High-strength gear sleeve with high wear resistance

By designing a high wear-resistant and high-strength tooth sleeve including reinforcement blocks, semicircles, buffer springs and dampers, the problem of short service life of the excavator bucket teeth is solved, extending the service life and improving installation firmness.

CN222685593UActive Publication Date: 2025-03-28XIANGCHENG SHUANGYU MINING MACHINERY CO LTD
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Patent Information

Application Number
CN202420817434.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-03-28
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

The excavator bucket teeth fail after only 3 days of use under normal working conditions. The single bucket teeth have a low service life, resulting in poor economic and use efficiency.

Method used

A high-strength tooth sleeve with high wear resistance is designed, including the bucket tooth body and the tooth sleeve. The tooth sleeve is fixedly connected to the outer wall of the bucket tooth body. A reinforcement block is connected to the front surface, a semicircular block on the upper surface, and a buffer spring and a damper on the inner wall are used to enhance compressive resistance and wear resistance and prevent direct contact damage.

Benefits of technology

The tooth sleeve instead of the bucket teeth body contacts hard stones, reduces body wear, extends the service life of the bucket teeth, improves installation firmness, and prevents damage caused by direct contact with the front inner wall of the tooth sleeve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength gear sleeve with high wear resistance, and relates to the technical field of gear sleeves. The high-strength gear sleeve with the high abrasion resistance comprises a bucket tooth body and a gear sleeve body, the outer wall of the bucket tooth body is fixedly sleeved with the gear sleeve body, a reinforcing block is fixedly connected to the front surface of the gear sleeve body, four semicircular blocks are fixedly connected to the upper surface of the gear sleeve body, the four semicircular blocks and the reinforcing block are all made of high manganese steel, and four buffer springs are fixedly connected to the inner wall of the gear sleeve body. The tooth sleeve is arranged to replace the bucket tooth body to make contact with hard stones, so that abrasion of the body is reduced, the service life of the bucket tooth body is prolonged, the reinforcing block is arranged and made of high manganese steel, the reinforcing block can make contact with a hard soil layer or the hard stones firstly, the hard soil layer or the hard stones are crushed, and therefore the service life of the bucket tooth body is prolonged. The front end of the gear sleeve is prevented from being broken when encountering hard stones, and four semicircular blocks are arranged through the abrasion resistance of the gear sleeve, so that the pressure resistance of the upper surface of the gear sleeve and the abrasion resistance of the upper surface of the gear sleeve are improved through the four semicircular blocks.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear sleeves, in particular to a high-strength gear sleeve with high wear resistance. Background Art

[0002] The most common mining machinery is the excavator.

[0003] Excavator bucket teeth are important consumable parts on excavators. Bucket teeth fail after only 3 days (about 36 hours) of use under normal working conditions. This does not meet the requirements from both economic and usage perspectives. Such bucket teeth are generally integrally formed, made of a single material, and applicable to a single environment. Therefore, they are very limited. When changing to different sites for operation, bucket teeth that match the work area need to be replaced, which will reduce work efficiency, and the service life of a single bucket tooth is also short. Therefore, a high-strength tooth sleeve with high wear resistance is needed to protect the bucket teeth. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide a high-strength tooth sleeve with high wear resistance, which can solve the problem that the bucket teeth fail after only 3 days (about 36 hours) of use under normal working conditions and the service life of a single bucket tooth is also relatively low.

[0006] (II) Technical solution

[0007] To achieve the above purpose, the utility model provides the following technical solutions: a high-strength tooth sleeve with high wear resistance, including a bucket tooth body and a tooth sleeve, the tooth sleeve is fixedly sleeved on the outer wall of the bucket tooth body, and a reinforcement block is fixedly connected to the front surface of the tooth sleeve.

[0008] Among them, four semicircular blocks are fixedly connected to the upper surface of the gear sleeve, and the materials of the four semicircular blocks and the reinforcement block are all high manganese steel. Four buffer springs are fixedly connected to the inner wall of the gear sleeve, and dampers are arranged inside the four buffer springs;

[0009] Among them, the reinforcing block will first contact the hard soil layer or hard stone to crush the hard soil layer or hard stone, preventing the front end of the tooth sleeve from encountering the hard stone and causing crushing.

[0010] Preferably, the rear surfaces of the four buffer springs and the damper are fixedly connected with a buffer plate, the rear surface of the buffer plate contacts the front end of the bucket tooth body, and the rear surface of the tooth sleeve is fixedly connected with two fixing plates.

[0011] Among them, four buffer springs and buffer plates can prevent the bucket teeth from directly contacting the front inner wall of the tooth sleeve during use, causing damage to the front end of the bucket teeth and the front inner wall of the tooth sleeve.

[0012] Preferably, a first fixing slot hole is opened on the left side of the two fixing plates, and the two first fixing slot holes respectively penetrate the right side of the two fixing plates. The left and right sides of the bucket tooth body are welded with connecting plates, and the opposite surfaces of the two connecting plates are opened with T-shaped slide grooves.

[0013] Preferably, the inner walls of the two T-shaped slide grooves are slidably connected with T-shaped sliders, and the opposite ends of the two T-shaped sliders are fixedly connected to the inner wall of the gear sleeve.

[0014] Among them, the two T-shaped sliding blocks and the two T-shaped sliding grooves play a role in positioning and assisting the installation of the gear sleeve.

[0015] Preferably, the two T-shaped sliding blocks and the rear surfaces of the two connecting plates are provided with threaded holes, the two front and rear corresponding threaded holes are communicated with each other, and the threads on the inner walls of the two front and rear corresponding threaded holes are threadedly connected with fixing bolts.

[0016] Preferably, second fixing slots are provided on both left and right sides of the bucket tooth body, and the two second fixing slots are arranged corresponding to the first fixing slot on the left and right sides.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] (1) The high-strength tooth sleeve with high wear resistance is provided so as to replace the bucket tooth body to contact the hard stone, thereby reducing the wear of the body and increasing the service life of the bucket tooth body. By providing a reinforcing block, the reinforcing block is made of high manganese steel and will first contact the hard soil layer or hard stone to crush the hard soil layer or hard stone, thereby preventing the front end of the tooth sleeve from encountering the hard stone and causing crushing. By the wear resistance of the tooth sleeve and by providing four semicircular blocks, the four semicircular blocks improve the pressure resistance and wear resistance of the upper surface of the tooth sleeve.

[0020] (2) The high-strength tooth sleeve with high wear resistance has two fixing bolts inserted into the two threaded holes through the gap between the bucket tooth body and the tooth sleeve on the left and right, and the two fixing bolts are tightened by an external tool to fix the bucket tooth body and the tooth sleeve together. The tooth sleeve is fixedly installed on the bucket of the excavator through the two first fixing slots and the two second fixing slots, so that the tooth sleeve is fixedly connected to the bucket of the excavator, thereby improving the installation firmness of the tooth sleeve.

[0021] (3) The high-strength tooth sleeve with high wear resistance can prevent the bucket tooth from directly contacting the front inner wall of the tooth sleeve during use by providing three buffer springs and a buffer plate, thereby preventing the front end of the bucket tooth and the front inner wall of the tooth sleeve from being damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the surface of the bucket tooth body of the utility model;

[0025] Figure 3 This is a schematic diagram of the surface of the connecting plate of the utility model;

[0026] Figure 4 This is a schematic diagram of the position of the threaded hole of the utility model;

[0027] Figure 5 This is a schematic diagram of the connection between the buffer spring and the buffer plate of the utility model.

[0028] Figure numerals: 1. bucket tooth body; 2. first fixed slot hole; 3. fixed plate; 4. tooth sleeve; 5. semicircular block; 6. reinforcement block; 7. second fixed slot hole; 8. fixing bolt; 9. connecting plate; 10. T-shaped slider; 11. T-shaped slide groove; 12. threaded hole; 13. buffer spring; 14. buffer plate. DETAILED DESCRIPTION

[0029] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0030] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] In the description of the present utility model, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0032] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0033] See also Figure 1-5 The utility model provides a technical solution: a high-strength tooth sleeve with high wear resistance includes a bucket tooth body 1 and a tooth sleeve 4, the tooth sleeve 4 is fixedly sleeved on the outer wall of the bucket tooth body 1, and a reinforcement block 6 is fixedly connected to the front surface of the tooth sleeve 4.

[0034] Among them, four semicircular blocks 5 are fixedly connected to the upper surface of the gear sleeve 4. The materials of the four semicircular blocks 5 and the reinforcement block 6 are all high manganese steel. Four buffer springs 13 are fixedly connected to the inner wall of the gear sleeve 4. Dampers are arranged inside the four buffer springs 13.

[0035] Furthermore, a buffer plate 14 is fixedly connected to the rear surface of the four buffer springs 13 and the damper, the rear surface of the buffer plate 14 contacts the front end of the bucket tooth body 1, and the rear surface of the tooth sleeve 4 is fixedly connected to two fixing plates 3.

[0036] Furthermore, a first fixing slot 2 is provided on the left side of the two fixing plates 3, and the two first fixing slots 2 respectively penetrate the right side of the two fixing plates 3. The left and right sides of the bucket tooth body 1 are welded with connecting plates 9, and the opposite surfaces of the two connecting plates 9 are provided with T-shaped slide grooves 11.

[0037] Furthermore, the inner walls of the two T-shaped slide grooves 11 are slidably connected with T-shaped sliders 10 , and the opposite ends of the two T-shaped sliders 10 are fixedly connected to the inner wall of the gear sleeve 4 .

[0038] Furthermore, threaded holes 12 are provided on the rear surfaces of the two T-shaped sliders 10 and the two connecting plates 9 . The two front and rear corresponding threaded holes 12 are connected to each other, and fixing bolts 8 are threadedly connected to the threads on the inner walls of the two front and rear corresponding threaded holes 12 .

[0039] Furthermore, second fixing slots 7 are provided on both left and right sides of the bucket tooth body 1 , and the two second fixing slots 7 are arranged corresponding to the first fixing slots 2 on the left and right sides.

[0040] Furthermore, when installing the tooth sleeve 4, firstly, the tooth sleeve 4 is sleeved on the outer wall of the bucket tooth body 1, and at the same time, the two T-shaped sliders 10 are slidably connected inside the two T-shaped slide grooves 11. The two T-shaped sliders 10 and the two T-shaped slide grooves 11 play a positioning and auxiliary role in the installation of the tooth sleeve 4, thereby improving the installation accuracy and efficiency of the tooth sleeve 4. When the two T-shaped sliders 10 are pushed to the point where they cannot move, the two first fixing slots 2 correspond to the two second fixing slots 7. Then, the two fixing bolts 8 are inserted into the two threaded holes 12 through the gap between the bucket tooth body 1 and the tooth sleeve 4, and the two fixing bolts 8 are tightened by an external tool to fix the bucket tooth body 1 and the tooth sleeve 4 together. Then, the bucket tooth body 1 is fixedly installed on the excavator bucket through the two first fixing slots 2 and the two second fixing slots 7, so that the tooth sleeve 4 and the excavator are fixedly installed. The bucket is fixedly connected to the bucket, thereby improving the installation firmness of the tooth sleeve 4. When the grab bucket encounters a hard soil layer or a large number of hard stones, the tooth sleeve 4 is set to replace the bucket tooth body 1 to contact the hard stones, thereby reducing the wear of the body and increasing the service life of the bucket tooth body. By setting the reinforcement block 6, the reinforcement block 6 is made of high manganese steel and will first contact the hard soil layer or hard stone to crush the hard soil layer or hard stone to prevent the front end of the tooth sleeve 4 from encountering the hard stone and causing crushing. Through the wear resistance of the tooth sleeve 4, by setting four semicircular blocks 5, the four semicircular blocks 5 improve the compression resistance and wear resistance of the upper surface of the tooth sleeve 4. By setting four buffer springs 13 and buffer plates 14, it can be prevented from directly contacting the front inner wall of the tooth sleeve 4 during the use of the bucket tooth, causing damage to the front end of the bucket tooth and the front inner wall of the tooth sleeve 4.

[0041] Working principle: When installing the tooth sleeve 4, first sleeve the tooth sleeve 4 on the outer wall of the bucket tooth body 1, and at the same time make the two T-shaped sliders 10 slide and connect inside the two T-shaped slide grooves 11. The two T-shaped sliders 10 and the two T-shaped slide grooves 11 play a positioning and auxiliary role in the installation of the tooth sleeve 4, improving the installation accuracy and efficiency of the tooth sleeve 4. When the two T-shaped sliders 10 are pushed to the point where they cannot move, the two first fixed slots 2 correspond to the two second fixed slots 7. Then, insert the two fixing bolts 8 into the two threaded holes 12 through the gap between the bucket tooth body 1 and the tooth sleeve 4, and tighten the two fixing bolts 8 through an external tool to fix the bucket tooth body 1 and the tooth sleeve 4 together. Then, fix it to the excavator bucket through the two first fixed slots 2 and the two second fixed slots 7, so that the tooth sleeve 4 is fixed to the excavator. The bucket is fixedly connected to the bucket, thereby improving the installation firmness of the tooth sleeve 4. When the grab bucket encounters a hard soil layer or a large number of hard stones, the tooth sleeve 4 is set to replace the bucket tooth body 1 to contact the hard stones, thereby reducing the wear of the body and increasing the service life of the bucket tooth body. By setting the reinforcement block 6, the reinforcement block 6 is made of high manganese steel and will first contact the hard soil layer or hard stone to crush the hard soil layer or hard stone to prevent the front end of the tooth sleeve 4 from encountering the hard stone and causing crushing. Through the wear resistance of the tooth sleeve 4, four semicircular blocks 5 are set to improve the compression resistance and wear resistance of the upper surface of the tooth sleeve 4. By setting three buffer springs 13 and buffer plates 14, it can be prevented from directly contacting the front inner wall of the tooth sleeve 4 during the use of the bucket tooth, causing damage to the front end of the bucket tooth and the front inner wall of the tooth sleeve 4.

[0042] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A high-strength gear sleeve with high wear resistance, characterized in that: include: A bucket tooth body (1) and a tooth sleeve (4), wherein the tooth sleeve (4) is fixedly sleeved on the outer wall of the bucket tooth body (1), and a reinforcement block (6) is fixedly connected to the front surface of the tooth sleeve (4); The upper surface of the gear sleeve (4) is fixedly connected with four semicircular blocks (5), the four semicircular blocks (5) and the reinforcing block (6) are all made of high manganese steel, the inner wall of the gear sleeve (4) is fixedly connected with four buffer springs (13), and dampers are arranged inside the four buffer springs (13); The reinforcing block (6) will first contact the hard soil layer or hard stone, and break the hard soil layer or hard stone.

2. The high-strength gear sleeve with high wear resistance according to claim 1, characterized in that: The four buffer springs (13) are fixedly connected to the rear surface of the damper with a buffer plate (14), the rear surface of the buffer plate (14) is in contact with the front end of the bucket tooth body (1), and the rear surface of the tooth sleeve (4) is fixedly connected to two fixing plates (3); Among them, the four buffer springs (13) and the buffer plate (14) can prevent the bucket teeth from directly contacting the front inner wall of the tooth sleeve (4) during use, thereby preventing the front end of the bucket teeth and the front inner wall of the tooth sleeve (4) from being damaged.

3. The high-strength gear sleeve with high wear resistance according to claim 2, characterized in that: The left sides of the two fixing plates (3) are each provided with a first fixing slot hole (2), and the two first fixing slot holes (2) respectively penetrate the right sides of the two fixing plates (3). The left and right sides of the bucket tooth body (1) are both welded with connecting plates (9), and the opposite surfaces of the two connecting plates (9) are each provided with a T-shaped sliding groove (11).

4. The high-strength gear sleeve with high wear resistance according to claim 3, characterized in that: The inner walls of the two T-shaped slide grooves (11) are slidably connected with T-shaped sliders (10), and the opposite ends of the two T-shaped sliders (10) are fixedly connected to the inner wall of the gear sleeve (4); The two T-shaped sliding blocks (10) and the two T-shaped sliding grooves (11) play a role in positioning and assisting the installation of the gear sleeve (4).

5. The high-strength gear sleeve with high wear resistance according to claim 4, characterized in that: The two T-shaped sliders (10) and the rear surfaces of the two connecting plates (9) are both provided with threaded holes (12), the two front and rear corresponding threaded holes (12) are communicated with each other, and the inner wall threads of the two front and rear corresponding threaded holes (12) are threadedly connected with fixing bolts (8).

6. The high-strength gear sleeve with high wear resistance according to claim 1, characterized in that: Second fixing slots (7) are provided on both left and right sides of the bucket tooth body (1), and the two second fixing slots (7) are arranged correspondingly to the first fixing slot (2) on the left and right sides.