Carbon cloth broken filament cleaner

By designing a carbon cloth wool wire cleaner that uses fixed clamping components and cleaning components, the carbon cloth humidity is reduced and the carbon cloth is fixed by using electric heating wire, the problem of cleaning carbon cloth wool wire in a large humidity environment is solved, and the processing efficiency and quality are improved.

CN222685014UActive Publication Date: 2025-03-28ANHUI SPATE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421406993.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-28
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The prior art is difficult to effectively clean the carbon cloth wool filaments in an environment with high humidity, and the instability of the fixation of the carbon cloth leads to inconsistent treatment effects, affecting the overall quality.

Method used

A carbon cloth wool wire cleaner is designed, using fixed clamping components and cleaning components. The carbon cloth is heated by the electric heating wire inside the perforated roller to reduce humidity, and the carbon cloth is fixed by controlling the remote rod to drive the reverse screw to ensure the stability and accuracy of the cleaning process.

Benefits of technology

In the case of high humidity, the humidity of the carbon cloth can be effectively reduced, making it more dry, making it easier to treat wool silk, improving the processing efficiency and accuracy, and ensuring the uniformity of the distribution of wool silk on the surface of the carbon cloth.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a carbon cloth broken filament cleaner which comprises a working table, four stand columns are fixedly connected to the bottom, close to the corners, of the working table, sliding grooves are formed in the opposite inner walls of the stand columns, and two symmetrical fixed clamping assemblies are connected into the opposite sliding grooves in a sliding mode. The fixing and clamping assemblies are used for making contact with the surface of the carbon cloth in a rolling mode to achieve the drying effect, the cleaning assembly is fixedly connected to the interior of the workbench, the two ends of the carbon cloth are limited through rolling of the two fixing and clamping assemblies, and the carbon cloth is flatly laid under the cleaning assembly to be used for cleaning broken filaments on the surface of the carbon cloth. Meanwhile, carbon cloth broken filaments are treated when the humidity is large, the efficiency of treating the carbon cloth broken filaments is improved, the surface of the carbon cloth is smoother for the carbon cloth broken filaments, the overall visual effect is improved, the blades are used for treating the carbon cloth broken filaments, treatment of a cleaning wheel for the carbon cloth broken filaments in the prior art is replaced, and the carbon cloth broken filaments can be cleaned conveniently. The cutting device has the advantage of higher cutting precision.
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Description

Technical Field

[0001] The utility model relates to the technical field of carbon cloth cleaning, and more specifically to a carbon cloth hair cleaner. Background Art

[0002] Carbon fiber cloth is a new type of high-strength, high-modulus fiber material with a carbon content of more than 95%. It is made of organic fibers such as flaky graphite microcrystals stacked along the axial direction of the fiber. However, during the processing of carbon cloth, fuzz will be generated, which needs to be removed, and the fuzz in the air will pose a potential threat to human health.

[0003] There are many existing technologies for cleaning carbon cloth filaments, such as:

[0004] Chinese Patent Publication No. CN207857417U The utility model discloses a carbon fiber gauze filament cleaning device, comprising a box body, a feed roller, a discharge roller, an upper cleaning wheel, and a lower cleaning wheel. A support seat is arranged below the box body, a solvent box is arranged in the box body, a motor is arranged in the box body away from the solvent box, a control box is arranged in the box body near the motor, the discharge roller is arranged on the box body above the motor, an operation switch is arranged on the box body near the discharge roller, a column is arranged on the box body away from the discharge roller, a support shaft is arranged on the column, an adjusting bolt is arranged on the column away from the box body, the upper cleaning wheel is arranged on the support shaft, an upper guard shield is arranged on the outer side of the upper cleaning wheel, and an upper fan is arranged above the upper guard shield.

[0005] It can be seen that in the prior art, when processing carbon cloth filaments, most of the cleaning wheels are used for cleaning. The advantage of the cleaning wheel is that it can effectively remove impurities and dirt on the surface of equipment or products, ensure the cleanliness of the production process, and thus improve the quality and reliability of the product. However, in an environment with high humidity, the performance of the carbon cloth may be affected, making the cleaning of the cleaning wheel very limited. In addition, when processing the carbon cloth filaments, the carbon cloth is not fixed stably, and the movement or deformation of the carbon cloth during the filament processing may lead to inconsistent processing effects, which may cause uneven distribution of filaments on the surface of the treated carbon cloth, affecting the overall quality.

[0006] In view of this, the utility model provides a carbon cloth lint cleaner. Utility Model Content

[0007] The purpose of the utility model is to solve the above-mentioned shortcomings and provide a carbon cloth lint cleaner which can operate normally under high humidity conditions and can fix the carbon cloth.

[0008] The utility model provides a carbon cloth hair cleaner, which comprises a workbench, wherein four columns are fixedly connected to the bottom of the workbench near the corner, and sliding grooves are provided on the inner walls opposite to each other. Two symmetrical fixed clamping components are slidably connected inside the sliding grooves relative to each other, and the fixed clamping components are used to roll and contact the surface of the carbon cloth to produce a drying effect. A cleaning component is fixedly connected inside the workbench, and the two ends of the carbon cloth are rolled and restricted by the two fixed clamping components so that the carbon cloth is laid flat directly below the cleaning component to clean the hair on the surface of the carbon cloth.

[0009] As a further improvement of the present technical solution, the fixed clamping assembly includes two connecting blocks, and the two connecting blocks slide inside the sliding groove. A threaded hole is opened through the surface of one of the connecting blocks, and the threaded hole is threadedly connected to a reverse screw rod, and the reverse screw rod is rotatably connected to the inside of the sliding groove. A control remote lever is fixedly connected to the top end of the reverse screw rod, and the control remote lever passes through the workbench. A sliding hole is opened on the surface of the other connecting block, and the sliding hole is slidably connected to a sliding rod, and the sliding rod is fixedly connected to the inside of the sliding groove.

[0010] As a further improvement of the technical solution, a perforated roller is rotatably connected between the two opposite connecting blocks, and a heating wire is arranged inside the perforated roller.

[0011] As a further improvement of the present technical solution, the cleaning assembly includes a base, the base, the shaft hole inside which is rotatably connected to a shaft with an outer diameter matching the shaft hole, the upper end of the shaft is rotatably connected to a gear, and the outer edge of the gear is rotatably connected to the output shaft of the motor.

[0012] As a further improvement of the technical solution, a plurality of cutter heads are fixedly connected to the bottom of the rotating shaft, and the cutter heads are placed at the bottom of the base.

[0013] As a further improvement of the technical solution, a protective cover is fixedly sleeved on the upper end of the base, and the motor is placed as a whole inside the protective cover.

[0014] As a further improvement of the technical solution, the lower section of the base is fixedly sleeved on the outer knife net, and a plurality of the knife heads are arranged inside the outer knife net.

[0015] Compared with the prior art, the utility model has the following beneficial effects: by fixing the clamping assembly, in the case of high humidity, the carbon cloth is heated by the heating wire inside the perforated roller, and the heating can effectively reduce the humidity, making the carbon cloth drier, and making the processing of carbon cloth hair more convenient. At the same time, the carbon cloth is fixed by controlling the remote control rod to drive the reverse screw rod so that more precise positioning and cutting can be achieved when processing the hair, reducing errors. At the same time, it also effectively prevents the damage to the carbon cloth caused by movement or deformation due to external force when processing the carbon cloth hair, and indirectly improves the processing efficiency. The blade is used to process the carbon cloth hair, replacing the cleaning wheel in the prior art to process the carbon cloth hair. The advantage is that the cutting accuracy is higher, and the blade cutting can very accurately control the cutting width and depth to ensure that the length and shape of the hair meet specific processing requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is described in more detail below by way of example with reference to the accompanying drawings, in which:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the fixed clamping assembly of the utility model;

[0019] Figure 3 It is a cross-sectional schematic diagram of the fixed clamping assembly of the utility model;

[0020] Figure 4 It is a cross-sectional schematic diagram of the cleaning component of the utility model.

[0021] The meaning of each number in the figure is:

[0022] 1. Workbench; 11. Column; 12. Sliding slot;

[0023] 2. Cleaning assembly; 20. Protective cover; 21. Motor; 22. Base; 23. Shaft hole; 24. Gear; 25. Cutting head; 26. Rotating shaft; 27. External cutting net;

[0024] 3. Fixed clamping assembly; 30. Control remote lever; 31. Reverse screw rod; 32. Threaded hole; 33. Sliding rod; 34. Connecting block; 35. Sliding hole; 36. Perforated roller; 37. Heating wire. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Carbon fiber is a new type of high-strength, high-modulus fiber material with a carbon content of more than 95%. It is made of organic fibers such as flaky graphite microcrystals stacked along the axial direction of the fiber. However, during the processing of carbon fiber gauze, fuzz will be generated, which needs to be removed, and the fuzz in the air will pose a potential threat to human health.

[0027] like Figure 1-4 As shown, the device includes a workbench 1, and four columns 11 are fixedly connected to the bottom of the workbench 1 near the corner. The inner walls opposite to the columns 11 are provided with sliding grooves 12, and two symmetrical fixed clamping components 3 are slidably connected inside the sliding grooves 12 opposite to each other. The fixed clamping components 3 are used to roll and contact the surface of the carbon cloth to produce a drying effect, and a cleaning component 2 is fixedly connected inside the workbench 1. The two fixed clamping components 3 are used to roll and restrict the two ends of the carbon cloth so that the carbon cloth is laid flat directly under the cleaning component 2 for cleaning the hair on the surface of the carbon cloth.

[0028] Considering that the lack of fixation of the carbon cloth during the processing of the carbon cloth hair may lead to low efficiency in the processing of the carbon cloth hair due to the bending of the carbon cloth, the fixed clamping assembly 3 includes two connecting blocks 34, and the two connecting blocks 34 slide inside the sliding groove 12. A threaded hole 32 is opened on the surface of one of the connecting blocks 34, and the threaded hole 32 is threadedly connected to the reverse screw rod 31, and the reverse screw rod 31 is rotatably connected to the inside of the sliding groove 12. The top of the reverse screw rod 31 is fixedly connected to a control remote rod 30, and the control remote rod 30 passes through the workbench 1. The surface of the other connecting block 34 is opened with a sliding hole 35, and the sliding hole 35 is slidably connected with a slide bar 33, which is fixedly connected inside the slide groove 12, and contacts the carbon cloth through a perforated roller 36, and then drives a reverse screw rod 31 while rotating through a control remote rod 30 placed above the workbench 1. The surface of the reverse screw rod 31 is provided with two symmetrical threads, and the two threads are respectively threadedly connected to two connecting blocks 34. The reverse screw rod 31 operates simultaneously to bring the two connecting blocks 34 together, and then fixes the carbon cloth through a perforated roller 36 fixedly connected to the connecting block 34, so that the efficiency is improved when processing the carbon cloth hair, the carbon cloth surface is made smoother, and the overall visual effect is improved.

[0029] Taking into account that the treatment of carbon cloth filaments will be affected under high humidity conditions, resulting in imperfect treatment of the carbon cloth filaments, a perforated roller 36 is rotatably connected between two relative connecting blocks 34, and an electric heating wire 37 is arranged inside the perforated roller 36, which effectively solves the defect of imperfect treatment of carbon cloth filaments under high humidity conditions, thereby improving the efficiency of treating carbon cloth filaments.

[0030] Considering that the carbon cloth cleaning wheel can be applied to a variety of cleaning scenarios, the cleaning wheel is usually made of hard material to provide sufficient friction to remove the lint. However, this hardness may cause wear or scratches on the surface of the carbon cloth, especially when the carbon cloth is relatively fragile or sensitive. In addition, if the cleaning wheel is not thoroughly cleaned during the cleaning process, the cleaning wheel may not be able to completely remove all the carbon cloth lint, which may result in residual lint on the surface of the carbon cloth after cleaning, affecting the use effect. Therefore, the cleaning component 2 includes a base 22, and an axial hole 23 is provided at the center point of the plane of the base 22. A rotating shaft 26 is rotatably connected inside the axial hole 23, and the outer diameter of the rotating shaft 26 is adapted to the axial hole 23. The upper end of the rotating shaft 26 is rotatably connected to the gear 24, and the outer edge of the gear 24 is rotatably connected to the output shaft of the motor 21. When the motor 21 runs, the rotating shaft 26 is driven to rotate. A plurality of cutter heads 25 are fixedly connected to the bottom of the rotating shaft 26, and the cutter heads 25 are placed at the bottom of the base 22. The advantage is that the cutting accuracy is higher, and the blade cutting can very accurately control the cutting width and depth to ensure that the length and shape of the lint meet specific processing requirements.

[0031] Considering that when the cutter head 25 processes the carbon cloth filaments, the cutter head 25 will directly contact the carbon cloth and cause damage to the carbon cloth. At the same time, the cutter head 25 may not be able to capture all the carbon cloth filaments, which will result in the need to repeatedly process the carbon cloth filaments, thereby reducing the efficiency of processing the carbon cloth filaments. Therefore, an outer knife net 27 is fixedly sleeved on the bottom of the base 22, and multiple cutter heads 25 are arranged inside the outer knife net 27. The outer knife net 27 can effectively prevent the cutter head 25 from directly contacting the carbon cloth, thereby avoiding the risk of scratching or damaging the carbon cloth. Since the carbon cloth usually has a relatively fragile fiber structure, direct contact with a sharp blade may cause fiber breakage or surface damage. The existence of the outer knife net 27 forms a protective layer to ensure the safety of the processing process. Secondly, the outer knife net 27 can guide the filaments into the inside of the cutter head 25 for precise cutting. Due to the mesh structure of the outer knife net 27, it can effectively capture and fix the filaments, so that they enter the cutter head 25 area in an orderly manner. In this way, the cutter head 25 can cut the filaments more accurately, thereby improving the accuracy and efficiency of processing.

[0032] Considering that the rotating parts inside the motor 21 may generate flying debris or strong airflow when the motor 21 is running, and the motor 21 is exposed to the outside when running, which increases the risk of misoperation or accidental contact by personnel, therefore, a protective cover 20 is fixedly sleeved on the upper end of the base 22, and the motor 21 is placed inside the protective cover 20 as a whole. The protective cover 20 can effectively protect the internal components of the motor 21 and the safety of personnel, avoiding the occurrence of accidental injuries. At the same time, the protective cover 20 helps to keep the motor 21 clean and running stably.

[0033] In summary, the working principle of the present invention is as follows: the four ends of the workbench 1 are fixedly connected to the upright column 11, and the inner walls opposite to the upright column 11 are provided with sliding grooves 12. The sliding grooves 12 are slidably connected to the fixed clamping assembly 3. The fixed clamping assembly 3 is placed inside the workbench 1. A cleaning assembly 2 is also placed inside the workbench 1. The cleaning assembly 2 is fixedly connected to the workbench 1. The fixed clamping assembly 3 includes a plurality of connecting blocks 34. The plurality of connecting blocks 34 slide inside the upright column 11. A threaded hole 32 is formed on the surface of the connecting block 34 at one end. The threaded hole 32 is slidably connected to the reverse screw rod 31. The reverse screw rod 31 is adapted to the threaded hole 32. The surface of the connecting block 34 at the other end is provided with a sliding hole 35, and the sliding hole 35 is slidably connected to the sliding rod 33. A perforated roller 36 is fixedly connected to one side of the connecting block 34, and the two ends of the perforated roller 36 are fixedly connected to the two opposite connecting blocks 34. A heating wire 37 is arranged inside the perforated roller 36, and the two ends of the heating wire 37 are also fixedly connected to the two opposite connecting blocks 34. The top of the reverse screw rod 31 is fixedly connected to the control remote rod 30, and the control remote rod 30 passes through the workbench 1 and is fixed to the reverse screw rod 31. The connection is provided with two symmetrical threads on the surface of the reverse screw rod 31, and the two threads are respectively threadedly connected to the two connecting blocks 34. , the reverse screw rod 31 operates at the same time to bring the two connecting blocks 34 together, and then the carbon cloth is fixed by the perforated roller 36 fixedly connected to the connecting block 34. While being fixed, the electric heating wire 37 inside the perforated roller 36 works to heat and dehumidify the carbon cloth. At the same time, a cleaning component 2 is placed inside the workbench 1. The cleaning component 2 is fixedly connected to the workbench 1. The cleaning component 2 includes a base 22. The center point of the plane of the base 22 is provided with an axial hole 23. The shaft 26 is rotatably connected inside the shaft hole 23. The outer diameter of the shaft 26 is adapted to the shaft hole 23. The upper end of the shaft 26 is rotatably connected to the gear 24, and the gear 24 is rotated to connect The motor 21 is connected, and the output shaft of the motor 21 is meshed with the outer edge of the gear 24. When the motor 21 runs, it drives the rotating shaft 26 to rotate. The lower end of the rotating shaft 26 is fixedly connected to multiple cutter heads 25, and the cutter heads 25 are placed at the lower end of the base 22. When the rotating shaft 26 rotates, it drives the cutter heads 25 to run. The lower section of the base 22 is fixedly sleeved with an external knife net 27, and multiple cutter heads 25 are placed inside the external knife net 27. The external knife net 27 can effectively prevent the cutter heads 25 from directly contacting the carbon cloth during operation. The upper end of the base 22 is fixedly sleeved with a protective cover 20, and the motor 21 is placed inside the protective cover 20. The motor 21 plays a protective role while running.

[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A carbon cloth lint cleaner, comprising a workbench (1), characterized in that: The bottom of the workbench (1) near the corner is fixedly connected with four columns (11), and the inner walls opposite to each other of the columns (11) are provided with sliding grooves (12). Two symmetrical fixed clamping components (3) are slidably connected inside the opposite sliding grooves (12). The fixed clamping components (3) are used to roll and contact the surface of the carbon cloth to produce a drying effect. A cleaning component (2) is fixedly connected inside the workbench (1), and the two fixed clamping components (3) are used to roll and restrict the two ends of the carbon cloth so that the carbon cloth is laid flat directly below the cleaning component (2) to clean the hair on the surface of the carbon cloth; The fixed clamping assembly (3) comprises two connecting blocks (34), the two connecting blocks (34) slide inside the sliding groove (12), one of the connecting blocks (34) has a threaded hole (32) through-through on its surface, the threaded hole (32) is threadedly connected to a reverse screw rod (31), the reverse screw rod (31) is rotatably connected inside the sliding groove (12), the top end of the reverse screw rod (31) is fixedly connected to a control remote rod (30), the control remote rod (30) passes through the workbench (1), the other connecting block (34) has a sliding hole (35) on its surface, the sliding hole (35) is slidably connected to a sliding rod (33), the sliding rod (33) is fixedly connected inside the sliding groove (12); a perforated roller (36) is rotatably connected between the two opposing connecting blocks (34), and a heating wire (37) is disposed inside the perforated roller (36).

2. The hair cleaner according to claim 1, characterized in that: The cleaning assembly (2) comprises a base (22), a shaft hole (23) is provided at the center point of a plane of the base (22), a rotating shaft (26) is rotatably connected inside the shaft hole (23), the outer diameter of the rotating shaft (26) is matched with the shaft hole (23), the upper end of the rotating shaft (26) is rotatably connected to a gear (24), and the outer edge of the gear (24) is rotatably connected to the output shaft of the motor (21).

3. The hair cleaner according to claim 2, characterized in that: A plurality of cutter heads (25) are fixedly connected to the bottom of the rotating shaft (26), and the cutter heads (25) are placed at the bottom of the base (22).

4. The hair cleaner according to claim 3, characterized in that: A protective cover (20) is fixedly sleeved on the upper end of the base (22), and the motor (21) is entirely disposed inside the protective cover (20).

5. The hair cleaner according to claim 4, characterized in that: The bottom of the base (22) is fixedly sleeved with an outer knife net (27), and a plurality of knife heads (25) are arranged inside the outer knife net (27).

Citation Information

Patent Citations

  • Carbon fiber yarn cloth broken filament cleaning device

    CN207857417U