Quality monitoring device for tunnel construction
By designing a quality monitoring device for tunnel construction, including a crushing detection mechanism, it can crush and clean up the agglomerated impurities in the inner wall of the tunnel before detection, solving the problem that dust agglomeration affects the detection accuracy, and achieving environmentally friendly and efficient detection effects through water mist reduction.
Patent Information
- Application Number
- CN202421578254.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the inspection process of the existing tunnel waterproof layer construction quality detection device, the dust attached to the inner wall of the tunnel may agglomerate, which affects the detection accuracy and fails to effectively deal with the agglomerate impurities.
A quality monitoring device for tunnel construction is designed, including a crushing detection mechanism. The mechanism observes the inner wall of the tunnel through a camera, uses multiple electric push rods and motors to drive the crushing teeth and crack detection pen to align the position to be detected, and crush the agglomerated impurities through the crushing teeth to ensure the cleanliness of the detection position.
Before the inspection work, it can effectively crush and clean up the agglomerated impurities attached to the detection position, avoid impurities covering affecting the detection results, improve the detection accuracy, and reduce dust on the inner wall of the tunnel by spraying water mist, which is environmentally friendly and efficient.
Smart Images

Figure CN222686724U_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of tunnel detection, in particular to a quality monitoring device for tunnel construction. Background Art
[0002] Tunnels are engineering buildings buried in the ground. They are a form of human use of underground space. The structure of a tunnel consists of two parts: the main building and ancillary equipment. The main building consists of a tunnel body and a tunnel door. The ancillary equipment includes a car shelter, fire-fighting facilities, emergency communications, and drainage facilities. Long tunnels also have special ventilation and lighting equipment.
[0003] The quality inspection of the tunnel waterproof layer is usually carried out by using a crack detector with a probe pen attached to the inner side of the tunnel to complete the inspection, so as to ensure the integrity of the waterproof layer and whether it is deformed.
[0004] The utility model patent application with the announcement number CN218268366U discloses a tunnel waterproof layer construction quality inspection mechanism, including a mobile vehicle, a handrail extending to the outside of the mobile vehicle is fixedly installed on one end of the mobile vehicle, and a detection component is arranged on the mobile vehicle, and the detection component includes a battery pack fixedly installed at the bottom of the mobile vehicle, and a first electric push rod is fixedly installed on the top of the mobile vehicle, and the first electric push rod is electrically connected to the battery pack. The tunnel waterproof layer construction quality inspection mechanism performs extended inspection by setting a mobile vehicle, a first electric push rod, a mounting plate, a crack detector and a probe pen, thereby replacing the inconvenience of the original staff manually measuring with the help of a working platform, and further provides a sliding plate and a spring in a fixed cylinder, so that the contact effect between the probe pen and the tunnel is good, and a support plate, an extension rod, a second electric push rod and a push plate are provided, so that the mounting plate can obtain an additional extension height, thereby improving the practicality of the device.
[0005] However, the above patent documents still have the following deficiencies in practical application:
[0006] Since vehicles often pass through the tunnel, a certain amount of dust will adhere to the inner wall of the tunnel. The dust may clump. When the probe pen contacts the position to be detected, the impurities will block the cracks, thereby affecting the accuracy of the detection. However, the above patent document does not provide a mechanism for processing the impurities clump at the position to be detected, so the accuracy of the detection may be affected. To this end, the present invention provides a quality monitoring device for tunnel construction to solve the above technical problems. Summary of the invention
[0007] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a quality monitoring device for tunnel construction.
[0008] The technical solution adopted by the present invention to solve the technical problem is: a quality monitoring device for tunnel construction comprises a base, and a crushing detection mechanism for detecting tunnel cracks is arranged on the upper end of the base;
[0009] The crushing detection mechanism includes a support plate fixedly connected to the front end of the base, the left end of the upper side of the support plate is fixedly connected to a sliding rod, the sliding rod is slidably connected to a threaded plate, the right end of the front end face of the threaded plate is fixedly connected to a telescopic rod, the piston end of the telescopic rod is fixedly connected to a frame body, a rectangular block is rotatably provided at the front end of the frame body, a turntable is rotatably provided at the front end of the rectangular block, two rotating arms are rotatably provided at the front end of the turntable, a third electric push rod is fixedly connected to the upper end of the rotating arm, and a crushing tooth is fixedly connected to the piston end of the third electric push rod, a rectangular plate is fixedly connected to the lower side of the front end face of the turntable, a second electric push rod is fixedly connected to the front side of the upper end face of the rectangular plate, and a crack detection probe is fixedly connected to the piston end of the second electric push rod.
[0010] Preferably, a second motor is fixedly connected to the right side of the upper end surface of the support plate, a threaded rod is fixedly connected to the output end of the second motor, and the threaded rod is threadedly connected to the threaded plate.
[0011] Preferably, a first electric push rod is fixedly connected to the left side of the front end face of the threaded plate, the piston end of the first electric push rod is fixedly connected to the frame body, the left end of the frame body is fixedly connected to a third motor, the output end of the third motor is fixedly connected to the rectangular block through a rotating shaft, the front end face of the rectangular block is fixedly connected to a fourth motor, and the output end of the fourth motor is fixedly connected to the turntable through a rotating shaft.
[0012] Preferably, a fourth electric push rod is fixedly connected to the upper side of the front end surface of the turntable, and a hinge block is fixedly connected to the piston end of the fourth electric push rod. Connecting rods are rotatably provided at both ends of the hinge block, and the upper end of the connecting rod is rotatably connected to the rotating arm. A camera is provided in the middle of the upper end surface of the rectangular plate.
[0013] Preferably, a plurality of rollers are provided on the lower end surface of the base, and handles are fixedly connected to both ends of the rear side of the upper end surface of the base.
[0014] Preferably, a display is fixedly connected to the rear side of the upper end surface of the base, a controller is provided at the lower side of the display, and the display is electrically connected to the crack detection probe and the camera.
[0015] Preferably, a water tank is fixedly connected to the middle part of the upper end surface of the base, a water filling port is arranged on the rear side of the upper end of the water tank, a water pump is connected to the middle part of the upper end of the water tank, a hose is connected to the water outlet of the water pump, an atomizing nozzle is connected to the upper end of the hose, the atomizing nozzle is rotatably arranged on the support plate through a rotating shaft, a first motor is fixedly connected to the left side of the upper end of the support plate, and an output end of the first motor is fixedly connected to the atomizing nozzle through a rotating shaft.
[0016] The beneficial effects of the present invention are as follows:
[0017] 1. The quality monitoring device for tunnel construction described in the present invention can use a camera to observe the situation of the inner wall of the tunnel when it is necessary to detect cracks inside the tunnel. A person manually pushes the handle to move the base to a suitable position. Then, according to the position to be detected, the second motor is started to drive the threaded rod to rotate, so that the threaded plate is raised and lowered. Then, the first electric push rod is started to control the distance between the frame and the threaded plate. Then, the third motor is started to drive the rectangular block to rotate, and the angle of the crushing tooth is adjusted. Then, the fourth motor is used to drive the turntable to rotate, so that the crushing tooth can rotate. Then, the crushing tooth and the crack detection probe can be aligned with the same position. If there is no agglomeration at the position to be detected, If there are impurities at the position to be detected, the second electric push rod can be used to drive the crack detection probe to approach the inner wall of the tunnel for direct detection. If there are agglomerated impurities and dust at the position to be detected, the fourth electric push rod can be started to make the connecting rod drive the two rotating arms to rotate in different directions at the same time, so that the two crushing teeth are close to each other, so as to crush the agglomerated impurities and make them fall. At this time, the position to be detected will not be covered by impurities, and the detection work can be carried out. The detection data information is displayed on the display, so that the agglomerated impurities attached to the detection position can be crushed and cleaned before the detection work, so as to avoid the situation where impurities cover the detection position and affect the detection results, thereby improving the detection accuracy.
[0018] 2. The quality monitoring device for tunnel construction described in the present invention uses a water pump to extract water from the water tank, and sprays the water into the tunnel through a hose and an atomizing nozzle, so as to reduce dust in the tunnel. At the same time, the first motor can be used to drive the atomizing nozzle to rotate to adjust the spraying angle, thereby reducing dust in the tunnel, which is more environmentally friendly.
[0019] The present invention can break and clean the agglomerated impurities attached to the detection position before the detection work, so as to avoid the situation that the impurities cover the detection position and affect the detection result, thereby improving the detection accuracy; the tunnel can be dust-reduced, which is more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below in conjunction with the accompanying drawings.
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 yes Figure 1 A partial enlarged view of the middle part;
[0023] Figure 3 It is a schematic diagram of the local three-dimensional structure Figure 1 ;
[0024] Figure 4 It is a schematic diagram of the local three-dimensional structure Figure 2 ;
[0025] Figure 5 It is a schematic diagram of the local three-dimensional structure Figure 3 ;
[0026] Figure 6 It is a schematic diagram of the local three-dimensional structure Figure 4 ;
[0027] In the figure: 1. base; 2. roller; 3. handle; 4. display; 5. battery; 6. water tank; 7. water pump; 8. water inlet; 9. threaded rod; 10. support plate; 11. slide rod; 12. threaded plate; 13. telescopic rod; 14. first electric push rod; 15. hose; 16. first motor; 17. atomizing nozzle; 18. second motor; 19. frame; 20. third motor; 21. rectangular block; 22. fourth motor; 23. turntable; 24. camera; 25. rectangular plate; 26. second electric push rod; 27. crack detection probe; 28. crushing tooth; 29. third electric push rod; 30. fourth electric push rod; 31. rotating arm; 32. connecting rod; 33. hinge block; 34. controller. DETAILED DESCRIPTION
[0028] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Please refer to Figure 1-Figure 6 , the present invention provides a technical solution: a quality monitoring device for tunnel construction, comprising a base 1, the upper end of which is provided with a crushing detection mechanism for detecting cracks in the tunnel;
[0030] The crushing detection mechanism includes a support plate 10 fixedly connected to the front end of the base 1, a slide rod 11 is fixedly connected to the left end of the upper side of the support plate 10, a threaded plate 12 is slidably connected to the slide rod 11, a telescopic rod 13 is fixedly connected to the right end of the front end face of the threaded plate 12, a frame 19 is fixedly connected to the piston end of the telescopic rod 13, a rectangular block 21 is rotatably provided at the front end of the frame 19, a turntable 23 is rotatably provided at the front end of the rectangular block 21, two rotating arms 31 are rotatably provided at the front end of the turntable 23, a third electric push rod 29 is fixedly connected to the upper end of the rotating arm 31, a crushing tooth 28 is fixedly connected to the piston end of the third electric push rod 29, a rectangular plate 25 is fixedly connected to the lower side of the front end face of the turntable 23, a second electric push rod 26 is fixedly connected to the front side of the upper end face of the rectangular plate 25, and a crack detection probe 27 is fixedly connected to the piston end of the second electric push rod 26;
[0031] In this embodiment, Figure 1 , Figure 3 , Figure 4 As shown, a second motor 18 is fixedly connected to the right side of the upper end surface of the support plate 10, and a threaded rod 9 is fixedly connected to the output end of the second motor 18, and the threaded rod 9 is threadedly connected to the threaded plate 12;
[0032] A first electric push rod 14 is fixedly connected to the left side of the front end surface of the threaded plate 12, and the piston end of the first electric push rod 14 is fixedly connected to the frame 19. A third motor 20 is fixedly connected to the left end of the frame 19, and the output end of the third motor 20 is fixedly connected to the rectangular block 21 through a rotating shaft. A fourth motor 22 is fixedly connected to the front end surface of the rectangular block 21, and the output end of the fourth motor 22 is fixedly connected to the rotating disk 23 through a rotating shaft.
[0033] A fourth electric push rod 30 is fixedly connected to the upper side of the front end surface of the rotating disk 23, and a hinge block 33 is fixedly connected to the piston end of the fourth electric push rod 30. Connecting rods 32 are rotatably arranged at both ends of the hinge block 33. The upper end of the connecting rod 32 is rotatably connected to the rotating arm 31. A camera 24 is arranged in the middle of the upper end surface of the rectangular plate 25.
[0034] A plurality of rollers 2 are arranged on the lower end surface of the base 1, and handles 3 are fixedly connected to both ends of the rear side of the upper end surface of the base 1;
[0035] A display 4 is fixedly connected to the rear side of the upper end surface of the base 1, and a controller 34 is arranged at the lower side of the display 4. The display 4 is electrically connected to the crack detection probe 27 and the camera 24;
[0036] Specifically, when it is necessary to detect cracks inside the tunnel, the camera 24 can be used to observe the situation of the inner wall of the tunnel, and the personnel manually push the handle 3 to move the base 1 to a suitable position, and then according to the position to be detected, the second motor 18 is started to drive the threaded rod 9 to rotate, so that the threaded plate 12 is raised and lowered, and then the first electric push rod 14 is started to control the distance between the frame 19 and the threaded plate 12, and then the third motor 20 is started to drive the rectangular block 21 to rotate, and the angle of the crushing tooth 28 is adjusted, and then the fourth motor 22 is used to drive the turntable 23 to rotate, so that the crushing tooth 28 can rotate, and then the crushing tooth 28 and the crack detection probe 27 can be aligned with the same position. If there is no crack at the position to be detected, If there are impurities in the cracks, the second electric push rod 26 can be used to drive the crack detection probe 27 to approach the inner wall of the tunnel for direct detection. If there are impurities and dust in the position to be detected, the fourth electric push rod 30 can be started to drive the connecting rod 32 to drive the two rotating arms 31 to rotate in different directions at the same time, so that the two crushing teeth 28 are close to each other, so that the impurities can be crushed and dropped. At this time, the position to be detected will not be covered by impurities, and the detection work can be carried out. The detection data information is displayed on the display 4, so that the impurities attached to the detection position can be crushed and cleaned before the detection work, so as to avoid the situation where the impurities cover the detection position and affect the detection results, thereby improving the detection accuracy.
[0037] In this embodiment, Figure 1 and Figure 2 As shown, a water tank 6 is fixedly connected to the middle of the upper end surface of the base 1, a water injection port 8 is arranged at the rear side of the upper end of the water tank 6, a water pump 7 is connected to the middle of the upper end of the water tank 6, a hose 15 is connected to the water outlet of the water pump 7, an atomizing nozzle 17 is connected to the upper end of the hose 15, the atomizing nozzle 17 is rotatably arranged on the support plate 10 through a rotating shaft, a first motor 16 is fixedly connected to the left side of the upper end of the support plate 10, and the output end of the first motor 16 is fixedly connected to the atomizing nozzle 17 through a rotating shaft;
[0038] Specifically, the water in the water tank 6 is pumped out by the water pump 7, and then sprayed into the tunnel through the hose 15 and the atomizing nozzle 17, so as to reduce dust in the tunnel. At the same time, the atomizing nozzle 17 can be driven by the first motor 16 to rotate to adjust the spraying angle, so as to reduce dust in the tunnel, which is more environmentally friendly.
[0039] When it is necessary to detect cracks inside the tunnel, the camera 24 can be used to observe the situation of the inner wall of the tunnel, and the personnel manually push the handle 3 to move the base 1 to a suitable position, and then according to the position to be detected, the second motor 18 is started to drive the threaded rod 9 to rotate, so that the threaded plate 12 is raised and lowered, and then the first electric push rod 14 is started to control the distance between the frame 19 and the threaded plate 12, and then the third motor 20 is started to drive the rectangular block 21 to rotate, and the angle of the crushing tooth 28 is adjusted, and then the fourth motor 22 is used to drive the turntable 23 to rotate, so that the crushing tooth 28 can rotate, and then the crushing tooth 28 and the crack detection probe 27 can be aligned with the same position. If there is no agglomerated impurities at the position to be detected, the second electric push rod 26 can be used to drive the crack detection probe 27 to approach the inner wall of the tunnel for direct detection. If there is impurities at the position to be detected, When there are agglomerated impurities and dust, the fourth electric push rod 30 can be started to make the connecting rod 32 drive the two rotating arms 31 to rotate in different directions at the same time, so that the two crushing teeth 28 are close to each other, and the agglomerated impurities can be crushed and made to fall. At this time, the position to be detected will not be covered by impurities, and the detection work can be carried out. The detection data information is displayed on the display 4, so that the agglomerated impurities attached to the detection position can be crushed and cleaned before the detection work, avoiding the situation where impurities cover the detection position and affect the detection result, thereby improving the detection accuracy; the water in the water tank 6 is pumped out by the water pump 7, and sprayed into the tunnel after passing through the hose 15 and the atomizing nozzle 17, so as to reduce the dust in the tunnel. At the same time, the first motor 16 can be used to drive the atomizing nozzle 17 to rotate to adjust the spraying angle, so as to reduce the dust in the tunnel, which is more environmentally friendly.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A quality monitoring device for tunnel construction, comprising a base (1), characterized in that: The upper end of the base (1) is provided with a crushing detection mechanism for detecting tunnel cracks; The crushing detection mechanism comprises a support plate (10) fixedly connected to the front end of the base (1); a slide rod (11) is fixedly connected to the left end of the upper side of the support plate (10); a threaded plate (12) is slidably connected to the slide rod (11); a telescopic rod (13) is fixedly connected to the right end of the front end of the threaded plate (12); a piston end of the telescopic rod (13) is fixedly connected to a frame (19); a rectangular block (21) is rotatably provided at the front end of the frame (19); a rotating shaft (21) is rotatably provided at the front end of the rectangular block (21) The rotating disk (23) is provided with two rotating arms (31) at the front end thereof, the upper end of the rotating arm (31) is fixedly connected with a third electric push rod (29), the piston end of the third electric push rod (29) is fixedly connected with a crushing tooth (28), the lower side of the front end surface of the rotating disk (23) is fixedly connected with a rectangular plate (25), the front side of the upper end surface of the rectangular plate (25) is fixedly connected with a second electric push rod (26), and the piston end of the second electric push rod (26) is fixedly connected with a crack detection probe (27).
2. The quality monitoring device for tunnel construction according to claim 1, characterized in that: A second motor (18) is fixedly connected to the right side of the upper end surface of the support plate (10), a threaded rod (9) is fixedly connected to the output end of the second motor (18), and the threaded rod (9) is threadedly connected to the threaded plate (12).
3. The quality monitoring device for tunnel construction according to claim 1, characterized in that: A first electric push rod (14) is fixedly connected to the left side of the front end surface of the threaded plate (12); a piston end of the first electric push rod (14) is fixedly connected to a frame body (19); a third motor (20) is fixedly connected to the left end of the frame body (19); an output end of the third motor (20) is fixedly connected to a rectangular block (21) via a rotating shaft; a fourth motor (22) is fixedly connected to the front end surface of the rectangular block (21); an output end of the fourth motor (22) is fixedly connected to a rotating disk (23) via a rotating shaft.
4. The quality monitoring device for tunnel construction according to claim 1, characterized in that: A fourth electric push rod (30) is fixedly connected to the upper side of the front end surface of the turntable (23); a hinge block (33) is fixedly connected to the piston end of the fourth electric push rod (30); connecting rods (32) are rotatably arranged at both ends of the hinge block (33); the upper end of the connecting rod (32) is rotatably connected to the rotating arm (31); and a camera (24) is arranged in the middle of the upper end surface of the rectangular plate (25).
5. The quality monitoring device for tunnel construction according to claim 1, characterized in that: The lower end surface of the base (1) is provided with a plurality of rollers (2), and both ends of the rear side of the upper end surface of the base (1) are fixedly connected with handles (3).
6. The quality monitoring device for tunnel construction according to claim 1, characterized in that: A display (4) is fixedly connected to the rear side of the upper end surface of the base (1), a controller (34) is arranged on the lower side of the display (4), and the display (4) is electrically connected to the crack detection probe (27) and the camera (24).
7. The quality monitoring device for tunnel construction according to claim 1, characterized in that: A water tank (6) is fixedly connected to the middle of the upper end surface of the base (1), a water inlet (8) is arranged at the rear side of the upper end of the water tank (6), a water pump (7) is connected to the middle of the upper end of the water tank (6), a hose (15) is connected to the water outlet of the water pump (7), an atomizing nozzle (17) is connected to the upper end of the hose (15), the atomizing nozzle (17) is rotatably arranged on the support plate (10) via a rotating shaft, a first motor (16) is fixedly connected to the left side of the upper end of the support plate (10), and an output end of the first motor (16) is fixedly connected to the atomizing nozzle (17) via a rotating shaft.
Citation Information
Patent Citations
Tunnel waterproof layer construction quality detection mechanism
CN218268366U