Automatic calibration device of melt spinning injector
By using a combination technology of adjustment screw, buffer frame and guide and calibration laser in the automatic calibration device of the melt spinning syringe, the problem of inefficiency in calibration caused by syringe shake or jitter is solved, achieving higher stability and accurate calibration.
Patent Information
- Application Number
- CN202421273563.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The automatic calibration device of existing melt spinning syringes needs to take too long to adjust when the syringe shakes or shakes too much, resulting in insulated calibration efficiency.
An automatic calibration system including an injection device and a calibration device is designed. By combining the adjustment screw and the buffer frame, the tightness of the fixed sleeve is fine-tuned, and the impact of external shock or vibration on the syringe is reduced through the setting of the buffer spring and the connecting rod. At the same time, the automatic calibration of the laser emitter is achieved by using the pairing of the guide and the calibration laser.
It effectively reduces the syringe shaking and jittering, improves the stability and calibration accuracy of the syringe, shortens the calibration time, and improves the efficiency of use.
Smart Images

Figure CN222684848U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of melt spinning equipment, in particular to an automatic calibration device for a melt spinning injector. Background Art
[0002] The melt spinning syringe is a special syringe used in the melt spinning process. It is mainly used to load and inject melt spinning materials. These materials are converted into fibers through a specific process after injection. The needle at the bottom of the syringe is responsible for accurately delivering the melt material to the spinning machine or other equipment. During the melt spinning process, laser heating can ensure that the melt at the spinning needle is fully stretched and deposited under the action of a strong electric field to form high-quality nanofibers.
[0003] The automatic calibration devices for melt spinning syringes currently available on the market are mainly improved in terms of functionality and other aspects of automatic calibration. For example, Chinese patent CN209779055U provides an automatic calibration device for a melt spinning syringe, which has the advantage of convenient automatic calibration of a laser transmitter. However, in actual use, when the swing amplitude or jitter of the melt spinning syringe is suddenly too large, the automatic calibration device may take too long to adjust. Therefore, an automatic calibration device for a melt spinning syringe is proposed to solve the above problem. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the shortcomings of the prior art, the utility model provides an automatic calibration device for a melt spinning syringe, which has the advantages of reducing the shaking of the syringe, etc., and solves the problem that the existing automatic calibration devices for melt spinning syringes on the market are difficult to reduce the shaking or jitter amplitude of the melt spinning syringe, resulting in the automatic calibration device may take too long to adjust.
[0006] (II) Technical solution
[0007] In order to achieve the above-mentioned purpose of reducing the shaking of the syringe, the utility model provides the following technical solutions:
[0008] An automatic calibration device for a melt spinning injector comprises an injection device and a calibration device, wherein the calibration device is arranged on the right side of the injection device;
[0009] The injection device comprises a fixed plate, a syringe is clamped in the middle of the bottom of the fixed plate, a fixed sleeve frame is sleeved on the outer wall of the syringe, a needle is arranged in the middle of the bottom of the syringe, and a guide is fixedly installed on the outer wall on the left side of the needle;
[0010] The calibration device includes a fixed column arranged at the lower left of the fixed plate, a slide groove is opened in the middle of the fixed column, a slide column is slidably connected inside the slide groove, a turntable is arranged on the top of the slide column, and a laser transmitter is fixedly installed on the top of the turntable.
[0011] As a preferred technical solution of the utility model, fixing rods are fixedly installed between the left and right ends of the top of the fixing sleeve and the bottom of the fixing plate, and the front, rear, left and right outer walls of the fixing sleeve are rotatably connected with adjusting screws.
[0012] As a preferred technical solution of the utility model, the adjusting screws all penetrate the outer wall of the fixed sleeve frame, and buffer frames are fixedly installed on the parts of the four adjusting screws inside the fixed sleeve frame.
[0013] As a preferred technical solution of the utility model, a buffer spring is arranged inside the buffer frame, and a connecting rod is fixedly installed at one end of the buffer spring close to the syringe, and the connecting rod is fixedly connected to the outer wall of the syringe.
[0014] As a preferred technical solution of the utility model, a gear groove is opened between the slide groove and the left outer wall of the fixed column, an adjusting rod is rotatably connected between the left outer wall of the fixed column and the slide column, a motor is arranged inside the slide column, and the motor output shaft is connected to the bottom of the turntable.
[0015] As a preferred technical solution of the utility model, a rotating gear is sleeved on the surface of the adjusting rod, and the rotating gear is meshed with the gear groove. A mounting block is fixedly installed on the top of the laser transmitter, and a calibration laser is rotatably connected to the surface of the mounting block.
[0016] (III) Beneficial effects
[0017] Compared with the prior art, the utility model provides an automatic calibration device for a melt spinning syringe, which has the following beneficial effects:
[0018] The automatic calibration device for melt spinning syringes allows users to fine-tune the tightness of the fixed sleeve frame to adapt to syringes of different sizes or shapes by combining the adjustment screw and the buffer frame. At the same time, the setting of the buffer spring and the connecting rod can effectively reduce the impact of these forces on the syringe when the syringe is subjected to external shock or vibration, further improving the stability of the syringe. Moreover, by pairing the guide with the calibration laser, the laser transmitter can be automatically calibrated to accurately align the needle, thereby performing precise heating operations, which is convenient for users. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the calibration device in the utility model;
[0021] Figure 3 This is a schematic diagram of the top of the fixed sleeve frame in the utility model;
[0022] Figure 4 It is an enlarged view of part A in the utility model.
[0023] In the figure: 1. fixed plate; 2. syringe; 3. fixed sleeve; 4. needle; 5. guide; 6. sliding column; 7. turntable; 8. laser transmitter; 9. fixed rod; 10. adjusting screw; 11. buffer frame; 12. buffer spring; 13. connecting rod; 14. fixed column; 15. adjusting rod; 16. rotating gear; 17. calibration laser; 18. motor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1-4 , an automatic calibration device for a melt spinning syringe, comprising an injection device and a calibration device, wherein the calibration device is arranged on the right side of the injection device.
[0028] Example 1
[0029] The injection device comprises a fixed plate 1, a syringe 2 is clamped in the middle of the bottom of the fixed plate 1, a fixed sleeve frame 3 is sleeved on the outer wall of the syringe 2, a needle 4 is arranged in the middle of the bottom of the syringe 2, and a guide 5 is fixedly installed on the outer wall on the left side of the needle 4.
[0030] In this embodiment, fixing rods 9 are fixedly installed between the left and right ends of the top of the fixing sleeve 3 and the bottom of the fixing plate 1 , and the front, rear, left and right outer walls of the fixing sleeve 3 are rotatably connected with adjusting screws 10 .
[0031] It should be noted that the fixing rod 9 connects the fixing sleeve 3 and the fixing plate 1 to enhance the stability of the fixing sleeve 3 and ensure that the fixing sleeve 3 can be firmly fixed on the fixing plate 1 and is not easy to shake. Rotating the adjusting screw 10 can change the position of the buffer frame 11 in the fixing sleeve 3, thereby adjusting the compression degree of the buffer spring 12. By adjusting the compression degree of the buffer spring 12, the stabilization and shock-absorbing effect of the syringe 2 is achieved, thereby improving the injection accuracy.
[0032] In this embodiment, the adjusting screws 10 all penetrate the outer wall of the fixing sleeve 3 , and the buffer frames 11 are fixedly mounted on the parts of the four adjusting screws 10 inside the fixing sleeve 3 .
[0033] It should be noted that the buffer frame 11 is the fixing point of the adjusting screw 10 and is also the fixing frame of the buffer spring 12, ensuring that the buffer spring 12 can be evenly distributed around the syringe 2 to provide an all-round shock-absorbing effect.
[0034] In this embodiment, a buffer spring 12 is disposed inside the buffer frame 11 , and a connecting rod 13 is fixedly installed at one end of the buffer spring 12 close to the syringe 2 , and the connecting rod 13 is fixedly connected to the outer wall of the syringe 2 .
[0035] It should be noted that the connecting rod 13 ensures that the shock absorbing effect of the buffer spring 12 can directly act on the syringe 2, thereby strengthening the connection between the buffer spring 12 and the syringe 2 and improving the shock absorbing effect.
[0036] Example 2
[0037] The calibration device includes a fixed column 14 arranged at the lower left of the fixed plate 1, a slide groove is opened in the middle of the fixed column 14, a slide column 6 is slidably connected inside the slide groove, a turntable 7 is arranged on the top of the slide column 6, and a laser transmitter 8 is fixedly installed on the top of the turntable 7.
[0038] In this embodiment, a gear groove is opened between the slide groove and the left outer wall of the fixed column 14, an adjusting rod 15 is rotatably connected between the left outer wall of the fixed column 14 and the slide column 6, a motor 18 is arranged inside the slide column 6, and the output shaft of the motor 18 is connected to the bottom of the turntable 7.
[0039] It should be noted that the gear groove is used to accommodate the rotating gear 16 and transmit the rotational motion of the adjusting rod 15. Through the engagement of the gear groove and the rotating gear 16, the rotational motion of the adjusting rod 15 can be converted into the sliding motion of the sliding column 6 to achieve precise calibration adjustment.
[0040] In this embodiment, a rotating gear 16 is sleeved on the surface of the adjustment rod 15, and the rotating gear 16 is meshed with the gear groove. A mounting block is fixedly installed on the top of the laser transmitter 8, and a calibration laser 17 is rotatably connected to the surface of the mounting block.
[0041] It should be noted that the calibration laser 17 is used to send signals and receive signals from the guide 5 to guide the laser emitter 8 for calibration. By pairing the calibration laser 17 and the guide 5, automatic calibration of the laser emitter 8 can be achieved to ensure that the laser beam can be accurately aligned with the syringe needle, thereby improving the accuracy and efficiency of the calibration.
[0042] In summary, the automatic calibration device for the melt spinning syringe allows the user to fine-tune the tightness of the fixed sleeve 3 to adapt to syringes of different sizes or shapes by adjusting the screw 10 and the buffer frame 11. At the same time, the setting of the buffer spring 12 and the connecting rod 13 can effectively reduce the impact of these forces on the syringe 2 when the syringe 2 is subjected to external shock or vibration, further improving the stability of the syringe. Moreover, by pairing the guide 5 with the calibration laser 17, the laser emitter 8 can be automatically calibrated so that it is accurately aligned with the needle 4, thereby performing accurate heating operations, which is convenient for users.
[0043] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic calibration device for a melt spinning syringe, comprising an injection device and a calibration device, wherein the calibration device is arranged on the right side of the injection device; Features: The injection device comprises a fixing plate (1), a syringe (2) is clamped in the middle of the bottom of the fixing plate (1), a fixing sleeve frame (3) is sleeved on the outer wall of the syringe (2), a needle (4) is arranged in the middle of the bottom of the syringe (2), and a guide (5) is fixedly installed on the left outer wall of the needle (4); The calibration device comprises a fixed column (14) arranged at the lower left of the fixed plate (1), a slide groove is provided in the middle of the fixed column (14), a slide column (6) is slidably connected inside the slide groove, a turntable (7) is arranged on the top of the slide column (6), and a laser emitter (8) is fixedly installed on the top of the turntable (7).
2. The automatic calibration device for a melt spinning syringe according to claim 1, characterized in that: A fixing rod (9) is fixedly installed between the left and right ends of the top of the fixing sleeve (3) and the bottom of the fixing plate (1), and the front, rear, left and right outer walls of the fixing sleeve (3) are rotatably connected with an adjusting screw (10).
3. The automatic calibration device for a melt spinning syringe according to claim 2, characterized in that: The adjusting screws (10) all penetrate the outer wall of the fixed sleeve (3), and a buffer frame (11) is fixedly mounted on the parts of the four adjusting screws (10) inside the fixed sleeve (3).
4. The automatic calibration device for a melt spinning syringe according to claim 3, characterized in that: A buffer spring (12) is arranged inside the buffer frame (11), and a connecting rod (13) is fixedly installed on one end of the buffer spring (12) close to the syringe (2), and the connecting rod (13) is fixedly connected to the outer wall of the syringe (2).
5. The automatic calibration device for a melt spinning syringe according to claim 1, characterized in that: A gear groove is provided between the slide groove and the left outer wall of the fixed column (14); an adjusting rod (15) is rotatably connected between the left outer wall of the fixed column (14) and the slide column (6); a motor (18) is provided inside the slide column (6); and an output shaft of the motor (18) is connected to the bottom of the turntable (7).
6. The automatic calibration device for a melt spinning syringe according to claim 5, characterized in that: The surface of the adjusting rod (15) is sleeved with a rotating gear (16), and the rotating gear (16) is meshed with the gear groove. A mounting block is fixedly mounted on the top of the laser transmitter (8), and a calibration laser (17) is rotatably connected to the surface of the mounting block.
Citation Information
Patent Citations
Automatic calibration device of melt spinning injector
CN209779055U