High-temperature superconducting coil winding machine with adjustable tension and winding speed and working principle of high-temperature superconducting coil winding machine
By designing a high-temperature superconducting coil winding machine with adjustable tension and winding speed, the control system and high-precision servo motor are used to achieve precise control of the winding process, the problem of unadjustable winding speed and tension in the existing winding machine is solved, and the quality and production efficiency of the coil are improved.
Patent Information
- Application Number
- CN202411927945.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-28
AI Technical Summary
The existing winding machines have problems such as unadjustable winding speed, unadjustable tension, unadjustable horizontal height and angle or limited adjustment accuracy, which may cause strip loss, uneven resistivity and critical current attenuation during the winding process of superconducting coils.
A high-temperature superconducting coil winding machine with adjustable tension and winding speed is designed, using a control system, tension sensor and high-precision servo motor to work together to achieve precise adjustment of tension and winding speed, and ensure precise control during the winding process through angle adjustment components and height adjustment components.
By achieving adjustability of tension and winding speed, the problems of strip breakage and uneven resistivity are avoided, the tightness and consistency of the coil are improved, the high-quality winding of the coil is ensured, and the production efficiency is improved.
Smart Images

Figure CN119724913A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electrical engineering, and in particular to a high-temperature superconducting coil winding machine with adjustable tension and winding speed and a working principle thereof. Background Art
[0002] The superconducting tape used to wind the superconducting coil has a high width-to-thickness ratio, so when the superconducting tape is bent in the width direction, it will cause the superconducting tape to be damaged. Therefore, the winding machine needs to be adaptively designed according to the characteristics of the superconducting tape and superconducting coil to ensure smooth and complete winding work.
[0003] The existing winding machines have the following problems:
[0004] 1. The winding speed is not adjustable. Too fast a winding speed may cause the strip to break, while too low a winding speed may reduce the coil preparation efficiency.
[0005] 2. The tension is not adjustable and cannot be adapted to the winding process of superconducting coils of different sizes. If the added tension is too large relative to the current coil, it will cause the strip to be partially too tight, resulting in strip breakage or performance degradation; if the added tension is too small relative to the current coil, the turns of the superconducting coil may not be tight enough, resulting in uneven inter-turn resistivity of the wound superconducting coil.
[0006] 3. The horizontal height and angle cannot be adjusted, or the adjustment accuracy is limited. This may cause the pay-off reel, guide wheel and take-up reel of the superconducting tape to be not at the same horizontal height, resulting in the superconducting tape being bent or scratched during the coil winding process, thereby causing the critical current to decay. Summary of the invention
[0007] The purpose of the present invention is to provide a high-temperature superconducting coil winding machine with adjustable tension and winding speed and its working principle in view of the defects and shortcomings of the prior art, specifically a high-precision mechanical equipment specially used for winding high-temperature superconducting coils, so that the superconducting tape stored in the rewinding disk can be tightly wound into a superconducting coil, avoiding gaps between turns of the coil, while maintaining the height consistency between turns and a smooth coil surface.
[0008] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a high-temperature superconducting coil winding machine with adjustable tension and winding speed, and its innovation lies in: comprising a control system and a base, on which a wire-releasing mechanism, a wire-conducting mechanism and a wire-receiving mechanism are respectively arranged, and the wire-releasing mechanism, the wire-conducting mechanism and the wire-receiving mechanism are all electrically connected to the control system; the wire-releasing mechanism, the wire-conducting mechanism and the wire-receiving mechanism all include angle adjustment components, and the angle adjustment components of the wire-releasing mechanism and the wire-conducting mechanism are both provided with height adjustment components, the height adjustment components are respectively provided with a wire-releasing component or a wire-conducting component, and the angle adjustment component of the wire-receiving mechanism is provided with a wire-receiving component, and the angle adjustment component of the wire-receiving mechanism is provided with a wire-receiving component, and a touch display screen for human-computer interaction is also provided on the side of the wire-receiving mechanism.
[0009] Furthermore, the angle adjustment component includes a frame, bearing seats are respectively arranged on the upper end surfaces on both sides of the frame, a flip shaft is arranged inside the bearing seat, and a fan gear and a flip plate are respectively arranged on the inner side of one of the flip shafts, and a flip plate is arranged on the inner side of the other flip shaft, and a height adjustment component is fixedly arranged between the flip plates; an angle adjustment motor is also arranged on the outer side of the frame, the output shaft of the angle adjustment motor is transmission-connected to a reducer, the input end of the reducer is transmission-connected to a brake, and an adjusting gear is arranged on the output end, and the adjusting gear is meshingly transmission-connected with the fan gear.
[0010] Furthermore, a flip fixed disk is sleeved on the outer side of one of the flip shafts, an angle dial is concentrically arranged on the flip fixed disk, and a scale pointer is fixedly arranged on the end face of the flip shaft.
[0011] Furthermore, the height adjustment assembly includes a mounting plate fixed between the flip plates, a fixed bracket is fixedly arranged on the front side of the mounting plate, a reduction motor is arranged on the top of the fixed bracket, a flange bearing is arranged inside the fixed bracket, a screw rod is sleeved inside the flange bearing, a coupling is used for transmission connection between the top of the screw rod and the output shaft of the reduction motor, a screw rod nut is sleeved on the screw rod, a connecting frame is arranged outside the screw rod nut, sliders are arranged on the left and right sides of the back side of the mounting plate, the sliders are slidably connected to the slide rails, a lifting frame is arranged on the slide rails, the bottom of the lifting frame is fixedly connected to the connecting frame, and a wire release assembly or a wire assembly is arranged on the top of the lifting frame.
[0012] Furthermore, the pay-off assembly includes a pay-off motor fixed on the lifting frame, and a pay-off drum is sleeved on the output shaft of the pay-off motor, and the pay-off drum is used in conjunction with the material taking-up and unwinding shaft.
[0013] Furthermore, the wire assembly includes an incoming wire guide wheel, a tension guide wheel and an outgoing wire guide wheel fixed on the lifting frame, and the three are distributed in an S shape. A tension sensor is arranged on the rotating shaft of the tension guide wheel, and an encoder is arranged at the bottom of the rotating shaft.
[0014] Furthermore, the wire taking-up assembly includes a mounting frame, a wire taking-up motor is arranged inside the mounting frame, a receiving wire drum is sleeved on the output shaft of the wire taking-up motor, and the wire taking-up drum is used in conjunction with the material taking-up and releasing shaft.
[0015] Furthermore, the structure of the wire pay-off drum and the wire take-up drum is consistent, and twelve radial rows of threaded holes are arranged on the surface, each row contains four threaded holes, and the material take-up and pay-off shaft is placed in the center.
[0016] The working principle of the high-temperature superconducting coil winding machine with adjustable tension and winding speed is innovative in that it includes the following steps:
[0017] S1. Install the rewinding disc with superconducting tape on the pay-off disc, and install the winding tool on the take-up disc;
[0018] S2, the superconducting tape is led out from the rewinding disk, and passes through the inlet guide wheel, the tension guide wheel and the outlet guide wheel of the wire mechanism in sequence, and then the end of the tape is fixed on the winding tooling;
[0019] S3. According to the coil specifications to be wound, relevant parameters are set through the control system, such as the target number of turns, tension, and winding speed;
[0020] S4, the control system issues a command, the take-up motor drives the take-up drum to rotate, and the unwinding mechanism adjusts the unwinding speed in time according to the feedback information of the tension sensor and the encoder, so that the superconducting tape is wound on the winding skeleton with a stable tension; during the winding process, each guide wheel of the wire mechanism guides the tape to be accurately wound on the skeleton, ensuring that the winding coil is tightly wound between turns and the horizontal height is uniform;
[0021] S5. When the winding reaches the set number of turns, the winding machine stops winding, and the strip is cut manually to separate the wound coil from the remaining strip, and the end of the cut strip is also fixed to the winding tooling to prevent the wound superconducting coil from falling apart;
[0022] S6. Turn off the standby pay-out mechanism, take-up mechanism and control system, and perform a visual inspection of the wound coil.
[0023] Furthermore, in step 4, the conveying angle of the tape is adjusted by an angle adjustment component; the heights of the pay-off reel, the guide wheel and the take-up reel are adjusted by a height adjustment component so that the three are at the same level, thereby preventing the superconducting tape from undergoing bending or scratching during the coil winding process, thereby causing the critical current to attenuate.
[0024] After adopting the above structure, the beneficial effects of the present invention are:
[0025] 1. The present invention realizes precise tension control by adopting a control system, a tension sensor and a high-precision servo motor to work together, avoiding problems such as strip breakage and deformation caused by uneven tension, stress concentration inside the coil, or excessive resistance between loose turns of the coil, so that the wound coil has good tightness and consistency, thereby improving the quality and performance of the coil.
[0026] 2. The present invention avoids the winding difficulties caused by the different shapes (circular, track-shaped, D-shaped, rectangular, etc.) and sizes of high-temperature superconducting coils by adopting a replaceable winding mold, an angle-adjusting component with adjustable angle, a height-adjusting component with adjustable height, and a replaceable wire component, thereby achieving good compatibility and certain expansibility for the winding of various superconducting coils, ensuring that the strip can still accurately fit the winding tooling during the winding process, thereby achieving high-quality winding of complex coils.
[0027] 3. The present invention has a high degree of automation, and the tension and winding speed are automatically adjusted by the control system, which greatly reduces the necessity of manual intervention and improves production efficiency and consistency of coil quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is one of the structural schematic diagrams of the wire-releasing mechanism in the present invention;
[0030] Figure 3 This is the second structural schematic diagram of the wire-releasing mechanism in the present invention;
[0031] Figure 4 It is one of the structural schematic diagrams of the wire mechanism in the present invention;
[0032] Figure 5 This is the second structural schematic diagram of the wire mechanism in the present invention;
[0033] Figure 6 It is a structural schematic diagram of the wire-taking mechanism in the present invention;
[0034] Figure 7 This is one of the structural schematic diagrams of the angle adjustment assembly in the present invention;
[0035] Figure 8 This is the second structural schematic diagram of the angle adjustment component in the present invention;
[0036] Fig. 9 This is one of the structural schematic diagrams of the height adjustment component in the present invention;
[0037] Fig.10 This is the second structural schematic diagram of the height adjustment component in the present invention.
[0038] Description of reference numerals:
[0039] 1 control system, 2 base, 3 wire release mechanism, 4 wire guide mechanism, 5 wire take-up mechanism, 6
[0040] Angle adjustment assembly, 61 frame, 62 bearing seat, 63 flip shaft, 64 fan gear, 65 flip plate, 66 angle adjustment motor, 67 reducer, 68 brake, 69 adjustment gear, 610 flip fixed plate, 611 angle dial, 612 scale pointer, 7 height adjustment assembly, 71 mounting plate, 72 fixed bracket, 73 reduction motor, 74 flange bearing, 75 screw, 76 coupling, 77 screw nut, 78 connecting frame, 79 slider, 710 slide rail, 711 lifting frame, 8 pay-off assembly, 81 pay-off motor, 82 pay-off reel, 9 conductor assembly, 91 inlet guide wheel, 92 tension guide wheel, 93 outlet guide wheel, 94 tension sensor, 95 encoder, 10 take-up assembly, 101 mounting frame, 102 take-up motor, 103 take-up reel, 11 touch display screen, 12 take-up and release shaft. DETAILED DESCRIPTION
[0041] The present invention will be further described below in conjunction with the accompanying drawings.
[0042] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementation methods described herein are only used to explain the present invention and are not used to limit the present invention.
[0043] Example 1
[0044] See also Figure 1 A high-temperature superconducting coil winding machine with adjustable tension and winding speed comprises a control system 1 and a base 2, on which a pay-off mechanism 3, a conductor mechanism 4 and a take-up mechanism 5 are respectively arranged, and the pay-off mechanism 3, the conductor mechanism 4 and the take-up mechanism 5 are all electrically connected to the control system 1; the pay-off mechanism 3, the conductor mechanism 4 and the take-up mechanism 5 all comprise an angle adjustment component 6, and the angle adjustment components of the pay-off mechanism 3 and the conductor mechanism 4 are both provided with a height adjustment component 7, and the height adjustment component 7 is respectively provided with a pay-off component 8 or a conductor component 9, and the angle adjustment component of the take-up mechanism 5 is provided with a take-up component 10, and a touch display screen 11 for human-computer interaction is also provided on the side of the take-up mechanism 5.
[0045] Specific:
[0046] The control system consists of a PLC controller, touch screen, sensors, etc.; the PLC controller is the core of the control system, responsible for coordinating the actions of various mechanisms to achieve automated winding; the sensors include position sensors, tension sensors, etc., which are used to monitor the operating status of the winding machine in real time and feed back information to the control system for timely adjustment and control; the control system is specially configured with an emergency stop switch and an electromagnetic brake device. When an unexpected situation occurs during the coil winding process, the emergency stop switch can be pressed to complete emergency braking to avoid large-scale damage to the superconducting tape.
[0047] The angle adjustment assembly 6 and the height adjustment assembly 7 realize continuous adjustment of the height and inclination of the winding machine, and can ensure that the winding tooling of the superconducting coil and the pay-off drum, three guide wheels and the take-up drum on the pay-off mechanism are on the same horizontal plane.
[0048] The touch screen 11 is used for human-computer interaction and can set winding parameters (such as the target number of winding turns, tension, winding speed, etc.), monitor the winding process, etc.
[0049] See also Figure 7-8 The angle adjustment component 6 includes a frame 61, and the upper end surfaces of both sides of the frame 61 are respectively provided with bearing seats 62, and the bearing seats 62 are provided with a flip shaft 63 inside, and the inner side of one of the flip shafts is respectively provided with a fan gear 64 and a flip plate 65, and the inner side of the other flip shaft is provided with a flip plate 65, and the height adjustment component 7 is fixedly provided between the flip plates 65; the outer side of the frame 61 is also provided with an angle adjustment motor 66, and the output shaft of the angle adjustment motor 66 is connected to the reducer 67 by transmission, and the input end of the reducer 67 is connected to the brake 68 by transmission, and the output end thereof is provided with an adjustment gear 69, and the adjustment gear 69 is meshed and connected with the fan gear 64 by transmission. The angle adjustment motor 66 drives the flip shaft 63 to rotate through the reducer 67, and the flip shaft 63 drives the fan gear 64 to flip through the rotation of the adjustment gear 69, thereby realizing the angle adjustment of the height adjustment component 7, and after the adjustment is completed, the brake 68 is used for positioning, that is, the angle positioning of the wire release component 8, the wire guide component 9 and the wire take-up component is performed.
[0050] In this embodiment, the outer side of one of the turning shafts is sleeved with a turning fixed disk 610, an angle dial 611 is concentrically arranged on the turning fixed disk 610, and a scale pointer 612 is fixedly arranged on the end face of the turning shaft. The value of the angle tilt can be understood through the angle dial 611 and the scale pointer 612, so as to intuitively understand the situation and make corresponding operations.
[0051] See also Figure 9-10The height adjustment component 7 includes a mounting plate 71 fixed between the flip plates 65, a fixed bracket 72 is fixedly arranged on the front of the mounting plate 71, a reduction motor 73 is arranged on the top of the fixed bracket 72, a flange bearing 74 is arranged inside the fixed bracket 72, a screw rod 75 is sleeved inside the flange bearing 74, a coupling 76 is used to transmit the top of the screw rod 75 and the output shaft of the reduction motor, a screw rod nut 77 is sleeved on the screw rod 75, a connecting frame 78 is arranged outside the screw rod nut 77, sliders 79 are arranged on the left and right sides of the back of the mounting plate 71, the slider 79 is slidably connected to the slide rail 710, a lifting frame 711 is arranged on the slide rail 710, the bottom of the lifting frame 711 is fixedly connected to the connecting frame 78, and a wire release component 9 or a wire component 10 is arranged on the top of the lifting frame 711. The reduction motor 73 drives the screw rod 75 to rotate through the coupling 76, so that the screw nut 77 can move up and down along the screw rod 75, and then drives the lifting frame 711 to move up and down through the connecting frame 78. The lifting frame 711 is lifted and lowered in the slider 79 through the slide rail 710, thereby improving the lifting stability, thereby realizing the adjustment of the height of the wire-releasing assembly 9 or the conductor assembly 10.
[0052] See also Figure 2-3 The pay-off assembly 8 includes a pay-off motor 81 fixed on the lifting frame, and a pay-off drum 82 is sleeved on the output shaft of the pay-off motor 81, and the pay-off drum 82 is used in conjunction with the material receiving and unwinding shaft 12. The pay-off motor 81 is combined with a tension sensor to achieve constant tension control during winding, thereby avoiding the performance of the superconducting tape being affected due to unstable tension.
[0053] See also Figure 4-5 The conductor assembly 9 includes an inlet guide wheel 91, a tension guide wheel 92 and an outlet guide wheel 93 fixed on the lifting frame. The three are arranged in an S shape. A tension sensor 94 is arranged on the rotating shaft of the tension guide wheel 93, and an encoder 95 is arranged at the bottom of the rotating shaft. The inlet guide wheel 91, the tension guide wheel 92 and the outlet guide wheel 93 all adopt a cam design structure, which is suitable for the winding of superconducting tapes, especially the second generation of high-temperature superconducting tapes. The guide groove width of the guide wheel is sufficient to accommodate superconducting tapes with a width of less than 12 mm, and the guide wheel is a replaceable part to adapt to more complex situations in the future; the tension sensor 94 is used to feed back information to the control system so as to adjust the tension in time; the encoder 95 is used for the activity speed information to obtain the basis for controlling the speed.
[0054] See also Figure 6 The wire-taking assembly 10 includes a mounting frame 101, a wire-taking motor 102 is arranged inside the mounting frame 101, a receiving wire drum 103 is sleeved on the output shaft of the wire-taking motor 102, and the wire-taking drum 103 is used in conjunction with the material-receiving and unwinding shaft 12. The wire-taking motor 102 provides power to the winding drum, so that it can rotate at a set speed and direction, and drive the superconducting tape to be wound into a coil.
[0055] See also Figure 2and 6 The structure of the wire-unwinding reel 82 and the wire-rewinding reel 103 is the same, and the surface is provided with twelve radial rows of threaded holes, each row containing four threaded holes, and the material-unwinding shaft is placed in the center.
[0056] The motors involved in the present invention are all servo motors, which can achieve high-precision angle control and speed control to meet the requirements of superconducting coil winding.
[0057] The invention also provides a distribution box and a transformer to provide stable and continuous power supply for the equipment.
[0058] Example 2
[0059] The working principle of the high temperature superconducting coil winding machine with adjustable tension and winding speed includes the following steps:
[0060] S1. Install the rewinding disc with superconducting tape on the pay-off disc, and install the winding tool on the take-up disc;
[0061] S2, the superconducting tape is led out from the rewinding disk, and passes through the inlet guide wheel, the tension guide wheel and the outlet guide wheel of the wire mechanism in sequence, and then the end of the tape is fixed on the winding tooling;
[0062] S3. According to the coil specifications to be wound, relevant parameters are set through the control system, such as the target number of turns, tension, and winding speed;
[0063] S4, the control system issues a command, the take-up motor drives the take-up drum to rotate, and the unwinding mechanism adjusts the unwinding speed in time according to the feedback information of the tension sensor and the encoder, so that the superconducting tape is wound on the winding skeleton with a stable tension; during the winding process, each guide wheel of the wire mechanism guides the tape to be accurately wound on the skeleton, ensuring that the winding coil is tightly wound between turns and the horizontal height is uniform;
[0064] S5. When the winding reaches the set number of turns, the winding machine stops winding, and the strip is cut manually to separate the wound coil from the remaining strip, and the end of the cut strip is also fixed to the winding tooling to prevent the wound superconducting coil from falling apart;
[0065] S6. Turn off the standby pay-out mechanism, take-up mechanism and control system, and perform a visual inspection of the wound coil.
[0066] In this embodiment, in step 4, the conveying angle of the strip is adjusted by the angle adjustment component; the height of the pay-off reel, the guide wheel and the take-up reel are adjusted by the height adjustment component so that the three are at the same horizontal height, thereby preventing the superconducting strip from undergoing bending or scratching during the coil winding process, which would lead to the attenuation of the critical current.
[0067] Angle adjustment and height adjustment can be used together or separately, depending on the actual situation.
[0068] In summary:
[0069] 1. During the coil winding process, it is very important to keep the tension of the superconducting tape stable. The present invention adopts speed control of the pay-off motor and the take-up motor, and adopts a high-precision tension sensor to form a feedback control system to monitor and adjust the tension of the superconducting tape in real time to ensure the tightness and uniformity of the winding.
[0070] 2. The present invention is suitable for component materials and structures of high-temperature superconducting tapes: Due to the particularity of high-temperature superconducting tapes, the components of the winding machine that are in contact with the material are made of ceramic coating materials that are non-destructive to superconducting materials and have a low friction coefficient to make guide wheels, and the shape and size of the guide wheels are optimized according to the characteristics of the superconducting materials.
[0071] 3. Automated winding program and parameter setting: The winding parameters (such as target number of turns or target length, applied tension, winding speed, etc.) can be flexibly set according to the specifications of different high-temperature superconducting coils. It can facilitate user operation and parameter input, and the background parameter processing and motion control instruction generation algorithm are key contents.
[0072] 4. Integrated and modular design: The various functional modules of the winding machine are integrated and modular in design, which can improve the flexibility and scalability of the equipment. The pay-off mechanism 3, the conductor mechanism 4 and the take-up mechanism 5 are independent modules. Users can choose and combine different modules according to different needs to achieve personalized configuration and upgrade; at the same time, the modular design is also conducive to the maintenance and repair of the equipment, reducing maintenance costs and time.
[0073] The above description is only used to illustrate the technical solution of the present invention rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims
1. High-temperature superconducting coil winding machine with adjustable tension and winding speed, characterized by: It comprises a control system and a base, wherein a wire-releasing mechanism, a conducting mechanism and a wire-retracting mechanism are respectively arranged on the base, and the wire-releasing mechanism, the conducting mechanism and the wire-retracting mechanism are all electrically connected to the control system; the wire-releasing mechanism, the conducting mechanism and the wire-retracting mechanism all comprise angle adjustment components, and height adjustment components are arranged on the angle adjustment components of the wire-releasing mechanism and the conducting mechanism, a wire-releasing component or a conducting component is respectively arranged on the height adjustment component, and a wire-retracting component is arranged on the angle adjustment component of the wire-retracting mechanism, and a touch display screen for human-computer interaction is also arranged on the side of the wire-retracting mechanism.
2. The high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 1, characterized in that: The angle adjustment component includes a frame, bearing seats are respectively arranged on the upper end surfaces on both sides of the frame, a flip shaft is arranged inside the bearing seat, and a fan gear and a flip plate are respectively arranged on the inner side of one of the flip shafts, and a flip plate is arranged on the inner side of the other flip shaft, and a height adjustment component is fixedly arranged between the flip plates; an angle adjustment motor is also arranged on the outer side of the frame, the output shaft of the angle adjustment motor is transmission-connected to a reducer, the input end of the reducer is transmission-connected to a brake, and an adjustment gear is arranged on the output end, and the adjustment gear is meshingly transmission-connected with the fan gear.
3. The high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 2, characterized in that: The outer side of one of the flip shafts is sleeved with a flip fixed disk, an angle scale disk is concentrically arranged on the flip fixed disk, and a scale pointer is fixedly arranged on the end face of the flip shaft.
4. The high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 1 or 2, characterized in that: The height adjustment assembly includes a mounting plate fixed between the flip plates, a fixing bracket is fixedly arranged on the front side of the mounting plate, a reduction motor is arranged on the top of the fixing bracket, a flange bearing is arranged inside the fixing bracket, a screw rod is sleeved inside the flange bearing, a coupling is used for transmission connection between the top of the screw rod and the output shaft of the reduction motor, a screw rod nut is sleeved on the screw rod, a connecting frame is arranged outside the screw rod nut, sliders are arranged on the left and right sides of the back side of the mounting plate, the sliders are slidably connected to the slide rails, a lifting frame is arranged on the slide rails, the bottom of the lifting frame is fixedly connected to the connecting frame, and a wire release assembly or a wire assembly is arranged on the top of the lifting frame.
5. The high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 4, characterized in that: The wire-paying assembly comprises a wire-paying motor fixed on a lifting frame, an output shaft of the wire-paying motor is sleeved with a wire-paying drum, and the wire-paying drum is used in conjunction with a material-reeling and -reeling shaft.
6. The high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 4, characterized in that: The conductor assembly includes an inlet guide wheel, a tension guide wheel and an outlet guide wheel fixed on a lifting frame, and the three are arranged in an S shape. A tension sensor is arranged on the rotating shaft of the tension guide wheel, and an encoder is arranged at the bottom of the rotating shaft.
7. The high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 1, characterized in that: The wire taking-up assembly comprises a mounting frame, a wire taking-up motor is arranged inside the mounting frame, a receiving wire drum is sleeved on the output shaft of the wire taking-up motor, and the wire taking-up drum is used in conjunction with a material taking-up and releasing shaft.
8. The high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 5 or 6, characterized in that: The structure of the wire-unwinding reel is consistent with that of the wire-rewinding reel. The surface of the rewinding reel is provided with twelve radial rows of threaded holes, each row containing four threaded holes, and a material-unwinding shaft is placed in the center.
9. The working principle of the high-temperature superconducting coil winding machine with adjustable tension and winding speed according to any one of claims 1 to 7, characterized in that: The following steps are involved: S1. Install the rewinding disc with superconducting tape on the pay-off disc, and install the winding tool on the take-up disc; S2, the superconducting tape is led out from the rewinding disk, and passes through the inlet guide wheel, the tension guide wheel and the outlet guide wheel of the wire mechanism in sequence, and then the end of the tape is fixed on the winding tooling; S3. According to the coil specifications to be wound, relevant parameters are set through the control system, such as the target number of turns, tension, and winding speed; S4, the control system issues a command, the take-up motor drives the take-up drum to rotate, and the unwinding mechanism adjusts the unwinding speed in time according to the feedback information of the tension sensor and the encoder, so that the superconducting tape is wound on the winding skeleton with a stable tension; during the winding process, each guide wheel of the wire mechanism guides the tape to be accurately wound on the skeleton, ensuring that the winding coil is tightly wound between turns and the horizontal height is uniform; S5. When the winding reaches the set number of turns, the winding machine stops winding, and the strip is cut manually to separate the wound coil from the remaining strip, and the end of the cut strip is also fixed to the winding tooling to prevent the wound superconducting coil from falling apart; S6. Turn off the standby pay-out mechanism, take-up mechanism and control system, and perform a visual inspection of the wound coil.
10. The working principle of the high-temperature superconducting coil winding machine with adjustable tension and winding speed according to claim 9, characterized in that: In step 4, the conveying angle of the tape is adjusted by the angle adjustment component; the height of the pay-off reel, the guide wheel and the take-up reel are adjusted by the height adjustment component so that the three are at the same level to avoid bending or scratching of the superconducting tape during the coil winding process, which may lead to attenuation of the critical current.
Citation Information
Cited By
Rogowski coil tension buffering full-automatic winding machine
CN120413279A
Rogowski coil tension buffering full-automatic winding machine
CN224342171U