Worm gear and worm center distance adjusting device

Abstract

The utility model relates to the technical field of adjusting devices, in particular to a worm and gear center distance adjusting device. The technical problems that according to an existing adjusting device, an adjusting nut is generally screwed or loosened through a tool to adjust the center distance between a worm gear and a worm, due to the fact that the adjusting nut adjusts the center distance between the worm gear and the worm through manual driving, under the condition that frequent adjustment is needed, the adjusting speed is low, and the overall adjusting speed is reduced are solved. And meanwhile, the manual adjustment precision is easily influenced by human factors, so that the adjustment is not in place or excessive, the precision of the center distance is influenced, and the transmission effect and the stability of the worm gear and the worm are influenced. According to the technical scheme, the worm and gear center distance adjusting device comprises a base, an adjusting assembly, a driving assembly, a locking assembly and a supporting assembly; the center distance between the worm gear and the worm is monitored through the infrared sensor and fed back to the interior of the air cylinder for fine adjustment, and the high-precision center distance is provided.

Description

Technical Field

[0001] The utility model relates to the technical field of adjusting devices, in particular to a worm gear center distance adjusting device. Background Art

[0002] A worm gear is a common transmission device, which consists of a worm wheel and a worm. They are usually used to transfer power from a high-speed rotating worm wheel to a low-speed rotating output shaft to achieve a change in speed and direction. Worm gears are common in many military industries. Armored vehicles and signal vehicles in the military industry can all be applied to worm transmission. The center distance between the worm wheel and the worm refers to the center distance between the worm wheel and the worm. The center distance needs to be adjusted and fixed by an adjustment device to ensure the correct fit and effective transmission between the worm wheel and the worm. In the existing adjustment device, during the adjustment process, a tool is usually used to tighten or loosen the adjustment nut to adjust the center distance between the worm wheel and the worm. Since the adjustment nut is manually driven to adjust the center distance between the worm wheel and the worm, when frequent adjustment is required, the adjustment speed is slow, reducing the overall adjustment rate. At the same time, the accuracy of manual adjustment is easily affected by human factors, resulting in inadequate adjustment or over-adjustment, affecting the accuracy of the center distance, and affecting the transmission effect and stability of the worm gear; therefore, a worm gear center distance adjustment device is proposed to solve the above-mentioned problems. Utility Model Content

[0003] In order to overcome the existing adjustment device, tools are usually used to tighten or loosen the adjusting nut to adjust the center distance between the worm wheel and the worm. Since the adjusting nut is manually driven to adjust the center distance between the worm wheel and the worm, when frequent adjustment is required, the adjustment speed is slow, which reduces the overall adjustment rate. At the same time, the accuracy of manual adjustment is easily affected by human factors, resulting in inadequate adjustment or over-adjustment, affecting the accuracy of the center distance, and affecting the transmission effect and stability of the worm gear.

[0004] The technical solution of the utility model is: a worm gear center distance adjustment device, comprising a base, an adjustment component, a drive component, a locking component and a support component; the upper end of the base is equipped with an adjustment component for adjusting the center distance between the worm wheel and the worm to optimize and control the performance of the mechanical equipment, one end of the adjustment component is equipped with a drive component for providing power and speed to ensure that the worm wheel and the worm can rotate and operate according to predetermined working parameters, the outer side of the base is equipped with a locking component for locking the center distance position after adjustment to prevent unnecessary movement or change, and the lower end of the drive component is equipped with a support component for providing additional support to ensure that the correct position is maintained during the adjustment process.

[0005] Preferably, an infrared sensor is used to monitor the center distance between the worm wheel and the worm and feedback it to the inside of the cylinder for fine-tuning, providing a high-precision center distance, real-time monitoring of the center distance changes between the worm wheel and the worm, providing an accurate basis for fine-tuning the cylinder, and being able to quickly respond and adjust the movement of the cylinder to ensure that the center distance is always kept within the optimal range. At the same time, the infrared sensor reduces the error caused by manual adjustment, ensuring that the center distance between the worm wheel and the worm can be accurately adjusted to the required position, and realizing remote automatic control, adapting to the rapid adjustment of the center distance of the worm wheel and the worm under different working conditions to meet its working needs. By using a telescopic card plate combined with a spring rebound positioning block, support and positioning are performed during the fine-tuning process to ensure that the worm wheel and the worm will not tilt or shift during the fine-tuning process. At the same time, the spring rebound can provide a rebound force during the fine-tuning process to ensure that the worm wheel and the worm can automatically reset after adjustment, avoiding errors caused by improper adjustment. The pressure plate is combined with the fixed telescopic card plate after the worm is fine-tuned, and the connecting plate is connected to the movable plate to follow the equipment adjustment for auxiliary support, thereby enhancing the stability of the worm wheel and worm center distance adjustment device, reducing the jitter offset caused by vibration, and improving the overall stability.

[0006] Preferably, the adjustment component includes a cylinder, a hydraulic rod, a support slide, a transmission cable, an infrared sensor, a slider, a telescopic card, a block, a spring and a positioning plate. A hydraulic rod is provided at one end of the cylinder, and a support slide is provided at the end of the hydraulic rod away from the cylinder. A slide groove for accommodating the support slide is opened at the upper end of the base, and slide blocks are symmetrically provided on the outer wall of the support slide. The support slide slides along the inside of the slide groove through the slide block. The support slide is pushed to fine-tune the worm by connecting the cylinder to the hydraulic rod, thereby providing precise torque control and ensuring that the center distance between the worm wheel and the worm can be accurately adjusted to the desired position. At the same time, remote automatic control is realized to adapt to the rapid adjustment of the center distance of the worm wheel and worm under different working conditions to meet its working needs.

[0007] Preferably, a transmission cable is provided at the outer end of the cylinder, and an infrared sensor is provided at one end of the transmission cable. The infrared sensor is electrically connected to the cylinder through the transmission cable. The center distance between the worm wheel and the worm is monitored by the infrared sensor and fed back to the inside of the cylinder for fine-tuning, thereby providing high-precision center distance and real-time monitoring of changes in the center distance between the worm wheel and the worm. This provides an accurate basis for fine-tuning the cylinder, and can quickly respond and adjust the movement of the cylinder to ensure that the center distance always remains within the optimal range. At the same time, the infrared sensor reduces the errors caused by manual adjustment and improves the accuracy of the adjustment.

[0008] Preferably, a telescopic card plate is provided on the outer wall of the support slide, a rebound block is provided between the telescopic card plate and the support slide, a card block is provided on the inner wall of the telescopic card plate, a card slot for accommodating the card block is provided on the outer wall of the base, and two sets of springs are provided on the inner wall of the support slide located inside the slide slot, a positioning plate is provided at one end of the spring, the positioning plate is fit and fixed to the support slide, and a damper is provided on the inner side of the spring. By adopting the telescopic card plate in combination with the spring rebound positioning block, the support and positioning are achieved during the fine-tuning process, ensuring that the worm wheel and worm will not tilt or displace during the fine-tuning process. At the same time, the spring rebound can provide a rebound force during the fine-tuning process, ensuring that the worm wheel and worm can automatically reset after adjustment, thereby avoiding errors caused by improper adjustment.

[0009] Preferably, the drive assembly includes a driver, a worm and a worm wheel. The driver is located at the upper end of the supporting slide. A worm is provided at one end of the driver, and a worm wheel is provided on the outer side of the worm. The worm and the worm wheel are arranged for transmission. The worm is driven by the driver to operate, so that the worm can operate smoothly, reducing friction and wear between mechanical structures and improving the performance and reliability of the adjusting device.

[0010] Preferably, the locking assembly includes a driving motor, a telescopic rod and a pressure plate, wherein the pressure plate is located on the outside of the telescopic card, the telescopic rod is provided inside the pressure plate, the pressure plate is fixed to the outer wall of the telescopic card through the telescopic rod, and a driving motor is provided at one end of the telescopic rod. By using the pressure plate to fit and fix the telescopic card after the worm is fine-tuned, the worm can be reliably fixed after fine-tuning, thereby avoiding shaking of the equipment due to looseness.

[0011] Preferably, the supporting assembly includes a connecting block, a sleeve rod, a connecting plate, a movable plate and a limit screw. The connecting block is located inside the connecting block and a sleeve rod is provided. The outer end of the sleeve rod is sleeved with a connecting plate. One end of the connecting plate is provided with a movable plate. The movable plate is fit and fixed to the lower end of the driver. A limit screw is provided at the upper corner of the base. The connecting plate is used to connect the movable plate to follow the adjustment of the equipment for auxiliary support, thereby enhancing the stability of the worm gear center distance adjustment device, reducing the jitter deviation caused by vibration, and improving the overall stability.

[0012] Beneficial effects of the utility model:

[0013] 1. Compared with the traditional adjustment device, the infrared sensor is used to monitor the center distance between the worm wheel and the worm and feed it back to the cylinder for fine-tuning, providing high-precision center distance, real-time monitoring of the center distance changes between the worm wheel and the worm, providing an accurate basis for fine-tuning the cylinder, and being able to quickly respond and adjust the movement of the cylinder to ensure that the center distance always remains within the optimal range. At the same time, the infrared sensor reduces the error caused by manual adjustment, ensuring that the center distance between the worm wheel and the worm can be accurately adjusted to the required position, while realizing remote automatic control, adapting to the rapid adjustment of the center distance of the worm wheel and the worm under different working conditions to meet its working needs.

[0014] 2. By using the telescopic card plate in combination with the spring rebound positioning block, support and positioning are performed during the fine-tuning process to ensure that the worm wheel and worm will not tilt or move during the fine-tuning process. At the same time, the spring rebound can provide rebound force during the fine-tuning process to ensure that the worm wheel and worm can automatically reset after adjustment, avoiding errors caused by improper adjustment. The pressure plate is combined to fit and fix the telescopic card plate after the worm is fine-tuned, and the connecting plate connects the movable plate to follow the equipment adjustment for auxiliary support, thereby enhancing the stability of the worm wheel and worm center distance adjustment device, reducing the jitter offset caused by vibration, and improving the overall stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the adjustment component of the utility model;

[0017] Figure 3 This is a schematic diagram of the support assembly structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the locking assembly structure of the utility model.

[0019] Explanation of the accompanying drawings: 1. base; 2. adjustment assembly; 201. cylinder; 202. hydraulic rod; 203. support slide plate; 204. transmission cable; 205. infrared sensor; 206. slider; 207. telescopic card plate; 208. card block; 209. spring; 210. positioning plate; 3. drive assembly; 301. driver; 302. worm; 303. worm gear; 4. locking assembly; 401. drive motor; 402. telescopic rod; 403. pressure plate; 5. support assembly; 501. connecting block; 502. sleeve rod; 503. connecting plate; 504. movable plate; 505. limit screw. DETAILED DESCRIPTION

[0020] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0021] See also Figure 1-4The utility model provides an embodiment: a worm gear center distance adjustment device, comprising a base 1, an adjustment component 2, a drive component 3, a locking component 4 and a support component 5; the upper end of the base 1 is equipped with an adjustment component 2 for adjusting the center distance between the worm wheel 303 and the worm 302 to optimize and control the performance of the mechanical equipment, one end of the adjustment component 2 is equipped with a drive component 3 for providing power and speed to ensure that the worm wheel 303 and the worm 302 can rotate and operate according to predetermined working parameters, the outer side of the base 1 is equipped with a locking component 4 for locking the center distance position after adjustment to prevent unnecessary movement or change, and the lower end of the drive component 3 is equipped with a support component 5 for providing additional support to ensure that the correct position is maintained during the adjustment process.

[0022] See also Figure 1-2 In this embodiment, the adjustment component 2 includes a cylinder 201, a hydraulic rod 202, a support slide 203, a transmission cable 204, an infrared sensor 205, a slider 206, a telescopic card 207, a block 208, a spring 209 and a positioning plate 210. A hydraulic rod 202 is provided at one end of the cylinder 201, and a support slide 203 is provided at the end of the hydraulic rod 202 away from the cylinder 201. A slide groove for accommodating the support slide 203 is opened at the upper end of the base 1, and a slider 206 is symmetrically provided on the outer wall of the support slide 203. The support slide 203 slides along the inside of the slide groove through the slider 206. The support slide 203 is pushed by the cylinder 201 to connect the hydraulic rod 202 to fine-tune the worm 302, thereby providing precise torque control, ensuring that the center distance between the worm wheel 303 and the worm 302 can be accurately adjusted to the desired position, and realizing remote automatic control at the same time, suitable for The center distance of the worm wheel 303 and the worm 302 should be adjusted quickly under different working conditions to meet the working requirements. A transmission cable 204 is provided at the outer end of the cylinder 201. An infrared sensor 205 is provided at one end of the transmission cable 204. The infrared sensor 205 is electrically connected to the cylinder 201 through the transmission cable 204. The model of the infrared sensor 205 is HC-SR501. The infrared sensor 205 is used to monitor the center distance between the worm wheel 303 and the worm 302 and feed it back to the inside of the cylinder 201 for fine adjustment, thereby providing a high-precision center distance and real-time monitoring of the center distance changes between the worm wheel 303 and the worm 302. This provides an accurate basis for the fine adjustment of the cylinder 201, can quickly respond to and adjust the action of the cylinder 201, and ensure that the center distance is always kept within the optimal range. At the same time, the infrared sensor 205 reduces the error caused by human adjustment and improves the accuracy of the adjustment.

[0023] See also Figure 1-3In this embodiment, a telescopic card plate 207 is provided on the outer wall of the support slide 203, a rebound block is provided between the telescopic card plate 207 and the support slide 203, a card block 208 is provided on the inner wall of the telescopic card plate 207, and a card slot for accommodating the card block 208 is provided on the outer wall of the base 1. Two groups of springs 209 are provided on the inner wall of the support slide 203 located inside the slide slot, and a positioning plate 210 is provided at one end of the spring 209. The positioning plate 210 is fitted and fixed to the support slide 203, and a damper is provided on the inner side of the spring 209. By adopting the telescopic card plate 207 combined with the spring 209 rebound positioning block, the support positioning is carried out during the fine-tuning process to ensure that the worm wheel 303 and the worm 302 will not tilt during the fine-tuning process. Or displacement, and at the same time, the rebound of the spring 209 can provide a rebound force during the fine-tuning process, ensuring that the worm wheel 303 and the worm 302 can automatically reset after adjustment, avoiding errors caused by improper adjustment. The driving component 3 includes a driver 301, a worm 302 and a worm wheel 303. The driver 301 is located at the upper end of the supporting slide 203, and a worm 302 is provided at one end of the driver 301. A worm 302 is provided on the outer side of the worm 302. The worm 302 and the worm wheel 303 are arranged for transmission. The driver 301 drives the worm 302 to operate, so that the worm 302 can operate smoothly, thereby reducing friction and wear between mechanical structures and improving the performance and reliability of the adjusting device.

[0024] See also Figure 2-4 In this embodiment, the locking assembly 4 includes a driving motor 401, a telescopic rod 402 and a pressing plate 403. The pressing plate 403 is located on the outside of the telescopic card 207. The telescopic rod 402 is arranged inside the pressing plate 403. The pressing plate 403 is fixed to the outer wall of the telescopic card 207 through the telescopic rod 402. One end of the telescopic rod 402 is provided with a driving motor 401. The pressing plate 403 is used to fix the telescopic card 207 after the worm 302 is fine-tuned, so that the worm 302 can be reliably fixed after fine-tuning, thereby avoiding the shaking of the equipment due to looseness. The supporting assembly 5 includes a connecting block 501, a sleeve rod 502, connecting plate 503, movable plate 504 and limiting screw 505, the connecting block 501 is provided with a sleeve rod 502 inside the connecting block 501, the outer end of the sleeve rod 502 is sleeved with a connecting plate 503, one end of the connecting plate 503 is provided with a movable plate 504, the movable plate 504 is fitted and fixed to the lower end of the driver 301, and a limiting screw 505 is provided at the upper corner of the base 1. The connecting plate 503 is used to connect the movable plate 504 to follow the adjustment of the equipment for auxiliary support, thereby enhancing the stability of the center distance adjustment device of the worm wheel 303 and the worm 302, reducing the jitter deviation caused by vibration, and improving the overall stability.

[0025] When working, first use the base plate to connect multiple sets of limit screws 505 to install the worm 302 and the worm wheel 303 to the specified area, start the driver 301 to connect the worm 302 to drive the worm wheel 303 to perform transmission work, so that the worm 302 can operate smoothly. When it is necessary to adjust the center distance between the worm 302 and the worm wheel 303, the infrared sensor 205 first monitors the center distance between the worm wheel 303 and the worm 302, and feeds back to the inside of the cylinder 201 through the transmission cable 204. The cylinder 201 is started to connect the hydraulic rod 202 to push the supporting slide 203 to fine-tune the worm 302 to provide precision. Accurate torque control ensures that the center distance between the worm wheel 303 and the worm 302 can be accurately adjusted to the required position, and remote automatic control is realized at the same time, which is adapted to quickly adjust the center distance of the worm wheel 303 and the worm 302 under different working conditions to meet their working needs. The real-time monitoring of the infrared sensor 205 provides an accurate basis for the fine-tuning of the cylinder 201, and can quickly respond and adjust the action of the cylinder 201 to ensure that the center distance is always kept within the optimal range. At the same time, the infrared sensor 205 reduces the error caused by human adjustment and realizes the fine-tuning of the center distance between the worm wheel 303 and the worm 302.

[0026] When the center distance is adjusted, the hydraulic rod 202 pushes the support slide 203 to slowly slide along the inside of the slide groove in combination with the slider 206, wherein the spring 209 rebounds and the positioning block fits the support slide 203, and supports and positions the support slide during the fine-tuning process to ensure that the worm wheel 303 and the worm 302 will not tilt or shift during the fine-tuning process. At the same time, the spring 209 rebounds and can provide a rebound force during the fine-tuning process to ensure that the worm wheel 303 and the worm 302 can automatically reset after adjustment. After the support slide 203 is adjusted to the specified position, the hydraulic rod 202 and the two sets of springs 209 can form a clamping force to limit the support slide 203. Secondly, after the cylinder 201 stops, the drive motor 401 connects the telescopic rod 402 to push the pressure plate 403 to push the block 208 on the inner wall of the telescopic card plate 207 to be clamped into the card slot, forming a secondary limit for the support slide 203, reducing the jitter deviation caused by vibration, and the connecting plate 503 connects the movable plate 504 to fit the bottom of the driver 301 for auxiliary support, so as to achieve stable fine-tuning of the equipment.

[0027] Through the above steps, the infrared sensor 205 is used to monitor the center distance between the worm wheel 303 and the worm 302 and feed it back to the cylinder 201 for fine adjustment, providing a high-precision center distance, real-time monitoring of the center distance changes between the worm wheel 303 and the worm 302, providing an accurate basis for the fine adjustment of the cylinder 201, and being able to quickly respond and adjust the action of the cylinder 201 to ensure that the center distance is always kept within the optimal range. At the same time, the infrared sensor 205 reduces the error caused by human adjustment, ensuring that the center distance between the worm wheel 303 and the worm 302 can be accurately adjusted to the required position, and at the same time, remote automatic control is realized, which is suitable for quickly adjusting the center distance of the worm wheel 303 and the worm 302 under different working conditions to meet its Working requirements, by utilizing the telescopic card plate 207 in combination with the spring 209 rebound positioning block, support and positioning are performed during the fine-tuning process to ensure that the worm wheel 303 and the worm 302 will not tilt or shift during the fine-tuning process. At the same time, the spring 209 rebound can provide a rebound force during the fine-tuning process to ensure that the worm wheel 303 and the worm 302 can automatically reset after adjustment, thereby avoiding errors caused by improper adjustment. Combined with the pressure plate 403, the telescopic card plate 207 is fitted and fixed after the worm 302 is fine-tuned, and the connecting plate 503 is connected to the movable plate 504 to provide auxiliary support following the equipment adjustment, thereby enhancing the stability of the center distance adjustment device of the worm wheel 303 and the worm 302, reducing the jitter deviation caused by vibration, and improving the overall stability.

[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A worm gear center distance adjustment device, comprising a base (1); characterized in that: The invention also comprises an adjusting component (2), a driving component (3), a locking component (4) and a supporting component (5); the upper end of the base (1) is provided with an adjusting component (2) for adjusting the center distance between the worm wheel and the worm gear to optimize and control the performance of the mechanical equipment; one end of the adjusting component (2) is provided with a driving component (3) for providing power and speed to ensure that the worm wheel and the worm gear can rotate and operate according to predetermined working parameters; the outer side of the base (1) is provided with a locking component (4) for locking the center distance position after adjustment to prevent unnecessary movement or change; the lower end of the driving component (3) is provided with a supporting component (5) for providing additional support to ensure that the correct position is maintained during the adjustment process.

2. A worm gear center distance adjustment device according to claim 1, characterized in that: The adjustment component (2) comprises a cylinder (201), a hydraulic rod (202), a support slide (203), a transmission cable (204), an infrared sensor (205), a slider (206), a telescopic card (207), a block (208), a spring (209) and a positioning plate (210). The hydraulic rod (202) is provided at one end of the cylinder (201), and the support slide (203) is provided at the end of the hydraulic rod (202) away from the cylinder (201). A slide groove for accommodating the support slide (203) is provided at the upper end of the base (1), and the outer wall of the support slide (203) is symmetrically provided with sliders (206), and the support slide (203) slides along the inside of the slide groove through the sliders (206).

3. A worm gear center distance adjustment device according to claim 2, characterized in that: A transmission cable (204) is provided at the outer end of the cylinder (201), an infrared sensor (205) is provided at one end of the transmission cable (204), and the infrared sensor (205) is electrically connected to the cylinder (201) through the transmission cable (204).

4. A worm gear center distance adjustment device according to claim 2, characterized in that: The outer wall of the supporting slide plate (203) is provided with a telescopic card plate (207), a rebound block is provided between the telescopic card plate (207) and the supporting slide plate (203), a card block (208) is provided on the inner wall of the telescopic card plate (207), a card slot for accommodating the card block (208) is provided on the outer wall of the base (1), two groups of springs (209) are provided on the inner wall of the supporting slide plate (203) inside the slide slot, a positioning plate (210) is provided at one end of the spring (209), the positioning plate (210) is fitted and fixed to the supporting slide plate (203), and a damper is provided on the inner side of the spring (209).

5. The worm gear center distance adjustment device according to claim 2, characterized in that: The driving assembly (3) comprises a driver (301), a worm (302) and a worm wheel (303); the driver (301) is located at the upper end of the supporting slide plate (203); one end of the driver (301) is provided with a worm (302); the outer side of the worm (302) is provided with a worm wheel (303); the worm (302) and the worm wheel (303) are arranged in a transmission manner.

6. A worm gear center distance adjustment device according to claim 3, characterized in that: The locking assembly (4) comprises a driving motor (401), a telescopic rod (402) and a pressing plate (403); the pressing plate (403) is located outside the telescopic card plate (207); the telescopic rod (402) is arranged inside the pressing plate (403); the pressing plate (403) is fixedly attached to the outer wall of the telescopic card plate (207) through the telescopic rod (402); and a driving motor (401) is arranged at one end of the telescopic rod (402).

7. The worm gear center distance adjustment device according to claim 5, characterized in that: The support assembly (5) comprises a connecting block (501), a sleeve rod (502), a connecting plate (503), a movable plate (504) and a stop screw (505); the connecting block (501) is provided with a sleeve rod (502) inside the connecting block (501); the outer end of the sleeve rod (502) is sleeved with a connecting plate (503); one end of the connecting plate (503) is provided with a movable plate (504); the movable plate (504) is fitted and fixed to the lower end of the driver (301); and a stop screw (505) is provided at the upper corner of the base (1).

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