of the mud inlet pipe 2, and a mud box 1 is provided on the lower surface of the maintenance cover 14;
[0024] After the mud and water enter the hydrocyclone 3 along the tangential direction at a certain pressure and flow rate from the mud pump, the mud and water rotate along the inner wall of the hydrocyclone 3 at a very fast speed, generating a strong three-dimensional elliptical strong rotation shear turbulent motion. Under the action of centrifugal force, the mud and water are separated, the mud flows downward, and the water flows upward, achieving the initial separation of the mud and water, and the mud enters the mud box 1 along the mud inlet pipe 2;
[0025] A connecting strip 16 is provided on the lower surface of the inspection cover 14, a cone cap 17 is provided at the lower end of the connecting strip 16, a diffusion cone 19 is provided on the upper surface of the cone cap 17, and the diffusion cone 19 is located below the mud inlet pipe 2, and the diffusion cone 19 breaks the mud onto the cone cap 17. The cone cap 17 is larger in size and breaks the mud more dispersedly;
[0026] A motor 9 is installed on the side of the mud box 1, and the output shaft of the motor 9 is inserted into the mud box 1 and connected to a driving frame 22, and the driving frame 22 is fixedly connected to a bracket 20, and a stirring ring 21 is sleeved on the bracket 20, and the stirring ring 21 is arranged obliquely;
[0027] like Figure 3 As shown, the two supporting rods of the driving frame 22 are one long and one short, so that the support 20 and the stirring ring 21 are arranged in an inclined shape. When the stirring ring 21 rotates, the mud and the magnetic flocculant in the mud box 1 can be stirred more greatly, and the mud coagulation can be achieved quickly;
[0028] A screw conveyor 12 is installed at the lower right side of the mud box 1, and the right end of the screw conveyor 12 is inclined upward. During the mud discharge process, water flows downward along the screw conveyor 12 and the mud is discharged upward. A mud discharge pipe 13 is installed on the surface of the screw conveyor 12 to discharge mud with low water content from the mud discharge pipe 13.
[0029] In this embodiment, if Figure 2 As shown, a feed joint 5 is provided on the upper side of the cyclone 3, and a drain joint 4 is provided at the center of the upper surface of the cyclone 3. The pipeline of the mud pump is connected to the feed joint 5 to transport muddy water to the cyclone 3, and the water discharged from the cyclone 3 is discharged through the drain joint 4.
[0030] In this embodiment, if Figure 1 As shown, a water outlet weir plate 8 is installed inside the mud box 1, and an overflow pipe 7 is installed on the surface of the mud box 1, and the overflow pipe 7 corresponds to the position of the water outlet weir plate 8. The water outlet weir plate 8 prevents the loss of mud at the overflow pipe 7 and adjusts the balance of the water outlet. The water outlet weir plate 8 is made of a material with good anti-aging and corrosion resistance.
[0031] In this embodiment, if Figure 1 As shown, a sewage outlet 11 is provided at the lower left side of the mud box 1, and the sewage outlet 11 is connected to a valve 10. The valve 10 is opened when the mud box 1 is cleaned, or when the mud residue at the bottom of the mud box 1 needs to be cleaned, to realize the sewage discharge function.
[0032] In this embodiment, if Figure 2 As shown, the surface of the inspection cover 14 is connected to a plurality of adding pipes 6, and the lower ends of the adding pipes 6 are connected to a diverter head 15, and the diverter head 15 has a plurality of discharge ports, through which the magnetic flocculant can be dispersed into the mud box 1, which helps the magnetic flocculant to fully exert its effect.
[0033] In this embodiment, if Figure 2 As shown, a plurality of circularly arranged dividing strips 18 are fixedly connected to the surface of the cone cap 17, and adjacent dividing strips 18 cooperate with the cone cap 17 to form a downward inclined flow channel. The mud flowing along the cone cap 17 can be separated by the dividing strips 18 to prevent the mud from being mixed together, thereby achieving a better dispersion effect.
[0034] Specifically, when in use, after the mud pump sends the mud and water into the cyclone 3, the mud separated by the cyclone 3 enters the mud box 1 through the mud inlet pipe 2, and the mud can be dispersed to various parts of the mud box 1 through the dispersion effect of the cone cap 17, the dividing strip 18, and the diffusion cone 19. The magnetic flocculant is poured into the adding pipe 6, and under the action of the diverter head 15, the magnetic flocculant is dispersed into the mud box 1, so that the magnetic flocculant is fully in contact with the mud, and the motor 9 drives the driving frame 22 to rotate, and the driving frame 22 drives the bracket 20 and the stirring ring 21 to rotate, so as to stir the magnetic flocculant and the mud. When the stirring ring 21 rotates, due to the inclined setting, the stirring ring 21 will swing, and can contact with the magnetic flocculant and the mud in a larger area, so as to quickly and effectively realize the sedimentation of the mud. After the mud is settled, it is discharged from the mud box 1 through the screw conveyor 12.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sand making mud water separation device, comprising a plurality of cyclones (3), characterized in that: A mud inlet pipe (2) is installed at the lower end of the cyclone (3); a maintenance cover (14) is connected to the surface of the mud inlet pipe (2); and a mud box (1) is provided on the lower surface of the maintenance cover (14); The lower surface of the inspection cover (14) is provided with a connecting strip (16), the lower end of the connecting strip (16) is provided with a cone cap (17), the upper surface of the cone cap (17) is provided with a diffusion cone (19), and the diffusion cone (19) is located below the mud inlet pipe (2); A motor (9) is installed on the side of the mud box (1), and the output shaft of the motor (9) is inserted into the mud box (1) and connected to a driving frame (22), the driving frame (22) is fixedly connected to a bracket (20), a stirring ring (21) is sleeved on the bracket (20), and the stirring ring (21) is arranged in an inclined manner; A screw conveyor (12) is installed at the lower part of the right side of the mud box (1), and the right end of the screw conveyor (12) is inclined upward. A mud discharge pipe (13) is installed on the surface of the screw conveyor (12).
2. A sand making mud water separation device according to claim 1, characterized in that: A feed joint (5) is provided at the upper part of the side of the cyclone (3), and a drain joint (4) is provided at the center of the upper surface of the cyclone (3).
3. The sand making mud water separation device according to claim 1 is characterized in that: A water outlet weir plate (8) is installed inside the mud box (1), and an overflow pipe (7) is installed on the surface of the mud box (1), and the positions of the overflow pipe (7) and the water outlet weir plate (8) correspond.
4. The sand making mud water separation device according to claim 1 is characterized in that: A sewage outlet (11) is provided at the lower portion of the left side surface of the mud box (1), and the sewage outlet (11) is connected to a valve (10).
5. The sand making mud water separation device according to claim 1 is characterized in that: The surface of the inspection cover (14) is connected to a plurality of adding pipes (6), and the lower ends of the adding pipes (6) are connected to a diverter head (15).
6. The sand making mud water separation device according to claim 1, characterized in that: A plurality of annularly arranged dividing strips (18) are fixedly connected to the surface of the cone cap (17).
Citation Information
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