Railway sleeper lifting structure

By designing a railway sleeper lifting structure including a leveling mechanism and a hydraulic cylinder, the problem of inconsistent heights of the left and right ends of the sleeper in the existing device is solved, and uniform lifting of the sleeper is achieved, preventing skew and improving working efficiency.

CN222685148UActive Publication Date: 2025-03-28GUANGXI KUNHAN CONSTRUCTION ENGINEERING CO LTD

Patent Information

Application Number
CN202420816249.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-28
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing railway sleeper lifting device lacks the leveling function, which leads to inconsistent heights of the left and right ends of the sleeper being lifted, which may lead to skewed sleeper and affects use.

Method used

A railway sleeper lifting structure including a leveling mechanism, a hydraulic cylinder, a hoisting plate, a connecting block, an adapter sleeve, a limiting mechanism, a leveling instrument, a hydraulic cylinder controller and a conductor are designed. Through the coordination of the leveling mechanism and the hydraulic cylinder, the heights of the hydraulic cylinder and the lifting plate can be adjusted to ensure that the heights of the left and right ends of the sleeper are lifted the same.

Benefits of technology

The height of the left and right ends of the sleepers is consistent, preventing the slid from skewing, and improving the efficiency and accuracy of the lifting of the railway sleepers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of railway maintenance, and discloses a railroad sleeper lifting structure which comprises two leveling mechanisms, hydraulic cylinders, a jacking plate, a connecting block, a reducing sleeve, a limiting mechanism, a gradienter, a hydraulic cylinder controller and a wire. A jacking plate is fixed to the upper end of each hydraulic cylinder, a connecting block is fixed to one jacking plate, a reducing sleeve used for inserting the connecting block is fixed to the other jacking plate, a limiting mechanism used for fixing the connecting block is installed on the reducing sleeve, and a gradienter is installed on the reducing sleeve; the two hydraulic cylinders are electrically connected with the hydraulic cylinder controller through wires. Leveling is convenient, the left end and the right end of the sleeper are jacked synchronously, it is conveniently guaranteed that the jacked heights of the left end and the right end of the sleeper are the same, and the sleeper is prevented from inclining.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway maintenance, in particular to a railway sleeper lifting structure. Background Art

[0002] Sleepers, also known as sleepers, are also a type of railway accessories. The sleepers not only support the rails, but also keep the rails in place and transfer the huge pressure from the rails to the ballast.

[0003] Rails and sleepers are prone to sinking under the long-term rolling of trains, so the sleepers need to be lifted and maintained.

[0004] Chinese patent CN213804662U discloses a track structure lifting device, including a sleeve, a jack is arranged inside the sleeve, a pressure rod is movably connected to the side of the jack, a movable column is arranged on the top of the jack, and the movable column is inserted into the sleeve, a groove is provided at the bottom of the movable column, and the top of the jack is located in the groove, and a feed trough is provided on the top of the movable column in the vertical direction. The utility model has a feed trough, a stick-like object such as a crowbar is inserted into the pry hole, and the crowbar is pushed in the horizontal direction, so that the jack is extended under the action of the movable column to lift the movable column, and then the sleeper is lifted through the second annular baffle, and then a polymer is injected into the feed trough, and the injected polymer passes through the discharge hole outside the sleeve to the gap between the sleeper and the ballast, so that the gap generated when the track is lifted can be filled more conveniently while the track is lifted, thereby improving work efficiency.

[0005] The above patent lacks a leveling function when in use. Since the roadbed under the sleeper is mostly paved with stones, its flatness is poor. The above patent lifts the left and right ends of the sleeper by two jacks. If it is not level, it will cause differences in the heights of the left and right ends of the sleeper. In addition, since the jacks are mostly manually operated, people cannot ensure that the two jacks lift the left and right ends of the sleeper to the same height, which may cause one end of the sleeper to be higher than the other, affecting use. Therefore, in view of the above situation, it is urgent to develop a railway sleeper lifting structure that is easy to level and can simultaneously lift the left and right ends of the sleeper to ensure that the left and right ends of the sleeper are lifted to the same height and prevent the sleeper from tilting, so as to overcome the shortcomings in current practical applications and meet current needs. Utility Model Content

[0006] The utility model aims to provide a railway sleeper lifting structure, which is convenient for leveling and can synchronously lift the left and right ends of the sleeper to ensure that the left and right ends of the sleeper are lifted to the same height and prevent the sleeper from tilting.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A railway sleeper lifting structure comprises a leveling mechanism, a hydraulic cylinder, a lifting plate, a connecting block, an adapter sleeve, a limiting mechanism, a spirit level, a hydraulic cylinder controller and a wire. There are two leveling mechanisms, a hydraulic cylinder is fixed to the top of each leveling mechanism, a lifting plate is fixed to the upper end of each hydraulic cylinder, a connecting block is fixed to one lifting plate, an adapter sleeve for inserting the connecting block is fixed to the other lifting plate, a limiting mechanism for fixing the connecting block is installed on the adapter sleeve, a spirit level is installed on the adapter sleeve, and the two hydraulic cylinders are electrically connected to the hydraulic cylinder controller through wires.

[0009] Preferably: the leveling mechanism comprises: a base, a threaded sleeve, a threaded rod, a mounting seat, a toggle rod and a limit rod, the base is rotatably connected with a threaded sleeve, a threaded rod passing through the threaded sleeve is installed in the threaded sleeve, the top of the threaded rod is fixed to the mounting seat, the hydraulic cylinder is fixed to the mounting seat, a limit rod passing through the base is fixed to the bottom of the threaded rod, and a plurality of toggle rods are fixed to the outside of the threaded sleeve.

[0010] Preferably, the limiting rod is slidably connected to the base, and the base is provided with a limiting sliding groove for the limiting rod to move up and down.

[0011] Preferably, the limiting rod is slidably connected to the base, and the base is provided with a limiting sliding groove for the limiting rod to move up and down.

[0012] Preferably: the limiting mechanism comprises: a push-pull plate, a limiting pin and a spring, a plurality of limiting pins penetrating the adapter sleeve are installed on the push-pull plate, the limiting pins are slidably connected to the adapter sleeve, a spring is installed on the outer side of each limiting pin, one end of the spring is fixed to the adapter sleeve, and the other end of the spring is fixed to the push-pull plate.

[0013] The beneficial effect of the utility model is that when the railway sleeper lifting structure is used, a placement groove is first cleared on the roadbed below the left and right ends of the sleeper, and the connecting block and the adapter sleeve are separated, so that the two lifting plates are in a separated state, and then a leveling mechanism, a hydraulic cylinder and a lifting plate are placed under the left end of the sleeper, and then another leveling mechanism, a hydraulic cylinder and a lifting plate are placed under the right end of the sleeper, and at the same time, the connecting block is inserted into the adapter sleeve, and then the connecting block and the adapter sleeve are fixed together by the limiting mechanism, so that the two lifting plates are fixed together, and then the level meter is observed to see whether If it is not level, the threaded sleeve is driven to rotate by the toggle rod, and the threaded rod and the mounting seat are driven to move up and down by the rotation of the threaded sleeve, and the hydraulic cylinder is driven to move up and down by the mounting seat, so as to adjust the height of the hydraulic cylinder and the lifting plate. After the adjustment, the two hydraulic cylinders are controlled to move simultaneously by the hydraulic cylinder controller, and the two lifting plates are driven by the two hydraulic cylinders to lift the left and right ends of the sleeper at the same time, so that the left and right ends of the sleeper are lifted to the same height, and the sleeper is prevented from being skewed. After the sleeper is lifted, the roadbed material is filled under the sleeper to support it. In summary, the utility model is convenient for leveling, and the left and right ends of the sleeper are lifted synchronously, so as to ensure that the left and right ends of the sleeper are lifted to the same height, and the sleeper is prevented from being skewed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 .

[0015] Figure 2 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .

[0016] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 3 .

[0017] Figure 4 It is a schematic diagram of the use state of the utility model.

[0018] Figure 5 It is a partial structural schematic diagram of the utility model.

[0019] Legend:

[0020] 1. Leveling mechanism; 101. Base; 1011. Limiting slide; 102. Threaded sleeve; 103. Threaded rod; 104. Mounting seat; 105. Toggle rod; 106. Limiting rod; 2. Hydraulic cylinder; 3. Lifting plate; 4. Connecting block; 401. Pin hole; 5. Adapter sleeve; 6. Limiting mechanism; 601. Push-pull plate; 602. Limiting pin; 603. Spring; 7. Level; 8. Hydraulic cylinder controller; 9. Wire; 10. Sleeper. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Specific examples are given below.

[0023] See also Figure 1 to Figure 5 In the embodiment of the utility model, a railway sleeper lifting structure includes a leveling mechanism 1, a hydraulic cylinder 2, a lifting plate 3, a connecting block 4, an adapter sleeve 5, a limiting mechanism 6, a spirit level 7, a hydraulic cylinder controller 8, a wire 9 and a sleeper 10. The number of the leveling mechanisms 1 is two, and a hydraulic cylinder 2 is fixed on the top of each leveling mechanism 1. A lifting plate 3 is fixed on the upper end of each hydraulic cylinder 2. A connecting block 4 is fixed on one lifting plate 3, and an adapter sleeve 5 for inserting the connecting block 4 is fixed on the other lifting plate 3. A limiting mechanism 6 for fixing the connecting block 4 is installed on the adapter sleeve 5, and a spirit level 7 is installed on the adapter sleeve 5. The two hydraulic cylinders 2 are electrically connected to the hydraulic cylinder controller 8 through the wire 9. The tops of the two lifting plates 3 support the sleepers 10. When in use, first clear a placement groove on the roadbed below the left and right ends of the sleepers 10. And separate the connecting block 4 and the adapter sleeve 5, so that the two lifting plates 3 are in a separated state, then, place a leveling mechanism 1, hydraulic cylinder 2 and lifting plate 3 under the left end of the sleeper 10, and then place another leveling mechanism 1, hydraulic cylinder 2 and lifting plate 3 under the right end of the sleeper 10, at the same time, insert the connecting block 4 into the adapter sleeve 5, and then fix the connecting block 4 and the adapter sleeve 5 together by the limiting mechanism 6, and then observe whether the spirit level 7 is horizontal. If it is not horizontal, adjust the height of the hydraulic cylinder 2 and the lifting plate 3 through the leveling mechanism 1. After adjustment, control the two hydraulic cylinders 2 to move simultaneously through the hydraulic cylinder controller 8, and drive the two lifting plates 3 to lift the left and right ends of the sleeper 10 at the same time through the two hydraulic cylinders 2, so that the left and right ends of the sleeper 10 are lifted to the same height, thereby preventing the sleeper 10 from being skewed.

[0024] The leveling mechanism 1 includes: a base 101, a threaded sleeve 102, a threaded rod 103, a mounting seat 104, a toggle rod 105 and a limit rod 106. The threaded sleeve 102 is rotatably connected to the base 101, and a threaded rod 103 is installed in the threaded sleeve 102 to penetrate the threaded sleeve. The top of the threaded rod 103 is fixed to the mounting seat 104, and the hydraulic cylinder 2 is fixed to the mounting seat 104. The bottom of the threaded rod 103 is fixed with a limit rod 106 that penetrates the base 101, and the limit rod 106 slides with the base 101. The base 101 is provided with a limiting groove 1011 for the limiting rod 106 to move up and down. The limiting rod 106 limits the movement of the threaded rod 103 so that it cannot rotate but can only move in a straight line. A plurality of toggle rods 105 are fixed to the outside of the threaded sleeve 102. When in use, the threaded sleeve 102 is driven to rotate by the toggle rod 105, and the threaded sleeve 102 is rotated to drive the threaded rod 103 and the mounting seat 104 to move up and down, and the mounting seat 104 drives the hydraulic cylinder 2 to move up and down.

[0025] The limiting mechanism 6 includes: a push-pull plate 601, a limiting pin 602 and a spring 603. The push-pull plate 601 is provided with a plurality of limiting pins 602 that penetrate the adapter sleeve 5. The limiting pins 602 are slidably connected with the adapter sleeve 5. A spring 603 is installed on the outer side of each limiting pin 602. One end of the spring 603 is fixed to the adapter sleeve 5, and the other end of the spring 603 is fixed to the push-pull plate 601. A plurality of pins for the limiting pins 602 to pass through are provided on the connecting block 4. Hole 401, when not subject to external force, the limit pin 602 passes through the adapter sleeve 5. When in use, first pull the limit pin 602 out of the adapter sleeve 5 through the push-pull plate 601, at this time the spring 603 is stretched, and then the connecting block 4 is inserted into the adapter sleeve 5, and then the push-pull plate 601 is released, and the elastic force of the spring 603 drives the limit pin 602 to pass through the connecting block 4 and the adapter sleeve 5, and then fix the connecting block 4 and the adapter sleeve 5 together, thereby fixing the two lifting plates 3 together.

[0026] Working principle: When the railway sleeper lifting structure is used, first clear a placement groove on the roadbed below the left and right ends of the sleeper 10, and separate the connecting block 4 and the adapter sleeve 5, so that the two lifting plates 3 are in a separated state, and then place a leveling mechanism 1, a hydraulic cylinder 2 and a lifting plate 3 under the left end of the sleeper 10, and then place another leveling mechanism 1, a hydraulic cylinder 2 and a lifting plate 3 under the right end of the sleeper 10. At the same time, insert the connecting block 4 into the adapter sleeve 5, and then use the limiting mechanism 6 to fix the connecting block 4 and the adapter sleeve 5 together, so as to fix the two lifting plates 3 together, and then observe whether the spirit level 7 is level. If it is not level, The threaded sleeve 102 is driven to rotate by the toggle rod 105, and the threaded sleeve 102 is rotated to drive the threaded rod 103 and the mounting seat 104 to move up and down, and the mounting seat 104 drives the hydraulic cylinder 2 to move up and down, so as to adjust the height of the hydraulic cylinder 2 and the jacking plate 3. After the adjustment, the two hydraulic cylinders 2 are controlled to move simultaneously by the hydraulic cylinder controller 8, and the two jacking plates 3 are driven by the two hydraulic cylinders 2 to jack up the left and right ends of the sleeper 10 at the same time, so that the left and right ends of the sleeper 10 are lifted to the same height, thereby preventing the sleeper 10 from being skewed. After the sleeper 10 is lifted, the roadbed material is filled under the sleeper 10 to support it.

[0027] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.

Claims

1. A railway sleeper lifting structure, characterized in that: The invention comprises a leveling mechanism (1), a hydraulic cylinder (2), a lifting plate (3), a connecting block (4), an adapter sleeve (5), a limiting mechanism (6), a spirit level (7), a hydraulic cylinder controller (8) and a wire (9). The number of the leveling mechanisms (1) is two. A hydraulic cylinder (2) is fixed on the top of each leveling mechanism (1). A lifting plate (3) is fixed on the upper end of each hydraulic cylinder (2). A connecting block (4) is fixed on one of the lifting plates (3). An adapter sleeve (5) for inserting the connecting block (4) is fixed on the other lifting plate (3). A limiting mechanism (6) for fixing the connecting block (4) is installed on the adapter sleeve (5). A spirit level (7) is installed on the adapter sleeve (5). Both the two hydraulic cylinders (2) are electrically connected to the hydraulic cylinder controller (8) via the wire (9).

2. The railway sleeper lifting structure according to claim 1, characterized in that: The leveling mechanism (1) comprises: a base (101), a threaded sleeve (102), a threaded rod (103), a mounting seat (104), a toggle rod (105) and a limit rod (106); the base (101) is rotatably connected with the threaded sleeve (102); the threaded sleeve (102) is installed with a threaded rod (103) passing through the threaded sleeve; the top of the threaded rod (103) is fixed to the mounting seat (104); the bottom of the threaded rod (103) is fixed with a limit rod (106) passing through the base (101); and a plurality of toggle rods (105) are fixed to the outside of the threaded sleeve (102).

3. The railway sleeper lifting structure according to claim 2, characterized in that: The limiting rod (106) is slidably connected to the base (101), and the base (101) is provided with a limiting sliding groove (1011) for the limiting rod (106) to move up and down.

4. The railway sleeper lifting structure according to claim 1, characterized in that: The limiting mechanism (6) comprises: a push-pull plate (601), a limiting pin (602) and a spring (603); a plurality of limiting pins (602) penetrating the adapter sleeve (5) are installed on the push-pull plate (601); the limiting pins (602) are slidably connected to the adapter sleeve (5); a spring (603) is installed on the outer side of each limiting pin (602); one end of the spring (603) is fixed to the adapter sleeve (5), and the other end of the spring (603) is fixed to the push-pull plate (601).

5. The railway sleeper lifting structure according to claim 4, characterized in that: The connection block (4) is provided with a plurality of pin holes (401) for limiting pins (602) to pass through.

Citation Information

Patent Citations

  • Rail structure lifting device

    CN213804662U

Cited By

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    CN121138958A