Coal gangue recycling treatment device

Abstract

The utility model relates to a coal gangue recycling treatment device, and belongs to the technical field of mixing and stirring equipment. Feeding devices are fixedly arranged at the four corners of the upper portion of the stirring barrel, a left net rack with side hooks is movably hung below the feeding devices and above the stirring barrel, a right net rack is movably arranged on one side of the left net rack through a positioning hinge, and a lifting handle is fixedly arranged on the right net rack; the lower part of the side hook is movably contacted with an inductive switch; the inductive switch is fixed on the outer side surface of the mixing drum; coal gangue powder fed from the feeding device is filtered by the left net rack and the right net rack and then falls into the stirring barrel, the motor with the speed reducer drives the main shaft and the spiral blade to conduct mixing and stirring, and the right end of the bottom of the stirring barrel is provided with the discharging port and the discharging device so that the flow can be controlled. Four groups of moving wheels are fixedly arranged at the bottom of the support frame, so that the device is convenient to transport and move; the control switch is connected with the motor, the gear motor and the inductive switch through power lines, unified control is achieved, and operation is safe.

Description

Technical Field

[0001] This utility model relates to a coal gangue recycling and processing device, belonging to the technical field of mixing and stirring equipment. Background Technology

[0002] Coal gangue is a solid waste discharged during coal mining and washing. It is a dark gray rock with low carbon content and harder than coal, which is associated with coal seams during coal formation. It includes gangue from tunneling, gangue extracted from the roof, floor, and interlayers during mining, and washed gangue from coal washing. Coal-associated waste rock is a type of mining solid waste discharged during tunneling, mining, and coal washing. It includes washed gangue from coal washing plants, hand-sorted gangue from coal production, coal and rock discharged from semi-coal roadways and rock roadways, and a mixture of white gangue and other non-coal-series materials piled together with coal gangue. Coal gangue is a mixture of carbonaceous, argillaceous, and sandy shale with a low calorific value. It contains 20-30% carbon and some contain humic acid. Coal gangue is mainly used to produce lightweight aggregates for gangue cement and concrete, refractory bricks and other building materials. In addition, it can be used to recycle coal, co-fire coal and gangue for power generation, produce chemical products such as crystalline aluminum chloride and water glass, extract precious and rare metals, and also be used as fertilizer.

[0003] Coal gangue can be used to manufacture building materials. With a total content of over 80% silica, ferric oxide, and aluminum oxide, it is a natural clayey raw material that can be used to produce various special-purpose cements for construction, such as ordinary silicate cement, special cement, and clinker cement, reducing the need for arable land excavation. In brick-making, the combustible material of coal gangue itself can be used, saving coal. Coal gangue that has spontaneously combusted or been artificially burned possesses a certain degree of activity and can be used as an active admixture in cement production, producing ordinary silicate cement, pozzolanic cement, and low-clinker cement. It can also be directly mixed with lime and gypsum in appropriate proportions to produce clinker-free cement, which can be used as a binder. It can be used as aggregate in the production of concrete blocks or hollow concrete blocks, using fluidized bed slag or gravel and fluidized bed slag as coarse and fine aggregates. Countries like the UK and Belgium have factories that use coal gangue to replace siliceous raw materials in cement production. In addition, coal gangue can also be used to produce low-calorific-value coal gas, manufacture ceramics, make soil conditioners, or for paving roads, underground filling, and surface filling for land reclamation. Grass and trees can also be planted on the gangue hills after spontaneous combustion to beautify the environment.

[0004] Chinese invention patent disclosure entitled "Spiral Mixer", application publication number CN109663526A, describes its structure as follows: It includes a frame 1, a material cylinder 2 mounted on the frame, a feeding channel 3 at the upper end of the material cylinder 2, a hopper 30 at the upper end of the feeding channel, and a discharge channel 4 at the lower end of the material cylinder 2. The material cylinder has a U-shaped cross-section, and a gate 5 is provided at the discharge channel. Two parallel spiral rods 31 are located in the feeding channel 3, connected by gears. A first motor 32 connected to the spiral rods is located outside the feeding channel 4. The two spiral rods rotate synchronously in opposite directions under the drive of the first motor. When powdered material is poured into the hopper, the material flows out from between the two spiral rods... The material enters the cylinder through the gap, and the clumped material is broken up by the screw. The cylinder 2 has coaxial support shafts 6 on opposite sides, and connecting discs 7 on the support shafts 6. A stirring shaft 8 is located between the two connecting discs 7. The stirring shaft 8 has several stirring blades 9, which are spiral ribbons. The two ends of the stirring blades are fixedly connected to the stirring shaft through connecting rods 10. The distances from the two ends of the stirring blades to the stirring shaft are different, so that the material at different diameter positions can be stirred and mixed when the stirring shaft rotates. The side of the cylinder 2 has a second motor 11 and a reducer 12. The input shaft of the reducer is connected to the second motor through a pulley 13 and a belt 14. The output shaft of the reducer 12 is coaxially connected to one of the support shafts.

[0005] The disadvantages of this patent are that the bottom of the frame 1 is not designed with casters, making it inconvenient to move the machine; the discharge channel 4 is open, making it impossible to control the flow rate during discharge; and the feed channel 3 is not designed with a filter device, which can easily lead to large stones being mixed in and damaging the mixer. In view of the above technical problems, further technical improvements are needed to facilitate the mixing and processing of coal gangue powder. This is a technical problem that urgently needs to be solved. Utility Model Content

[0006] To address the problems existing in the prior art, the purpose of this utility model is to provide a coal gangue recycling and processing device. Feeding devices are fixedly installed at the four corners above the mixing drum. A left mesh frame with side hooks is movably suspended above the mixing drum below the feeding devices. A right mesh frame is movably installed on one side of the left mesh frame via a positioning hinge, filtering out large stones from the powder. A handle is fixedly installed on the right mesh frame for easy emptying. A sensor switch is movably contacted below the side hooks and fixed to the outer side of the mixing drum. The sensor switch serves as a reminder when the left and right mesh frames are installed. The coal gangue powder fed from the feeding devices falls into the mixing drum after being filtered by the left and right mesh frames. A motor with a reducer drives the main shaft and spiral blades for mixing. A discharge port and unloading device are located at the bottom right end of the mixing drum to control the flow rate. Four sets of casters are fixedly installed at the bottom of the support frame for easy transport and relocation of the device. A control switch is connected to the motor, reducer motor, and sensor switch via a power line to transmit power, ensuring unified control and safe operation.

[0007] To achieve the above objectives, this utility model provides the following technical solution.

[0008] A coal gangue recycling and processing device, characterized in that: it includes a support frame 10, above which is a mixing drum 5 with a bottom positioning 9. A left bearing seat 21 and a right bearing seat 20 are fixedly located at the center of the left and right sides of the mixing drum 5. A main shaft 18 is movably installed inside the two. A spiral blade 19 is fixedly installed on a section of the main shaft 18 that passes through the inside of the mixing drum 5. The left end of the main shaft 18 passes through the left bearing seat 21 and is connected to the main shaft of a motor 1 with a reducer 2 via a coupling 17. A feeding device 22 is fixedly installed at the four corners above the mixing drum 5. A left mesh frame 6 with a side hook 4 is movably suspended below the feeding device 22 and above the mixing drum 5. A right mesh frame 8 is movably installed on one side of the left mesh frame 6 via a positioning hinge 7. An inductive switch 3 is movably contacted below the side hook 4 and is fixed to the outer side of the mixing drum 5. A discharge port 15 and a discharge device 16 are provided at the bottom right end of the mixing drum 5.

[0009] The electric motor 1 and the reducer 2 are fixed above the support frame 10 by the lower base plate 13.

[0010] A control switch 12 is fixedly provided on one side above the bottom plate 13.

[0011] A handle is fixedly provided on the right grid frame 8.

[0012] The bottom of the support frame 10 is fixedly provided with four sets of casters 11.

[0013] The unloading device 16 includes a handwheel 161, a positioning nut 162, a fixed housing 163, a baffle plate 164, a slide block 165, and a lead screw 166. The fixed housing 163 is equipped with a positioning nut 162 and a slide block 165. The handwheel 161 drives the lead screw 166 to pass through the nut 162 and connect with the slide block 165. The slide block 165 can slide freely within the fixed housing 163. A baffle plate 164 is fixed above the slide block 165. The right end of the baffle plate 164 extends to the right through the right side of the fixed housing 163 and cooperates with the groove opened in the discharge port 15.

[0014] The feeding device 22, support 221, geared motor 222, feeding hopper 223, screw conveyor 224, and side support rod 225 are described. The screw conveyor 224 with geared motor 222 is fixedly installed at the center of the upper part of the support 221. The feeding hopper 223 is provided above the screw conveyor 224. The feeding hopper 223 is fixed to the top of the support 221 by the side support rods 225 on the left and right sides. The lower right end of the screw conveyor 224 has a discharge port.

[0015] The control switch 12 is connected to the motor 1, the geared motor 222, and the induction switch 3 via a power line to transmit power.

[0016] The beneficial effects of this utility model are as follows:

[0017] 1. A feeding device 22 is fixedly installed at the four corners of the upper part of the mixing drum 5. A left mesh frame 6 with a side hook 4 is movably suspended below the feeding device 22 and above the mixing drum 5. A right mesh frame 8 is movably installed on one side of the left mesh frame 6 through a positioning hinge 7 to filter large stones in the powder. A handle is fixed on the right mesh frame 8 for easy pouring. A sensor switch 3 is movably contacted below the side hook 4. The sensor switch 3 is fixed on the outer side of the mixing drum 5. The sensor switch 3 is used to remind when the left mesh frame 6 and the right mesh frame 8 are installed. The coal gangue powder material fed into the feeding device 22 falls into the interior of the mixing drum 5 after being filtered by the left mesh frame 6 and the right mesh frame 8. The motor 1 with a reducer 2 drives the main shaft 18 and the spiral blades 19 to mix and stir. A discharge port 15 and a discharge device 16 are provided at the bottom right end of the mixing drum 5 to control the flow rate.

[0018] 2. The bottom of the support frame 10 is fixed with four sets of casters 11 to facilitate the transportation and relocation of the device.

[0019] 3. Control switch 12 is connected to motor 1, geared motor 222 and induction switch 3 via power line to transmit power; unified control ensures safe operation. Attached Figure Description

[0020] Figure 1 This is a front view of the present invention.

[0021] Figure 2 The three-dimensional representation of this utility model Figure 1 .

[0022] Figure 3 The three-dimensional representation of this utility model Figure 2 .

[0023] Figure 4 for Figure 1 Local decomposition Figure 1 .

[0024] Figure 5 for Figure 1 Local decomposition Figure 2 .

[0025] Figure 6 for Figure 1 Front view of the unloading device 16.

[0026] Figure 7 for Figure 6 Sectional view of AA.

[0027] Figure 8 for Figure 6 A three-dimensional image.

[0028] Figure 9 for Figure 1 A perspective view of the feeding device 22.

[0029] In the diagram: 1. Motor; 2. Reducer; 3. Inductive switch; 4. Side hook; 5. Mixing drum; 6. Left mesh frame; 7. Positioning hinge; 8. Right mesh frame; 9. Bottom positioning; 10. Support frame; 11. Moving wheel; 12. Control switch; 13. Lower base plate; 14. Discharge valve; 15. Discharge port; 16. Discharge device; 161. Handwheel; 162. Positioning nut; 163. Fixed housing; 164. Baffle plate; 165. Slide seat; 166. Lead screw; 17. Coupling; 18. Main shaft; 19. Spiral blade; 20. Right bearing seat; 21. Left bearing seat; 22. Feeding device; 221. Support; 222. Gear motor; 223. Feed hopper; 224. Spiral conveyor; 225. Side support rod. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] As attached Figure 1-9As shown, a coal gangue recycling and processing device includes a support frame 10. A mixing drum 5 with a bottom positioning 9 is mounted above the support frame 10. A left bearing seat 21 and a right bearing seat 20 are fixedly mounted at the center of the left and right sides of the mixing drum 5. A main shaft 18 is movably mounted inside both. A spiral blade 19 is fixedly mounted on a section of the main shaft 18 that passes through the interior of the mixing drum 5. The left end of the main shaft 18 passes through the left bearing seat 21 and is connected to the main shaft of a motor 1 with a reducer 2 via a coupling 17. A feeding device 22 is fixedly mounted at the four corners above the mixing drum 5. A left mesh frame 6 with a side hook 4 is movably suspended above the mixing drum 5 below the feeding device 22. A right mesh frame 8 is movably mounted on one side of the left mesh frame 6 via a positioning hinge 7. A handle is fixedly mounted on the right mesh frame 8. A sensor switch 3 is movably contacted below the side hook 4 and is fixed to the outer side of the mixing drum 5. A discharge port 15 and a discharge device 16 are located at the bottom right end of the mixing drum 5.

[0032] The motor 1 and reducer 2 are fixed above the support frame 10 via the lower base plate 13. A control switch 12 is fixed on one side of the upper part of the lower base plate 13, and four sets of moving wheels 11 are fixed on the bottom of the support frame 10.

[0033] The unloading device 16 includes a handwheel 161, a positioning nut 162, a fixed housing 163, a baffle plate 164, a slide block 165, and a lead screw 166. The fixed housing 163 is equipped with a positioning nut 162 and a slide block 165. The handwheel 161 drives the lead screw 166 to pass through the nut 162 and connect with the slide block 165. The slide block 165 can slide freely within the fixed housing 163. A baffle plate 164 is fixed above the slide block 165. The right end of the baffle plate 164 extends to the right through the right side of the fixed housing 163 and cooperates with the groove opened in the discharge port 15.

[0034] The feeding device 22, support 221, geared motor 222, feeding hopper 223, screw conveyor 224, and side support rod 225 are described. The screw conveyor 224 with geared motor 222 is fixedly installed at the center of the upper part of the support 221. The feeding hopper 223 is provided above the screw conveyor 224. The feeding hopper 223 is fixed to the top of the support 221 by the side support rods 225 on the left and right sides. The lower right end of the screw conveyor 224 has a discharge port.

[0035] The control switch 12 is connected to the motor 1, the geared motor 222, and the induction switch 3 via a power line to transmit power.

[0036] The working principle of this coal gangue recycling and processing device:

[0037] Feeding devices 22 are fixedly installed at the four corners of the upper part of the mixing drum 5. Below the feeding devices 22 and above the mixing drum 5, a left mesh frame 6 with side hooks 4 is movably suspended. A right mesh frame 8 is movably installed on one side of the left mesh frame 6 via a positioning hinge 7 to filter large stones in the powder. A handle is fixed on the right mesh frame 8 for easy pouring. A sensor switch 3 is movably contacted below the side hooks 4. The sensor switch 3 is fixed on the outer side of the mixing drum 5 and is used to remind when the left mesh frame 6 and the right mesh frame 8 are installed. The coal gangue powder material fed into the feeding device 22 falls into the interior of the mixing drum 5 after being filtered by the left mesh frame 6 and the right mesh frame 8. The motor 1 with a reducer 2 drives the main shaft 18 and the spiral blades 19 to mix and stir. A discharge port 15 and a discharge device 16 are provided at the bottom right end of the mixing drum 5 to control the flow rate.

[0038] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A coal gangue recycling and processing device, characterized in that: The utility model provides a kind of stirring device, including support frame (10), the upper of support frame (10) is equipped with stirring cylinder (5) with bottom positioning (9), the left and right side center position of stirring cylinder (5) is fixedly provided with left bearing seat (21) and right bearing seat (20), the inside of both is movably provided with main shaft (18), a section of main shaft (18) passes through the inside of stirring cylinder (5) and is fixedly provided with helical blade (19), the left end of main shaft (18) passes through left bearing seat (21) and is connected with the main shaft of motor (1) with speed reducer (2) by coupling (17);The upper of stirring cylinder (5) is fixedly provided with feeding device (22) at four corner positions, the upper of stirring cylinder (5) below feeding device (22) is movably hung left net frame (6) with side hook (4), the side of left net frame (6) is movably provided with right net frame (8) by positioning hinge (7), inductive switch (3) is movably contacted below side hook (4), and inductive switch (3) is fixed on the outside of stirring cylinder (5);The bottom right end of stirring cylinder (5) is equipped with drop port (15) and discharging device (16).

2. The coal gangue recycling treatment device according to claim 1, characterized in that: The motor (1) and speed reducer (2) are fixed on the upper of support frame (10) by lower bottom plate (13).

3. The coal gangue recycling treatment device according to claim 2, characterized in that: The upper side of lower bottom plate (13) is fixedly provided with control switch (12).

4. The coal gangue recycling treatment device according to claim 1, characterized in that: A handle is fixedly provided on the right net frame (8).

5. The coal gangue recycling treatment device according to claim 2, characterized in that: Four groups of moving wheels (11) are fixedly provided on the bottom of support frame (10).

6. The coal gangue recycling treatment device according to claim 1, characterized in that: The fixed housing (163) is fixedly provided with positioning nut (162) and sliding seat (165) in it, the hand wheel (161) drives the screw rod (166) to be connected with the sliding seat (165) by passing through the nut (162), the sliding seat (165) can freely slide in the fixed housing (163), the upper of sliding seat (165) is fixedly provided with material baffle (164), and the right end of material baffle (164) extends to the right through the right side of fixed housing (163) and is matched with the chute opened in drop port (15).

7. The coal gangue recycling treatment device according to claim 3, characterized in that: The upper center position of support frame (221) is fixedly provided with screw feeder (224) with speed reducer motor (222), the upper of screw feeder (224) is equipped with feeding hopper (223), the feeding hopper (223) is fixed on the top of support frame (221) by left and right side support rods (225), and the lower right end of screw feeder (224) is equipped with drop port.

8. The coal gangue recycling treatment device according to claim 7, characterized in that: The control switch (12) is connected with motor (1) and speed reducer motor (222) by power line to transmit power.

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