Intelligent two-for-one twisting winding machine

By designing structures such as lateral reciprocating mechanism, beam truss and tensioning wheels in the twisting machine, the problem of breaking the midline of the twisting machine is solved, effective protection and timely reminding of the wire harness is achieved, and the efficiency of the wire harness and the safety of the machine are improved.

CN222684869UActive Publication Date: 2025-03-28CHANGZHOU WANXING AUTO-EQUIP CO LTD
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Patent Information

Application Number
CN202420406885.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-03-28
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The existing twister is prone to fracture during the online conduction process of the existing twister, and it is not easy to detect after the fracture, which may damage the machine.

Method used

An intelligent twist winding machine is designed, adopting a structure such as a lateral reciprocating mechanism and a beam trumpet. Through the cooperation of the tensioning wheel and the trigger plate, the wiring harness is effectively protected, and the operator is reminded to use the luminous lamp bead to remind the operator of the disconnection.

Benefits of technology

Effectively protect the wiring harness, reduce the risk of breakage, improve the efficiency of wiring convergence, and promptly remind the operator of disconnection, reducing the possibility of machine damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of two-for-one twister, in particular to an intelligent two-for-one twister which comprises a two-for-one twister body, a driving shaft is rotatably mounted on one side of the upper portion of the two-for-one twister body, a transverse reciprocating mechanism is arranged on one side below the driving shaft, and a bunching plate is mounted on the transverse reciprocating mechanism in a limiting and driving mode. And a bunching horn mouth is fixedly mounted in the middle of the transverse reciprocating mechanism. According to the wire harness doubling device, the wire harness sequentially penetrates through the limiting rod, the tensioning wheel, the trigger plate, the roller rod mechanism, the wire harness horn opening, the wire harness plate and the winding barrel in a winding mode, doubling operation is carried out through the driving motor, and in the actual use process, the wire harness can be effectively protected through the wire harness horn opening formed in the transverse reciprocating mechanism; meanwhile, if the wire breaking condition occurs, the trigger plate falls and rotates when losing the wire harness supporting and constraining force, the light-emitting lamp bead is triggered to emit light, and then an operator is reminded to conduct maintenance and replacement.
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Description

Technical Field

[0001] The utility model relates to the technical field of two-for-one twisting winding machines, in particular to an intelligent two-for-one twisting winding machine. Background Art

[0002] The two-for-one twisting winding machine is a twisting device, which can also be regarded as a doubling device (multiple strands are combined into one strand), also known as a doubling machine. This device can achieve two twists in one turn, and the twisting efficiency is doubled compared to traditional twisting equipment.

[0003] In the textile industry, a large amount of textile silk threads are needed. For the production of silk threads, the double twisting method is often used. Double twisting is a twisting method in which the twisting spindle can give the silk thread two twists per rotation, which can greatly improve the textile efficiency. However, the existing double twisting machine still has some shortcomings in actual application. During the wire conduction process, the device will drive the guide ring to move laterally through the motor, so as to realize the feeding of the edge bobbin. In this process, the wire often generates a certain shear force and friction when moving laterally. Therefore, the wire is easy to break in this process, which affects the quality of subsequent work. At the same time, it is not easy for the staff to detect it after the break, and there is also a risk of damaging the machine. Therefore, there is an urgent need for an intelligent double twisting winding machine. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes an intelligent two-for-one twisting winding machine.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The intelligent two-for-one twisting winding machine comprises a two-for-one twisting machine body, a driving shaft is rotatably mounted on one side of the upper part of the two-for-one twisting machine body, and a transverse reciprocating mechanism is arranged on one side below the driving shaft, a wire beam plate is mounted on the upper limit drive of the transverse reciprocating mechanism, and a wire beam horn is fixedly mounted in the middle of the transverse reciprocating mechanism;

[0007] A roller rod mechanism is provided on one side below the transverse reciprocating mechanism, and a limit rod is provided on the other side, a mounting rod is provided on the side away from the limit rod, a mounting plate is connected to the mounting rod, an adjusting screw is rotatably provided on one side of the mounting plate, one end of the adjusting screw is connected to the adjusting knob, and a tensioning wheel is screwed on the adjusting screw, a trigger plate is rotatably installed above the tensioning wheel, the trigger plate is connected to the secondary trigger plate, a trigger sheet is provided on the side away from the secondary trigger plate, the trigger sheet is connected to the power output end and the luminous lamp bead through a wire, and the luminous lamp bead is installed on the upper part of the mounting plate.

[0008] In addition, a preferred structure is that a driving motor is provided on one side of the middle portion of the two-for-one twister body, one side of the driving motor is drivingly connected to a driving shaft, wherein a winding bobbin is provided on the driving shaft.

[0009] In addition, a preferred structure is that the wire beam block is installed on the transverse reciprocating mechanism in a limited movable manner, and a through hole is opened in the middle of the wire beam block, and the corners of the through hole are chamfered and rounded.

[0010] In addition, the preferred structure is that one side of the wire bundle bell mouth is installed in the middle of the transverse reciprocating mechanism through a fixed frame, and the wire bundle bell mouth is inclined downward toward one side of the roller rod mechanism, and a flat opening is provided on the side of the wire bundle bell mouth facing the winding bobbin, and the horizontal diameter of the flat opening is larger than the wire bundle bell mouth.

[0011] In addition, a preferred structure is that a slot is opened in the middle of the mounting plate, and a tensioning wheel is installed in the slot for limited movement. One side of the tensioning wheel passes through the slot and is screwed to the adjusting screw. When the adjusting screw rotates, the tensioning wheel is displaced in the slot through threaded rotation.

[0012] In addition, a preferred structure is that one end of the trigger plate is rotated on one side of the upper portion of the mounting plate via a connecting shaft, and the other side of the connecting shaft is connected to a secondary trigger plate, and the secondary trigger plate rotates with the rotation of the trigger plate.

[0013] In addition, a preferred structure is that the trigger plate is connected in series with the light-emitting lamp bead and the power output terminal through wires, and when the secondary trigger plate contacts the trigger plate, the power output terminal supplies power to the light-emitting lamp bead.

[0014] In addition, a preferred structure is that a spindle sleeve is provided at the bottom of the two-for-one twister body.

[0015] The beneficial effects of the utility model are:

[0016] In the utility model, the wire harness is passed through and wound on the limit rod, the tensioning wheel, the trigger plate, the roller rod mechanism, the wire harness bell mouth, the wire harness plate, and the winding bobbin in sequence, and the wire paralleling operation is performed by a driving motor. In actual use, the wire harness bell mouth arranged on the transverse reciprocating mechanism can effectively protect the wire harness, and the flat opening can further protect the wire harness from damage during transverse movement, thereby improving the wire paralleling efficiency.

[0017] At the same time, if the wire is broken, the trigger plate will fall and rotate when the support and restraint of the wire harness is lost, and trigger the light-emitting lamp to illuminate, thereby reminding the operator to perform maintenance and replacement, effectively improving the overall work efficiency and reducing the possibility of damage to the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall external structure of the intelligent two-for-one twisting winding machine proposed in the utility model;

[0019] Figure 2This is a schematic diagram of the structure of the transverse reciprocating mechanism of the intelligent two-for-one twisting winding machine proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the tensioning wheel triggering structure of the intelligent two-for-one twisting winding machine proposed in the utility model;

[0021] Figure 4 This is a front structural schematic diagram of the mounting plate of the intelligent two-for-one twisting winding machine proposed in the utility model;

[0022] Figure 5 This is a schematic diagram of the back structure of the mounting plate of the intelligent two-for-one twisting winding machine proposed in the utility model.

[0023] In the figure: 1 double twister body, 2 driving motor, 21 driving shaft, 3 winding bobbin, 4 transverse reciprocating mechanism, 5 beam plate, 6 spindle sleeve, 7 beam horn, 71 flat opening, 8 limit rod, 9 roller rod mechanism, 10 mounting rod, 11 trigger plate, 111 connecting shaft, 112 secondary trigger plate, 12 tensioning wheel, 13 mounting plate, 14 adjusting screw, 15 adjusting knob, 16 luminous lamp bead, 17 wire, 18 trigger plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] Reference Figure 1-5 , an intelligent two-for-one twisting winding machine, comprising a two-for-one twisting machine body 1, a driving shaft 21 is rotatably installed on one side of the upper part of the two-for-one twisting machine body 1, and a transverse reciprocating mechanism 4 is provided on the lower side of the driving shaft 21, a wire beam block 5 is installed on the upper limit drive of the transverse reciprocating mechanism 4, and a wire beam horn 7 is fixedly installed in the middle of the transverse reciprocating mechanism 4;

[0026] Furthermore, a roller rod mechanism 9 is provided on one side below the transverse reciprocating mechanism 4, and a limit rod 8 is provided on the other side, a mounting rod 10 is provided on the side away from the limit rod 8, a mounting plate 13 is connected to the mounting rod 10, an adjusting screw 14 is rotatably provided on one side of the mounting plate 13, one end of the adjusting screw 14 is connected to the adjusting knob 15, and a tensioning wheel 12 is screwed on the adjusting screw 14, a trigger plate 11 is rotatably installed above the tensioning wheel 12, the trigger plate 11 is connected to a secondary trigger plate 112, a trigger sheet 18 is provided on the side away from the secondary trigger plate 112, the trigger sheet 18 is connected to the power output end and the light-emitting lamp bead 16 through a wire 17, wherein the light-emitting lamp bead 16 is installed on the upper part of the mounting plate 13.

[0027] A driving motor 2 is disposed on one side of the middle portion of the two-for-one twister body 1 , and one side of the driving motor 2 is drivingly connected to a driving shaft 21 , on which a winding bobbin 3 is disposed.

[0028] Moreover, the wire harness block 5 is installed on the transverse reciprocating mechanism 4 in a limited movable manner, and a through hole is opened in the middle of the wire harness block 5, and the corners of the through hole are chamfered and rounded.

[0029] In addition, one side of the wire bundle bell mouth 7 is installed in the middle of the transverse reciprocating mechanism 4 through a fixed frame, and the wire bundle bell mouth 7 is tilted downward toward the side of the roller rod mechanism 9, and a flat opening 71 is provided on the side of the wire bundle bell mouth 7 facing the winding bobbin 3, and the horizontal opening diameter of the flat opening 71 is larger than the wire bundle bell mouth 7.

[0030] At the same time, a slot is opened in the middle of the mounting plate 13, and a tensioning wheel 12 is installed in the slot for limited movement. One side of the tensioning wheel 12 passes through the slot and is screwed to the adjusting screw 14. When the adjusting screw 14 rotates, the tensioning wheel 12 is displaced in the slot through threaded rotation.

[0031] Furthermore, one end of the trigger plate 11 is rotated on one side of the upper portion of the mounting plate 13 via the connecting shaft 111 , and the other side of the connecting shaft 111 is connected to the secondary trigger plate 112 , and the secondary trigger plate 112 rotates with the rotation of the trigger plate 11 .

[0032] Furthermore, the trigger plate 18 is connected in series with the light-emitting lamp bead 16 and the power output terminal through the wire 17 , and when the secondary trigger plate 112 contacts the trigger plate 18 , the power output terminal supplies power to the light-emitting lamp bead 16 .

[0033] Furthermore, a spindle sleeve 6 is provided at the bottom of the two-for-one twister body 1 .

[0034] In this embodiment, the wire harness on the spindle sleeve 6 is passed through the limit rod 8, the tensioning wheel 12, the trigger plate 11, the roller rod mechanism 9, the wire harness horn 7, the wire harness block 5, the winding bobbin 3 and other two-for-one twisting mechanisms in sequence, and the driving motor 2 is driven to rotate the driving shaft 21, and the two-for-one twisting operation is performed. Because the wire harness passes through the tensioning wheel 12 and is continuously contracted, the wire harness has a certain tensioning force during the actual two-for-one twisting operation, thereby achieving a supporting effect on the trigger plate 11. A notch is opened in the middle of the trigger plate 11, and a smooth chamfer is made in the notch. During the continuous contraction of the wire harness, the trigger plate 11 is supported on the wire harness. When When the wire is broken or the winding is completed, one end of the wire harness loses its restraint force and thus loses its tension force. At this time, the trigger plate 11 is no longer supported on the wire harness, but automatically falls and rotates due to its gravity. While the trigger plate 11 rotates, it will drive the secondary trigger plate 112 on the other side to rotate. When the trigger plate 11 falls to a certain extent, the secondary trigger plate 112 will contact the trigger piece 18 on one side of it. After the trigger piece 18 contacts the secondary trigger plate 112, a connecting circuit is formed. The power output end supplies power to the light-emitting lamp bead 16 through the wire 17 and the trigger piece 18, and the light-emitting lamp bead 16 then emits light, so that the inspection personnel can find it in time and replace and maintain it.

[0035] In actual use, the adjusting knob 15 on the mounting plate 13 can be rotated, and the adjusting knob 15 drives the adjusting screw 14 to rotate, and the tensioning wheel 12 screwed on it can be displaced by thread rotation, thereby changing the tension of the wiring harness.

[0036] In the utility model, the wiring harness is passed through and wound on the limit rod 8, the tensioning wheel 12, the trigger plate 11, the roller rod mechanism 9, the wiring horn 7, the wiring block 5, and the winding reel 3 in sequence, and the wiring operation is performed by driving the motor 2. During actual use, the wiring horn 7 provided on the transverse reciprocating mechanism 4 can effectively protect the wiring harness, and further protect the wiring harness from damage during transverse movement through the flat opening 71, thereby improving the wiring efficiency.

[0037] At the same time, if the wire is broken, the trigger plate 11 will fall and rotate when the support and restraint force of the wire harness is lost, and trigger the light-emitting lamp bead 16 to emit light, thereby reminding the operator to perform maintenance and replacement, effectively improving the overall work efficiency and reducing the possibility of device damage.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent two-for-one twisting winding machine, comprising a two-for-one twisting machine body (1), characterized in that: A driving shaft (21) is rotatably mounted on one side of the upper part of the two-for-one twisting machine body (1), and a transverse reciprocating mechanism (4) is provided on the lower side of the driving shaft (21). A wire bundle plate (5) is mounted on the upper limit drive of the transverse reciprocating mechanism (4), and a wire bundle bell mouth (7) is fixedly mounted in the middle of the transverse reciprocating mechanism (4); A roller rod mechanism (9) is provided on one side below the transverse reciprocating mechanism (4), and a limit rod (8) is provided on the other side. A mounting rod (10) is provided on the side away from the limit rod (8). A mounting plate (13) is connected to the mounting rod (10). An adjusting screw (14) is rotatably provided on one side of the mounting plate (13). One end of the adjusting screw (14) is connected to an adjusting knob (15), and a tensioning wheel (12) is screwed on the adjusting screw (14). A trigger plate (11) is rotatably installed above the tensioning wheel (12). The trigger plate (11) is connected to a secondary trigger plate (112). A trigger sheet (18) is provided on the side away from the secondary trigger plate (112). The trigger sheet (18) is connected to a power output end and a light-emitting lamp bead (16) through a wire (17), wherein the light-emitting lamp bead (16) is installed on the upper part of the mounting plate (13).

2. The intelligent two-for-one twisting winding machine according to claim 1, characterized in that: A driving motor (2) is arranged on one side of the middle part of the two-for-one twister body (1), and one side of the driving motor (2) is drivingly connected to a driving shaft (21), wherein a winding bobbin (3) is arranged on the driving shaft (21).

3. The intelligent two-for-one twisting winding machine according to claim 1, characterized in that: The wire harness plate (5) is installed on the transverse reciprocating mechanism (4) in a limited movable manner, and a through hole is opened in the middle of the wire harness plate (5), and the corners of the through hole are chamfered and rounded.

4. The intelligent two-for-one twisting winding machine according to claim 1, characterized in that: One side of the wire bundle bell mouth (7) is installed in the middle of the transverse reciprocating mechanism (4) through a fixing frame, and the wire bundle bell mouth (7) is tilted downward toward one side of the roller rod mechanism (9), and a flat opening (71) is provided on the side of the wire bundle bell mouth (7) facing the winding bobbin (3), and the horizontal opening diameter of the flat opening (71) is larger than that of the wire bundle bell mouth (7).

5. The intelligent two-for-one twisting winding machine according to claim 1, characterized in that: A notch is provided in the middle of the mounting plate (13), and a tension wheel (12) is installed in the notch for limited movement. One side of the tension wheel (12) passes through the notch and is screwed to the adjusting screw (14). When the adjusting screw (14) rotates, the tension wheel (12) is rotated in the notch through the thread to move.

6. The intelligent two-for-one twisting winding machine according to claim 1, characterized in that: One end of the trigger plate (11) is rotated on one side of the upper part of the mounting plate (13) through a connecting shaft (111), and the other side of the connecting shaft (111) is connected to a secondary trigger plate (112), and the secondary trigger plate (112) rotates with the rotation of the trigger plate (11).

7. The intelligent two-for-one twisting winding machine according to claim 1, characterized in that: The trigger plate (18) is connected in series with the light-emitting lamp bead (16) and the power output end through a wire (17), and when the secondary trigger plate (112) contacts the trigger plate (18), the power output end supplies power to the light-emitting lamp bead (16).

8. The intelligent two-for-one twisting winding machine according to claim 1, characterized in that: A spindle sleeve (6) is provided at the bottom of the two-for-one twister body (1).