Push-pull type pickling line strip steel surface cleaning equipment
By designing a push-pull pickling line strip steel surface cleaning equipment, combined with cleaning and drying mechanisms, the problems of incomplete post-treatment of strip steel and low drying efficiency in the prior art are solved, and comprehensive cleaning and uniform drying of strip steel surfaces are achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421373260.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing pickling and post-treatment methods of strip steel are mostly simple spraying and blow-drying, which cannot completely remove residues and impurities on the surface of strip steel, and the drying efficiency is low, which affects the appearance quality and subsequent processing effect of strip steel.
A push-pull pickling line strip steel surface cleaning equipment is designed, including a pickling tank, a cleaning tank and a drying tank. A cleaning mechanism (cleaning roller, driving parts and a brushing plate) is installed in the cleaning tank, and a dehumidification mechanism (air supply plate, hot air supply pipeline and adsorption roller) is installed in the drying tank. Combination use is used to achieve comprehensive cleaning and uniform drying of the strip steel.
The comprehensive cleaning of the strip surface is achieved, the residual acid and impurities are completely removed, the cleanliness of the strip is improved, and the moisture residue is prevented by uniform hot air drying, which improves the quality and efficiency of subsequent processing.
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Figure CN222684782U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of strip steel pickling, and in particular to a push-pull type pickling line strip steel surface cleaning device. Background Art
[0002] In the field of metal processing, strip steel, as an important basic material, is widely used in industries such as construction, automobiles, and home appliances. During the production process, impurities such as oil and rust often adhere to the surface of the strip steel. These impurities not only affect the appearance quality of the strip steel, but may also cause product quality problems in the subsequent processing. Therefore, it is very important to thoroughly clean the surface of the strip steel.
[0003] At present, the surface of steel strip is usually cleaned by pickling process, and the rust and oil on the surface of steel strip are removed by acid in the pickling tank. However, acid and other impurities often remain on the surface of steel strip after pickling, which requires further cleaning and drying. The existing post-pickling treatment of steel strip is mostly simple spraying and then blowing dry. This treatment method has obvious shortcomings. Specifically, simple spraying cannot completely remove the residues and impurities on the surface of steel strip, especially for stubborn stains and oil stains. The effect is even more limited, which not only affects the appearance quality of steel strip, but also may have adverse effects on subsequent processing. In addition, the hot air drying method often has low drying efficiency for residual liquid on the steel strip, and some areas may have residual moisture, which also affects the quality of the steel strip and the subsequent processing effect.
[0004] In view of the above problems, a push-pull pickling line strip steel surface cleaning equipment is now designed. Utility Model Content
[0005] The embodiment of the present application provides a push-pull pickling line strip steel surface cleaning device to solve the problem that the strip steel post-pickling treatment method in the related art is mostly spraying and then blowing dry, so that the residue on the strip steel surface cannot be completely removed and the drying efficiency is low.
[0006] In a first aspect, a push-pull pickling line strip steel surface cleaning device is provided, comprising:
[0007] It comprises a pickling tank, a cleaning tank and a drying tank which are connected in sequence, wherein a cleaning mechanism for cleaning the steel strip is arranged inside the cleaning tank, and a dehumidifying mechanism for drying the steel strip is arranged inside the drying tank;
[0008] The cleaning mechanism comprises a group of cleaning rollers, a driving member and a group of scrubbing plates, wherein the group of cleaning rollers are arranged relatively inside the cleaning tank and are used to scrub the upper and lower surfaces of the strip steel, the driving member is connected to the cleaning rollers and is used to drive the cleaning rollers to rotate, and the group of scrubbing plates are arranged relatively inside the cleaning tank and are used to scrub the two ends of the strip steel;
[0009] The dehumidification mechanism includes an air supply plate relatively arranged inside the drying tank, and a hot air supply pipe, a plurality of nozzles are relatively arranged on the air supply plate, the hot air supply pipe is connected with the air supply plate and is used to send hot air into the air supply plate, a plurality of adsorption rollers are relatively rotated inside the drying tank and are used to wipe the upper and lower surfaces of the strip.
[0010] In some embodiments, the driving member includes a shell arranged on the cleaning tank, a driving motor is arranged on the shell, one end of the cleaning roller extends into the interior of the shell, the output shaft of the driving motor is connected to one end of any cleaning roller, and the cleaning roller is provided with a gear located inside the shell, and the two gears are meshed with each other.
[0011] In some embodiments, the scrubbing plate includes a mounting plate disposed on a side wall of the cleaning tank, and a plurality of soft bristles are disposed on the mounting plate.
[0012] In some embodiments, the air supply plate has a hollow chamber inside, the nozzle is connected to the air supply plate, and the nozzle is close to one end away from the air supply plate.
[0013] In some embodiments, the hot air supply pipe includes a main pipe and several branch pipes, the main pipe is arranged outside the drying tank, and the several branch pipes are sequentially arranged on the main pipe, and the other end of the branch pipe is connected to the air supply plate.
[0014] In some embodiments, the adsorption roller includes a rotating shaft rotatably disposed on the air supply plate, and the outer portion of the rotating shaft is sleeved with absorbent cotton.
[0015] In some embodiments, a plurality of guide rollers for guiding the conveying of the steel strip are rotatably arranged inside the cleaning tank, and a conveying pipe for supplying cleaning water and a drain valve for discharging the cleaning water are arranged on the cleaning tank.
[0016] The embodiment of the present application provides a push-pull pickling line strip steel surface cleaning equipment, which can comprehensively and thoroughly clean the strip steel surface, remove residual acid and impurities, and improve the cleanliness of the strip steel through the combined use of pickling tanks, cleaning tanks and drying tanks, cleaning rollers, driving parts and brush plates. The hot air is evenly sprayed on the strip steel surface through the air supply plate, hot air supply pipe and nozzle, and the wiping effect of the adsorption roller can achieve uniform drying of the strip steel to prevent moisture residue. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 A schematic diagram of a three-dimensional structure provided in an embodiment of the present application;
[0019] Figure 2 A left side cross-sectional view of a drying tank provided in an embodiment of the present application;
[0020] Figure 3 A left side cross-sectional view of a cleaning tank provided in an embodiment of the present application;
[0021] Figure 4 This is a front cross-sectional view of a cleaning tank provided in an embodiment of the present application.
[0022] In the figure: 1. pickling tank; 2. cleaning tank; 3. drying tank; 4. cleaning mechanism; 41. cleaning roller; 42. driving member; 421. housing; 422. driving motor; 423. gear; 43. scrubbing plate; 431. mounting plate; 432. soft bristles; 5. dehumidification mechanism; 51. air supply plate; 52. hot air supply duct; 53. nozzle; 54. adsorption roller; 541. absorbent cotton; 6. guide roller. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0024] The embodiment of the present application provides a push-pull pickling line strip steel surface cleaning device, which can solve the problem in the related art that the strip steel post-pickling treatment method is mostly spraying followed by blowing dry, so that the residue on the strip steel surface cannot be completely removed and the drying efficiency is low.
[0025] See also Figure 1-Figure 3A push-pull pickling line strip steel surface cleaning device comprises: a pickling tank 1, a cleaning tank 2 and a drying tank 3 connected in sequence, wherein the cleaning tank 2 is provided with a cleaning mechanism 4 for cleaning the strip steel, and the drying tank 3 is provided with a dehumidifying mechanism 5 for drying the strip steel; the cleaning mechanism 4 comprises a group of cleaning rollers 41, a driving member 42 and a group of brushing plates 43, wherein a group of the cleaning rollers 41 are relatively arranged in the cleaning tank 2 and are used to brush the upper and lower surfaces of the strip steel, and the driving member 42 is connected to the cleaning rollers 41, It is used to drive the cleaning roller 41 to rotate. A group of the brush plates 43 are relatively arranged inside the cleaning tank 2 and are used to brush both ends of the strip. The dehumidification mechanism 5 includes an air supply plate 51 relatively arranged inside the drying tank 3, and a hot air supply pipe 52. A plurality of nozzles 53 are relatively arranged on the air supply plate 51. The hot air supply pipe 52 is connected to the air supply plate 51 and is used to send hot air into the air supply plate 51. A plurality of adsorption rollers 54 are relatively rotated inside the drying tank 3 and are used to wipe the upper and lower surfaces of the strip.
[0026] It should be noted that both ends of the pickling tank 1, the cleaning tank 2 and the drying tank 3 are provided with conveying holes adapted to the strip steel, and two adjacent conveying holes are interconnected.
[0027] The cleaning roller 41 includes a rotating shaft rotatably arranged inside the cleaning tank 2, a roller is arranged on the rotating shaft, and a plurality of soft bristles are arranged on the roller. The cleaning roller 41 is located at the upper and lower sides of the conveying hole.
[0028] The working process of the push-pull pickling line strip steel surface cleaning equipment starts with the strip steel entering the pickling tank 1, and then passes through the cleaning tank 2 and the drying tank 3 in sequence.
[0029] The strip steel is immersed in acid in the pickling tank to remove impurities such as rust and oil on the surface. The pickling liquid is usually a strong acid solution that can quickly and effectively remove the oxide layer and other impurities on the metal surface.
[0030] The cleaning roller 41 in the cleaning mechanism 4 is driven to rotate by the driving member 42. The cleaning roller contacts the surface of the strip and brushes the residual acid and impurities on the upper and lower surfaces of the strip through the rotating action. At the same time, the brushing plates 43 are located on both sides of the cleaning tank to brush both ends of the strip to ensure that the edges of the strip are also cleaned.
[0031] The cleaning tank can be filled with cleaning liquid or clean water, which cooperates with the cleaning roller and the scrubbing plate to further improve the cleaning effect.
[0032] The hot air supply pipe 52 in the dehumidification mechanism 5 delivers hot air into the air supply plate 51, and then is evenly sprayed on the surface of the strip through the nozzle 53. The function of the hot air is not only to remove moisture from the surface of the strip, but also to further improve the drying effect and prevent the strip from rusting or other quality problems during subsequent processing. The adsorption roller 54 is located in the drying tank and wipes the upper and lower surfaces of the strip through a rotating action to further remove residual moisture and humidity. A filter is provided at the top opening of the drying tank to allow moisture to be discharged while preventing dust and other impurities from entering.
[0033] In actual use, the combined use of cleaning rollers and brush plates can comprehensively and thoroughly clean the surface of the strip, remove residual acid and impurities, and improve the cleanliness of the strip.
[0034] At the same time, hot air is evenly sprayed on the surface of the strip through the nozzle, and combined with the wiping effect of the adsorption roller, the strip can be evenly dried to prevent moisture residue.
[0035] The equipment has a compact structure and is easy to operate. It can meet the surface cleaning needs of strip steel of different specifications and materials, and improve production efficiency and product quality.
[0036] It can be understood that in this embodiment, a drying chamber is provided inside the drying tank 3, the top of which is open, and a filter screen is clamped at the opening, so that the moisture is discharged.
[0037] The cleaning tank 2 is provided with a cleaning chamber inside, which is in a sealed state as a whole to prevent the cleaning liquid from leaking out.
[0038] Specifically, the driving member 42 in this embodiment includes a shell 421 arranged on the cleaning tank 2, a driving motor 422 is arranged on the shell 421, one end of the cleaning roller 41 extends into the shell 421, the output shaft of the driving motor 422 is connected to one end of any cleaning roller 41, and the cleaning roller 41 is provided with a gear 423 located inside the shell 421, and the two gears 423 are meshed with each other.
[0039] In this embodiment, the driving member 42 of the cleaning mechanism 4 ensures that the cleaning roller 41 can rotate smoothly, thereby effectively scrubbing the surface of the steel strip.
[0040] When the driving motor 422 is started, its output shaft is directly connected to the gear 423 at one end of one of the cleaning rollers 41 and starts to rotate. Since the two gears 423 are meshed with each other, when one gear 423 rotates, the other gear 423 will also rotate at the same speed but in the opposite direction. Through this gear transmission system, the two cleaning rollers 41 can rotate in opposite directions, thereby more comprehensively brushing the upper and lower surfaces of the strip.
[0041] One end of the cleaning roller 41 extends into the interior of the housing 421 and is fixedly connected to the gear 423 . When the gear 423 rotates, the cleaning roller 41 will also rotate accordingly.
[0042] A plurality of soft bristles are provided on the cleaning roller 41. When the cleaning roller 41 rotates, the soft bristles come into contact with the surface of the steel strip, and the residual acid and impurities on the surface of the steel strip are scrubbed through the rotating action.
[0043] In this embodiment, the scrubbing plate 43 comprises a mounting plate 431 disposed on the side wall of the cleaning tank 2, a plurality of soft bristles 432 are disposed on the mounting plate 431, and the scrubbing plate 43 is located on both sides of the conveying hole.
[0044] The scrubbing plate 43 is used to scrub both ends of the steel strip to ensure that the steel strip is fully cleaned during the cleaning process.
[0045] The mounting plate 431 provides a sturdy foundation for mounting the soft bristles 432.
[0046] The soft bristles 432 are made of a soft and elastic material and can gently but effectively clean both ends of the steel strip.
[0047] The brushing plate 43 is located in the cleaning tank 2 and is installed on both sides of the conveying hole. The purpose of this design is to ensure that when the strip enters or leaves the cleaning tank 2 through the conveying hole, both ends of the strip can be brushed by the soft bristles 432 on the brushing plate 43.
[0048] When the steel strip enters the cleaning tank 2 through the conveying hole, its two ends will contact the soft bristles 432 on the brush plate 43. As the steel strip moves, the soft bristles 432 will gently brush the two ends of the steel strip to remove residual acid, oil and other impurities.
[0049] Furthermore, in this embodiment, the air supply plate 51 has a hollow chamber inside, and the nozzle 53 is connected to the air supply plate 51, and the nozzle 53 is close to the end away from the air supply plate 51. The nozzle 53 is located at the upper and lower parts of the delivery hole, and the spray port of the nozzle 53 is inclined to one side of the delivery hole.
[0050] The air supply plate 51 has a hollow chamber inside for accommodating and transferring hot air. The hot air enters the hollow chamber of the air supply plate 51 through the hot air supply pipe 52. The nozzles 53 are connected to the hollow chamber of the air supply plate 51 to ensure that the hot air can be evenly distributed to each nozzle 53.
[0051] The nozzles 53 are located at the upper and lower parts of the conveying hole. Such a layout can ensure that the hot air acts on the upper and lower sides of the strip at the same time to achieve all-round drying.
[0052] The ends of the nozzles 53 away from the air supply plate 51 are moved closer together to form a relatively compact spraying area. Such a design helps to enhance the concentration effect of hot air and improve the drying efficiency.
[0053] The spray port of the nozzle 53 is inclined toward one side of the conveying hole, so that when the hot air is sprayed out, an oblique flow can be formed to better cover the surface of the strip, especially the edge of the strip, to ensure that the strip is evenly dried.
[0054] In actual operation, when the hot air enters the hollow chamber of the air supply plate 51 through the hot air supply pipe 52, the hot air is evenly distributed to each nozzle 53. The nozzle 53 sprays the hot air on the surface of the strip in an oblique manner. After the hot air comes into contact with the moisture on the surface of the strip, the moisture is evaporated and taken away, thereby achieving drying of the strip.
[0055] During the drying process, the steel strip moves in the conveying hole, and the surface of the steel strip is evenly dried through the spraying action of the nozzles 53 on the upper and lower sides.
[0056] Preferably, in this embodiment, the hot air supply pipe 52 includes a main pipe and several branch pipes, the main pipe is arranged outside the drying tank 3, and the several branch pipes are sequentially arranged on the main pipe, and the other end of the branch pipe is connected to the air supply plate 51.
[0057] The hot air supply pipe 52 consists of a main pipe and several branch pipes. The main pipe is arranged outside the drying tank 3 and connected to the external heating pipe, while the branch pipes are connected to the main pipe in turn. The other end of the branch pipe is connected to the air supply plate 51. When the hot air enters from the main pipe, it will be evenly distributed to the air supply plate 51 through each branch pipe, and then sprayed on the surface of the strip through the nozzle 53.
[0058] In this embodiment, the adsorption roller 54 includes a rotating shaft rotatably arranged on the air supply plate 51, and the outer portion of the rotating shaft is sleeved with absorbent cotton 541.
[0059] A set of adsorption rollers 54 are located at the upper and lower sides of the conveying hole, and the absorbent cotton is in a ring shape.
[0060] The adsorption roller 54 is composed of a rotating shaft and a water-absorbing cotton 541. The rotating shaft is rotatably arranged on the air supply plate 51, and is used to drive the rotation of the water-absorbing cotton 541. The water-absorbing cotton 541 is in a ring shape, tightly sleeved on the rotating shaft, and has good water absorption performance. When the strip steel passes through, the water-absorbing cotton 541 can absorb the residual water on the surface of the strip steel.
[0061] A set of adsorption rollers 54 are located on the upper and lower sides of the conveying hole, corresponding to the upper and lower surfaces of the strip steel respectively. Such a layout can ensure that when the strip steel passes through the conveying hole, its upper and lower surfaces can be effectively adsorbed by the absorbent cotton 541 to remove residual moisture.
[0062] It should be noted that in this embodiment, a plurality of guide rollers 6 for guiding the conveying of the steel strip are rotatably arranged inside the cleaning tank 2, and a conveying pipe for supplying cleaning water and a drain valve for discharging cleaning water are arranged on the cleaning tank 2.
[0063] The guide roller 6 is used to guide the conveying direction of the steel strip to ensure that the steel strip can move steadily and smoothly in the cleaning tank 2. The rotation design of the guide roller 6 can reduce the friction between the steel strip and the inner wall of the cleaning tank 2, reduce the wear of the steel strip, and also contribute to the uniform distribution of the cleaning liquid and the thorough cleaning of the surface of the steel strip.
[0064] Washing water supply and drainage:
[0065] A delivery pipe for supplying cleaning water is provided on the cleaning tank 2. The delivery pipe is responsible for delivering cleaning liquid such as clean water, cleaning agent solution, etc. into the cleaning tank 2 to provide sufficient cleaning liquid for cleaning the strip steel. The drain valve is used to control the discharge of the cleaning liquid in the cleaning tank 2 to ensure that when the cleaning liquid needs to be replaced or discharged, it can be operated conveniently and quickly.
[0066] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0067] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0068] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.
Claims
1. A push-pull pickling line strip steel surface cleaning equipment, characterized in that: include: A pickling tank (1), a cleaning tank (2) and a drying tank (3) connected in sequence, wherein the cleaning tank (2) is provided with a cleaning mechanism (4) for cleaning the steel strip, and the drying tank (3) is provided with a dehumidifying mechanism (5) for drying the steel strip; The cleaning mechanism (4) comprises a group of cleaning rollers (41), a driving member (42) and a group of brushing plates (43), wherein the group of cleaning rollers (41) are arranged relatively inside the cleaning tank (2) and are used to brush the upper and lower surfaces of the steel strip, the driving member (42) is connected to the cleaning rollers (41) and is used to drive the cleaning rollers (41) to rotate, and the group of brushing plates (43) are arranged relatively inside the cleaning tank (2) and are used to brush the two ends of the steel strip; The dehumidification mechanism (5) comprises an air supply plate (51) relatively arranged inside the drying tank (3), and a hot air supply pipe (52); a plurality of nozzles (53) are relatively arranged on the air supply plate (51); the hot air supply pipe (52) is connected to the air supply plate (51) and is used to send hot air into the air supply plate (51); a plurality of adsorption rollers (54) are relatively rotatably arranged inside the drying tank (3) and are used to wipe the upper and lower surfaces of the strip.
2. A push-pull pickling line strip steel surface cleaning device as claimed in claim 1, characterized in that: The driving member (42) comprises a housing (421) arranged on the cleaning tank (2); a driving motor (422) is arranged on the housing (421); one end of the cleaning roller (41) extends into the interior of the housing (421); an output shaft of the driving motor (422) is connected to one end of any cleaning roller (41); and a gear (423) located inside the housing (421) is arranged on the cleaning roller (41); the two gears (423) are meshed with each other.
3. A push-pull pickling line strip steel surface cleaning device as claimed in claim 1, characterized in that: The scrubbing plate (43) comprises a mounting plate (431) arranged on the side wall of the cleaning tank (2), and a plurality of soft bristles (432) are arranged on the mounting plate (431).
4. A push-pull type pickling line strip steel surface cleaning device as claimed in claim 1, characterized in that: The air supply plate (51) has a hollow chamber inside, and the nozzle (53) is connected to the air supply plate (51), and the nozzle (53) is close to one end away from the air supply plate (51).
5. A push-pull type pickling line strip steel surface cleaning device as claimed in claim 1, characterized in that: The hot air supply pipeline (52) comprises a main pipeline and a plurality of branch pipes. The main pipeline is arranged outside the drying tank (3). The plurality of branch pipes are arranged on the main pipeline in sequence. The other end of the branch pipe is connected to the air supply plate (51).
6. A push-pull type pickling line strip steel surface cleaning device as claimed in claim 1, characterized in that: The adsorption roller (54) comprises a rotating shaft rotatably arranged on the air supply plate (51), and a water-absorbing cotton (541) is sleeved on the outside of the rotating shaft.
7. A push-pull type pickling line strip steel surface cleaning device as claimed in claim 1, characterized in that: A plurality of guide rollers (6) for guiding the conveying of the strip steel are rotatably arranged inside the cleaning tank (2), and a conveying pipe for supplying cleaning water and a drainage valve for discharging the cleaning water are arranged on the cleaning tank (2).