Pulper for clean papermaking
By using a combined structure of spiral blades and crushing blades in the pulverizer for raw materials, and setting up cleaning components for inner wall cleaning, the problems of low crushing efficiency and difficulty in cleaning of existing pulverizers are solved, and efficient crushing and convenient cleaning are achieved.
Patent Information
- Application Number
- CN202420707904.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing pulping machines are inefficient during crushing and processing, and the raw materials are uneven, resulting in a decrease in the quality of the pulp, making it difficult to clean and labor consumption.
A pulp machine for cleaning papermaking is designed, using a combined structure of spiral blades and crushing blades. Through the meshing of gears and internal rings, the raw materials are driven from bottom to top and crushed. At the same time, cleaning components are set up to clean the inner wall of the pulp barrel using a water pump and a spray head.
It improves the efficiency and quality of raw material crushing, improves the quality of pulp, reduces the difficulty of cleaning for staff, and improves work efficiency.
Smart Images

Figure CN222685106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of papermaking equipment, in particular to a pulper for clean papermaking. Background Art
[0002] Pulper is one of the most commonly used pulping equipment in pulp and paper industry, mainly used to pulp boards, waste books, waste cartons, etc.
[0003] A Chinese patent with prior art authorization announcement number CN218561929U discloses a pulper with a cleaning system, which supplies water to a water supply tank by starting a water supply mechanism. High-pressure water enters each cavity and a piston tube, pushing the piston to move away from the drive tube until a scraper contacts the inner wall of the tank body. The high-pressure water washes the inner wall of the tank body for cleaning. The drive mechanism drives the drive tube to rotate, and the rotating scraper scrapes and cleans the inner wall after washing. At the same time, the water sprayed from the nozzle corresponding to the mounting plate hits the arc-shaped pit and then reflects onto the drive tube and the crushing plate to clean the drive tube and the crushing plate. Compared with manual cleaning, it is more labor-saving and saves labor.
[0004] Although the above patent can clean the inner wall of the pulping tube, it only crushes the raw materials through a single crushing plate structure, and cannot crush the raw materials efficiently. The crushing efficiency is low, and it is very easy for large pieces of raw materials to sink to the bottom and cannot be crushed, resulting in uneven crushed pulp, further reducing the efficiency of the crushing process and the quality of the pulp.
[0005] Therefore, the applicant proposes a clean papermaking pulper to solve the above problems. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model aims to provide a clean pulper for papermaking.
[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0008] A pulping machine for clean papermaking comprises a base and a pulping cylinder installed above the base, an inner gear ring is installed on the upper part of the inner wall of the pulping cylinder, a first rotating shaft is installed in the pulping cylinder for longitudinal rotation, a spiral blade is installed on the first rotating shaft, a plurality of connecting rods are installed on the upper part of the first rotating shaft, a gear meshing with the inner teeth of the inner gear ring is rotatably installed on the bottom of the connecting rod, a second rotating shaft is installed at the bottom of the gear, a plurality of crushing blades are installed on the second rotating shaft, and a cleaning assembly is provided on the upper part of the pulping cylinder.
[0009] Furthermore, a scraper is provided at the bottom of the first rotating shaft, and the scraper is in contact with the inner wall of the pulping cylinder.
[0010] Furthermore, the cleaning assembly includes a water tank installed on a base, a water pump is installed on the water tank, a water inlet of the water pump is connected to the water tank through a first water pipe, a water outlet of the water pump is connected to an annular diversion pipe located at the upper part of the pulping tube through a second water pipe, and a plurality of nozzles are provided at the bottom of the annular diversion pipe.
[0011] Furthermore, the top of the first rotating shaft passes through the top of the pulping cylinder and is connected to the output shaft of the motor.
[0012] Furthermore, one side of the top of the pulping cylinder is connected to a feed pipe.
[0013] Furthermore, a discharge pipe is provided at the bottom of the pulping cylinder, and a discharge valve is provided on the discharge pipe.
[0014] Furthermore, the water tank is connected with a water filling port.
[0015] Furthermore, support legs are provided on both sides of the lower part of the pulping cylinder, and the support legs are installed on the base.
[0016] Furthermore, an observation window is provided on the side wall of the pulping cylinder.
[0017] Furthermore, a controller is provided on the side wall of the pulping cylinder.
[0018] Compared with the prior art, the utility model provides a clean papermaking pulper, which has the following beneficial effects:
[0019] The utility model drives the spiral blade and the connecting rod to rotate by rotating the first rotating shaft. Due to the mutual meshing action of the inner teeth of the gear and the inner gear ring, the gear drives the second rotating shaft to rotate, and then drives the crushing blade to rotate. The setting of the spiral blade drives the raw materials at the bottom of the pulping tube to move from bottom to top, and the raw materials are crushed by the crushing blade. At the same time, due to the effect of liquid flow, the raw materials will move back and forth between the spiral blade and the crushing blade. This structure can cyclically crush the raw materials inside the pulping tube for reciprocating crushing, thereby improving the efficiency and quality of the raw material crushing processing and improving the quality of pulp; the inside of the pulping tube is cleaned by arranging a cleaning component, and the inner wall of the pulping tube is cleaned by cooperating with the scraper. The inner wall is cleaned, the cleaning difficulty of the staff is reduced, and the work efficiency of the staff is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main internal structure of the utility model;
[0021] Figure 2 It is a main structural schematic diagram of the utility model;
[0022] Figure 3It is a schematic diagram of the top view of the gear and the inner gear ring of the utility model;
[0023] Figure 4 It is a schematic diagram of the structure of the annular flow dividing pipe and the nozzle of the utility model when viewed from above.
[0024] Markings in the figure: 1. base; 2. pulping cylinder; 3. inner gear ring; 4. first rotating shaft; 5. connecting rod; 6. gear; 7. second rotating shaft; 8. spiral blade; 9. crushing blade; 10. cleaning component; 101. water tank; 102. water pump; 103. first water pipe; 104. second water pipe; 105. annular diverter pipe; 106. nozzle; 11. scraper; 12. motor; 13. feed pipe; 14. discharge pipe; 15. discharge valve; 16. water inlet; 17. support leg; 18. observation window; 19. controller. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0026] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0027] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the description of the present invention, "plurality" means two or more than two, unless otherwise clearly and specifically defined.
[0030] The utility model embodiment provides a clean papermaking pulper, referring to Figures 1 to 4 , comprising a base 1 and a pulping cylinder 2 installed above the base 1, an inner gear ring 3 is installed on the upper part of the inner wall of the pulping cylinder 2, a first rotating shaft 4 is installed in the pulping cylinder 2 for longitudinal rotation, a spiral blade 8 is installed on the first rotating shaft 4, driving the bottomed raw materials to move from bottom to top, so that the raw materials are fully crushed, a plurality of connecting rods 5 are installed on the upper part of the first rotating shaft 4, a gear 6 meshing with the inner teeth of the inner gear ring 3 is rotatably installed at the bottom of the connecting rod 5, a second rotating shaft 7 is installed at the bottom of the gear 6, a plurality of crushing blades 9 are installed on the second rotating shaft 7 to crush the raw materials, a cleaning component 10 is provided on the upper part of the pulping cylinder 2 to clean the inside of the pulping cylinder 2.
[0031] Specifically, the connecting rod 5 is L-shaped, divided into a horizontal part and a vertical part. The horizontal part is perpendicular to the first rotating shaft 4, and the end away from the first rotating shaft 4 is the vertical part. A gear 6 is rotatably installed at the bottom of the vertical part. The number of connecting rods 5 is 2-4. In this embodiment, the number of connecting rods 5 is 2; the cleaning component 10 is located above the connecting rod 5 to avoid interference; the gear 6 drives the second rotating shaft 7 to rotate, and the first rotating shaft 4 can drive the second rotating shaft 7 to rotate through the connecting rod 5.
[0032] Reference Figure 1 In this embodiment, a scraper 11 is provided at the bottom of the first rotating shaft 4 , and the scraper 11 is in contact with the inner wall of the pulping cylinder 2 .
[0033] Specifically, in the present embodiment, the upper portion of the pulping tube 2 is a cylindrical structure, and the lower portion is a funnel-shaped structure; the scraper 11 is divided into an inclined portion and a vertical portion, the inclined portion is in contact with the inner wall of the lower portion of the pulping tube 2, and the vertical portion is in contact with the inner wall of the upper portion of the pulping tube 2, which can effectively scrape off the raw materials on the inner wall of the pulping tube 2 to prevent the raw materials from adhering to the inner wall of the pulping tube 2, thereby improving the efficiency of the crushing process of the raw materials and improving the quality of the pulp; and through the cooperation of the scraper 11 and the cleaning assembly 10, the inner wall of the pulping tube 2 is cleaned, the cleaning difficulty of the staff is reduced, and the work efficiency of the staff is improved.
[0034] Among them, refer to Figure 1 In this embodiment, the top of the first rotating shaft 4 passes through the top of the pulping cylinder 2 and is connected to the output shaft of the motor 12, and the motor 12 drives the first rotating shaft 4 to rotate and provide power.
[0035] Specifically, the first rotating shaft 4 is rotationally connected to the pulping cylinder 2 .
[0036] Reference Figure 1 and Figure 4In this embodiment, the cleaning component 10 includes a water tank 101 installed on the base 1, and a water pump 102 is installed on the water tank 101. The water inlet of the water pump 102 is connected to the water tank 101 through a first water pipe 103, and the water outlet of the water pump 102 is connected to an annular diverter pipe 105 located at the upper part of the pulping tube 2 through a second water pipe 104. A plurality of nozzles 106 are provided at the bottom of the annular diverter pipe 105.
[0037] Specifically, the water tank 101 is located on one side of the pulping cylinder 2; the first water pipe 103 extends into the lower part of the water tank 101; the annular diverter pipe 105 is annular, and a plurality of nozzles 1066 are evenly distributed at the bottom of the annular diverter pipe 105, so that the water sprayed by the nozzle 106 can clean the inner wall of the pulping cylinder 2, and the nozzle 106 is located above the connecting rod 5.
[0038] When it is necessary to clean the inside of the pulping tube 2, start the water pump 102, which transports the water in the water tank 101 to the annular diversion pipe 105 through the first water pipe 103 and the second water pipe 104, and sprays it out from the nozzle 106. At this time, start the motor 12 again, and the inner wall of the pulping tube 2 is cleaned through the cooperation of water and the scraper 11. The inner wall is cleaned, which reduces the cleaning difficulty of the staff and improves the work efficiency of the staff.
[0039] Among them, refer to Figure 1 and Figure 2 In this embodiment, the water tank 101 is connected with a water filling port 16 for easy water replenishment.
[0040] Reference Figure 1 and Figure 2 In this embodiment, a feed pipe 13 is connected to one side of the top of the pulping tube 2 to facilitate adding raw materials into the pulping tube 2 through the feed pipe 13 .
[0041] Reference Figure 1 and Figure 2 In this embodiment, a discharge pipe 14 is provided at the bottom of the pulping cylinder 2 , and a discharge valve 15 is provided on the discharge pipe 14 , which can open or close the discharge pipe 12 .
[0042] Reference Figure 1 and Figure 2 In this embodiment, support legs 17 are provided on both sides of the lower part of the pulping cylinder 2 to support the pulping cylinder 2 , and the support legs 17 are installed on the base 1 .
[0043] Preferably, the number of the supporting legs 17 is four and they are distributed around the lower part of the pulping cylinder 2 .
[0044] Reference Figure 2In this embodiment, an observation window 18 is provided on the side wall of the pulping tube 2 to facilitate the staff to observe the crushing or cleaning conditions in the pulping tube 2.
[0045] Preferably, a silica gel strip is provided between the observation window 18 and the inner wall of the pulping cylinder 2 to prevent the raw material from flowing out from the gap between the observation window 18 and the inner wall of the pulping cylinder 2, thereby preventing the loss of the raw material.
[0046] Reference Figure 2 In this embodiment, a controller 19 is provided on the side wall of the pulping tube 2 to control the motor 12 and the water pump 102 to facilitate the operation of the staff.
[0047] Specifically, the controller 19 is electrically connected to the motor 12 and the water pump 102 .
[0048] Working principle: when in use, the raw material is added into the pulping tube 2 through the feed pipe 13. After water is added, the motor 12 is started. The motor 12 drives the first rotating shaft 4 to rotate, thereby driving the spiral blade 8 and the connecting rod 5 to rotate. Due to the mutual meshing of the gear 6 and the inner teeth of the inner gear ring 3, the gear 6 drives the second rotating shaft 7 to rotate, thereby driving the crushing blade 9 to rotate. The setting of the spiral blade 8 drives the raw material at the bottom of the pulping tube 2 to move from bottom to top, and the crushing blade 8 crushes the raw material. At the same time, due to the effect of liquid flow, the raw material will reciprocate between the spiral blade 8 and the crushing blade 9. This structure can cyclically crush the raw material inside the pulping tube 2, thereby improving the efficiency and quality of the raw material crushing process, and improving the quality of pulp. The scraper 11 can effectively scrape the raw material on the inner wall of the pulping tube 2 to prevent the raw material from adhering to the inner wall of the pulping tube 2, thereby improving the efficiency of the raw material crushing process and the quality of pulp. After the crushing is completed, the discharge valve 15 is opened and the pulp is discharged from the discharge pipe 14;
[0049] When it is necessary to clean the inside of the pulping tube 2, start the water pump 102, which transports the water in the water tank 101 to the annular diversion pipe 105 through the first water pipe 103 and the second water pipe 104, and sprays it out from the nozzle 106. At this time, start the motor 12 again, and the inner wall of the pulping tube 2 is cleaned through the cooperation of water and the scraper 11. The cleaning difficulty of the staff is reduced and the work efficiency of the staff is improved. After the cleaning is completed, open the discharge valve 15 to discharge the sewage from the discharge port 14.
[0050] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0051] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A clean papermaking pulper, comprising a base (1) and a pulping cylinder (2) mounted above the base (1), characterized in that: An inner gear ring (3) is installed at the upper part of the inner wall of the pulping cylinder (2); a first rotating shaft (4) is installed in the pulping cylinder (2) for longitudinal rotation; a spiral blade (8) is installed on the first rotating shaft (4); a plurality of connecting rods (5) are installed on the upper part of the first rotating shaft (4); a gear (6) meshing with the inner teeth of the inner gear ring (3) is rotatably installed at the bottom of the connecting rod (5); a second rotating shaft (7) is installed at the bottom of the gear (6); a plurality of crushing blades (9) are installed on the second rotating shaft (7); and a cleaning component (10) is provided at the upper part of the inner part of the pulping cylinder (2).
2. The clean papermaking pulper according to claim 1, characterized in that: A scraper (11) is provided at the bottom of the first rotating shaft (4), and the scraper (11) is in contact with the inner wall of the pulping cylinder (2).
3. The clean papermaking pulper according to claim 1, characterized in that: The cleaning assembly (10) comprises a water tank (101) mounted on a base (1); a water pump (102) is mounted on the water tank (101); a water inlet of the water pump (102) is connected to the water tank (101) via a first water pipe (103); a water outlet of the water pump (102) is connected to an annular diverter pipe (105) located at an upper inner portion of a pulping cylinder (2) via a second water pipe (104); a plurality of nozzles (106) are provided at the bottom of the annular diverter pipe (105).
4. The clean papermaking pulper according to claim 1, characterized in that: The top of the first rotating shaft (4) passes through the top of the pulping cylinder (2) and is connected to the output shaft of the motor (12).
5. The clean papermaking pulper according to claim 1, characterized in that: One side of the top of the pulping cylinder (2) is connected to a feed pipe (13).
6. The clean papermaking pulper according to claim 1, characterized in that: A discharge pipe (14) is provided at the bottom of the pulping cylinder (2), and a discharge valve (15) is provided on the discharge pipe (14).
7. The clean papermaking pulper according to claim 3, characterized in that: The water tank (101) is connected to a water injection port (16).
8. The clean papermaking pulper according to claim 1, characterized in that: Support legs (17) are provided on both sides of the lower part of the pulping cylinder (2), and the support legs (17) are installed on the base (1).
9. The clean papermaking pulper according to claim 1, characterized in that: An observation window (18) is provided on the side wall of the pulping cylinder (2).
10. The clean papermaking pulper according to claim 1, characterized in that: A controller (19) is provided on the side wall of the pulping cylinder (2).
Citation Information
Patent Citations
Pulper with cleaning system
CN218561929U