Dehydration equipment capable of preventing materials from precipitating
By designing a dehydration equipment containing stirring and scraper components, the problem of precipitation and blocking of leaks in the dehydration process is solved, and more efficient water separation and material dehydration effects are achieved.
Patent Information
- Application Number
- CN202420843045.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the dehydration of the material, the material is prone to precipitation at the bottom of the device, resulting in leaks and blockage, affecting the separation and dehydration effect of water.
A dehydration device including an inlet port, a dehydration assembly, a stirring assembly, a scraper assembly, a drain assembly and an air-drying assembly is designed. The bottom suspension is agitated upwards by the stirring assembly and the sediment is suspended through the scraper assembly to prevent the sediment from clogging the leak.
Effectively prevent material precipitation and blocking holes, ensure water separation and material dehydration effect, and improve the efficiency and stability of dehydration equipment.
Smart Images

Figure CN222688763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material dehydration, in particular to a dehydration device for preventing material from being precipitated. Background Art
[0002] The principle of material dehydration equipment is based on the interaction force between solid particles and liquid. When the liquid passes through the solid particle layer, it will adhere to the solid particles to form a water film. The material dehydration equipment uses a series of forces and power means to extract the water in the water film, thereby achieving the purpose of material dehydration. Material dehydration equipment is widely used in many industries, such as filters in the chemical industry, centrifuges in the food industry, and filter presses in the agricultural field. These equipment can remove excess water from materials and improve product quality and stability. In the textile industry, material dehydration equipment can remove excess water in the dyeing or bleaching process to improve the color fastness and quality of the product. When dehydrating the material, the suspension needs to be transported to the dehydration equipment to separate the material from the water, and then the separated water is discharged from the device to achieve the purpose of material dehydration. However, during the dehydration process, the material is easy to settle at the bottom of the device and block the leak, resulting in the inability to separate the water, thereby affecting the dehydration effect. Utility Model Content
[0003] In order to overcome the problem that when dehydrating materials, the suspension needs to be transported to the dehydration equipment to separate the material from the water, and then the separated water is discharged from the device to achieve the purpose of dehydrating the material. However, during the dehydration process, the material is easily precipitated at the bottom of the device and blocks the leakage holes, resulting in the inability to separate the water, thereby affecting the dehydration effect.
[0004] The technical solution of the utility model is: a dehydration device for preventing material from settling, comprising a feed port, a dehydration component, a base component, a stirring component, a scraper component, a drainage component and an air-drying component; the side of the feed port is provided with a dehydration component, the bottom surface of the dehydration component is provided with a base component, the interior of the dehydration component is provided with a stirring component, the outer side of the stirring component is provided with a scraper component, the interior of the dehydration component is provided with a drainage component, and the top surface of the dehydration component is provided with an air-drying component.
[0005] Preferably, the feed inlet can deliver the material suspension into the dehydration component, the dehydration component can separate the material from the water to achieve the purpose of dehydrating the material, the base component provides stable support for the device, the stirring component can stir the suspension at the bottom upward to facilitate the separation of the material and water, the scraper component can hang up the material settled at the bottom of the dehydration component to prevent the material from clogging the filter holes and affecting the dehydration effect of the material, the drainage component can discharge the separated water out of the device, and the air-drying component can air-dry the dehydrated material to further remove the moisture on the surface of the material.
[0006] Preferably, the dehydration component includes a dehydration barrel, a filter screen, a collecting bin and a filter support rod; a dehydration barrel is arranged on the side of the feed port, a filter screen is arranged inside the dehydration barrel, a collecting bin is arranged on the bottom of the dehydration barrel, and a filter support rod is arranged on the bottom of the filter screen; the material is transported into the dehydration barrel through the feed port for dehydration treatment, the material is filtered by the filter screen to separate the water, and the separated water is collected by the collecting bin.
[0007] Preferably, the base assembly includes shock-absorbing dampers, buffer springs, support columns and anti-slip pads; the bottom surface of the dehydration barrel is provided with shock-absorbing dampers, three groups of shock-absorbing dampers are provided, the outer side of the shock-absorbing dampers is provided with buffer springs, the bottom surface of the shock-absorbing dampers is provided with support columns, and the bottom surface of the support columns is provided with anti-slip pads. The shock-absorbing dampers and buffer springs are used to absorb and offset the vibrations generated during the operation of the device, and the support columns and anti-slip pads are used to provide stable support for the device.
[0008] Preferably, the stirring assembly includes a stirring motor, a stirring rod and a spiral plate; the top surface of the dehydration barrel is provided with a stirring motor, the output end of the stirring motor is provided with a stirring rod, and the outer side of the stirring rod is provided with a spiral plate. The stirring motor drives the stirring rod to rotate, thereby driving the spiral plate to rotate, stirring the water at the bottom of the dehydration barrel upward, thereby stirring the material precipitated at the bottom, and facilitating the separation of the water.
[0009] Preferably, the scraper assembly includes a rotating base, a rotating scraper and a rotating inclined plate; a rotating base is provided on the bottom surface of the stirring rod, the rotating base is provided on the top surface of the filter mesh plate, a rotating scraper is provided on the outer side of the rotating base, five groups of rotating scrapers are provided, and a rotating inclined plate is provided on the side of the rotating scraper. The rotating base is driven to rotate by the rotation of the stirring rod, so that the material on the filter mesh plate and the inner wall of the dewatering barrel is continuously scraped upward by the rotating scraper and the rotating inclined plate to prevent the material from settling on the filter mesh plate and clogging the leakage holes, thereby affecting the separation of water.
[0010] Preferably, the drainage assembly includes a water filtering inclined plate, a drain pipe and a drain valve; a water filtering inclined plate is arranged on the top surface of the collecting bin, a drain pipe is arranged on the side of the collecting bin, and a drain valve is arranged inside the drain pipe. After the drain pipe is opened by using the drain valve, the water in the collecting bin is collected by the water filtering inclined plate and discharged out of the device through the drain pipe.
[0011] Preferably, the air-drying component includes a fan bracket, a fan motor and a blowing fan; a fan bracket is arranged on the top surface of the dehydration barrel, three groups of fan brackets are arranged, a fan motor is arranged on the top surface of the fan bracket, and a blowing fan is arranged at the output end of the fan motor. After the material is dehydrated, the blowing fan is driven by the fan motor to rotate and blow air into the interior of the dehydration barrel, thereby removing moisture on the surface of the material and further improving the dehydration effect.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with traditional dehydration equipment, when dehydrating materials, it is necessary to transport the suspension into the dehydration equipment to separate the materials from the water, and then discharge the separated water out of the device to achieve the purpose of dehydrating the materials. However, during the dehydration process, the materials are easily precipitated at the bottom of the device to block the leakage holes, resulting in the inability to separate the water, thus affecting the dehydration effect. By setting up the stirring structure and the scraper structure to cooperate with each other, the materials at the bottom of the dehydration equipment can be scraped up, and then the water is stirred upward to drive the materials at the bottom to move upward, thereby preventing the materials from precipitating and blocking the leakage holes, making it easier to dehydrate the materials.
[0014] 2. Use the filter screen to filter the material to separate the water. The stirring motor drives the stirring rod to rotate, thereby driving the spiral plate to rotate, stirring the water at the bottom of the dehydration barrel upward, thereby stirring the material precipitated at the bottom, which is convenient for separating the water. The stirring rod rotates to drive the rotating base to rotate, so that the material on the filter screen and the inner wall of the dehydration barrel is continuously scraped upward by the rotating scraper and the rotating inclined plate to prevent the material from settling on the filter screen and clogging the leakage hole, thereby affecting the dehydration effect of the material;
[0015] 3. After the material is dehydrated, the fan motor is used to drive the blowing fan to rotate and blow air into the dehydration barrel to remove the moisture on the surface of the material, further improving the dehydration effect. The shock-absorbing damping and buffer spring are used to absorb and offset the vibration generated during the operation of the device, and the support columns and anti-slip pads are used to provide stable support for the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 What is shown is a three-dimensional structural schematic diagram of a dehydration device for preventing material from settling according to the utility model;
[0017] Figure 2 What is shown is a three-dimensional structural schematic diagram of a dehydration component of a dehydration device for preventing material from settling according to the utility model;
[0018] Figure 3 Shown is a three-dimensional structural schematic diagram of a stirring assembly of a dehydration device for preventing material from settling according to the utility model;
[0019] Figure 4 Shown is a three-dimensional structural schematic diagram of an air-drying component of a dehydration device for preventing material from settling according to the utility model;
[0020] Explanation of the accompanying drawings: 1. Feed inlet; 2. Dehydration assembly; 3. Base assembly; 4. Stirring assembly; 5. Scraper assembly; 6. Drainage assembly; 7. Air-drying assembly; 201. Dehydration barrel; 202. Filter screen; 203. Collection bin; 204. Filter support rod; 301. Shock absorber; 302. Buffer spring; 303. Support column; 304. Anti-slip pad; 401. Stirring motor; 402. Stirring rod; 403. Spiral plate; 501. Rotating base; 502. Rotating scraper; 503. Rotating inclined plate; 601. Water filter inclined plate; 602. Drain pipe; 603. Drain valve; 701. Fan bracket; 702. Fan motor; 703. Blowing fan. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a dehydration device to prevent material from sedimentation, comprising a feed port 1, a dehydration component 2, a base component 3, a stirring component 4, a scraper component 5, a drainage component 6 and an air-drying component 7; the side of the feed port 1 is provided with a dehydration component 2, the bottom surface of the dehydration component 2 is provided with a base component 3, the interior of the dehydration component 2 is provided with a stirring component 4, the outer side of the stirring component 4 is provided with a scraper component 5, the interior of the dehydration component 2 is provided with a drainage component 6, the top surface of the dehydration component 2 is provided with an air-drying component 7, and the feed port 1 can suspend the material The suspension is sent into the dehydration component 2, and the dehydration component 2 can separate the material from the water to achieve the purpose of dehydrating the material. The base component 3 provides a stable support for the device. The stirring component 4 can stir the suspension at the bottom upward to facilitate the separation of the material and the water. The scraper component 5 can hang up the material settled at the bottom of the dehydration component 2 to prevent the material from clogging the filter holes and affecting the dehydration effect of the material. The drainage component 6 can discharge the separated water out of the device. The air-drying component 7 can air-dry the dehydrated material to further remove the moisture on the surface of the material.
[0023] See also Figure 2-4In this embodiment, the dehydration component 2 includes a dehydration barrel 201, a filter screen plate 202, a collection bin 203 and a filter support rod 204; a dehydration barrel 201 is arranged on the side of the feed port 1, a filter screen plate 202 is arranged inside the dehydration barrel 201, a collection bin 203 is arranged on the bottom surface of the dehydration barrel 201, and a filter support rod 204 is arranged on the bottom surface of the filter screen plate 202. The material is transported into the dehydration barrel 201 through the feed port 1 for dehydration treatment, the material is filtered by the filter screen plate 202 to separate the water, and the separated water is collected by the collection bin 203. The base component 3 includes a shock absorbing damper 301, a buffer spring 302, a support column 303 and an anti-slip pad 304; a shock absorbing damper 301 is arranged on the bottom surface of the dehydration barrel 201, and the shock absorbing damper 301 is arranged in three groups, and the outer side of the shock absorbing damper 301 is arranged The buffer spring 302 and the bottom surface of the shock absorber 301 are provided with a support column 303, and the bottom surface of the support column 303 is provided with an anti-skid pad 304. The shock absorber 301 and the buffer spring 302 are used to absorb and offset the vibration generated during the operation of the device, and the support column 303 and the anti-skid pad 304 are used to provide a stable support for the device. The stirring component 4 includes a stirring motor 401, a stirring rod 402 and a spiral plate 403; the top surface of the dehydration barrel 201 is provided with a stirring motor 401, the output end of the stirring motor 401 is provided with a stirring rod 402, and the outer side of the stirring rod 402 is provided with a spiral plate 403. The stirring rod 402 is driven to rotate by the stirring motor 401, thereby driving the spiral plate 403 to rotate, stirring the water at the bottom of the dehydration barrel 201 upward, thereby stirring the material precipitated at the bottom, and facilitating the separation of the water.
[0024] The scraper assembly 5 includes a rotating base 501, a rotating scraper 502 and a rotating inclined plate 503; the bottom surface of the stirring rod 402 is provided with a rotating base 501, and the rotating base 501 is arranged on the top surface of the filter screen plate 202. The outer side of the rotating base 501 is provided with a rotating scraper 502, and the rotating scraper 502 is provided with five groups. The side of the rotating scraper 502 is provided with a rotating inclined plate 503. The rotating base 501 is driven to rotate by the rotation of the stirring rod 402, so that the materials on the filter screen plate 202 and the inner wall of the dewatering barrel 201 are continuously scraped upwards by the rotating scraper 502 and the rotating inclined plate 503 to prevent the materials from settling on the filter screen plate 202 and clogging the leakage holes, thereby affecting the separation of water. The drainage assembly 6 includes a water filtering inclined plate 601, a drainage pipe 602 and a drainage valve 603; the top surface of the collection bin 203 is provided with a water filtering Inclined plate 601, a drain pipe 602 is arranged on the side of the collecting bin 203, a drain valve 603 is arranged inside the drain pipe 602, after the drain pipe 602 is opened by using the drain valve 603, the moisture in the collecting bin 203 is collected by the filtered water inclined plate 601 and discharged out of the device through the drain pipe 602, the air drying component 7 includes a fan bracket 701, a fan motor 702 and a blowing fan 703; a fan bracket 701 is arranged on the top surface of the dehydration barrel 201, the fan bracket 701 is arranged in three groups, a fan motor 702 is arranged on the top surface of the fan bracket 701, and a blowing fan 703 is arranged at the output end of the fan motor 702, after the material is dehydrated, the fan motor 702 is used to drive the blowing fan 703 to rotate, and blow air into the dehydration barrel 201, so as to blow away the moisture on the surface of the material, further improving the dehydration effect.
[0025] During operation, the material is transported into the dehydration barrel 201 through the feed port 1 for dehydration treatment, and the material is filtered by the filter screen 202 to separate the water, and the separated water is collected by the collection bin 203;
[0026] The stirring motor 401 drives the stirring rod 402 to rotate, thereby driving the spiral plate 403 to rotate, stirring the water at the bottom of the dehydration barrel 201 upward, thereby stirring the material precipitated at the bottom, so as to facilitate the separation of the water;
[0027] The stirring rod 402 rotates to drive the rotating base 501 to rotate, so that the materials on the filter screen plate 202 and the inner wall of the dewatering barrel 201 are continuously scraped upwards by the rotating scraper 502 and the rotating inclined plate 503, so as to prevent the materials from settling on the filter screen plate 202 and clogging the leakage holes, thereby affecting the separation of water;
[0028] After the drain pipe 602 is opened by the drain valve 603, the water in the collection chamber 203 is collected by the filtered water inclined plate 601 and discharged out of the device through the drain pipe 602;
[0029] After the material is dehydrated, the fan motor 702 is used to drive the air blowing fan 703 to rotate and blow air into the dehydration barrel 201, thereby blowing away the moisture on the surface of the material, further improving the dehydration effect;
[0030] The shock absorbing damper 301 and the buffer spring 302 are used to absorb and offset the vibration generated during the operation of the device, and the support column 303 and the anti-skid pad 304 are used to provide a stable support for the device.
[0031] Through the above steps, the feed inlet 1 delivers the material suspension into the dehydration component 2, the dehydration component 2 separates the material from the water to achieve the purpose of material dehydration, the base component 3 provides stable support for the device, the stirring component 4 stirs the suspension at the bottom upward to facilitate the separation of the material and water, the scraper component 5 hangs up the material settled at the bottom of the dehydration component 2 to prevent the material from clogging the filter holes and affecting the dehydration effect of the material, the drainage component 6 discharges the separated water out of the device, and the air-drying component 7 air-dries the dehydrated material to further remove the moisture on the surface of the material.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A dehydration device for preventing material from settling, comprising a feed inlet (1); characterized in that: The invention also comprises a dehydration component (2), a base component (3), a stirring component (4), a scraper component (5), a drainage component (6) and an air drying component (7); the dehydration component (2) is arranged on the side of the feed inlet (1), the base component (3) is arranged on the bottom surface of the dehydration component (2), the stirring component (4) is arranged inside the dehydration component (2), the scraper component (5) is arranged on the outside of the stirring component (4), the drainage component (6) is arranged inside the dehydration component (2), and the air drying component (7) is arranged on the top surface of the dehydration component (2).
2. A dehydration device for preventing material from settling according to claim 1, characterized in that: The dehydration assembly (2) comprises a dehydration barrel (201), a filter screen plate (202), a collection bin (203) and a filter support rod (204); the dehydration barrel (201) is arranged on the side of the feed inlet (1), the filter screen plate (202) is arranged inside the dehydration barrel (201), the collection bin (203) is arranged on the bottom surface of the dehydration barrel (201), and the filter support rod (204) is arranged on the bottom surface of the filter screen plate (202).
3. A dehydration device for preventing material from settling according to claim 2, characterized in that: The base assembly (3) comprises a shock absorbing damper (301), a buffer spring (302), a support column (303) and an anti-skid pad (304); the bottom surface of the dewatering barrel (201) is provided with a shock absorbing damper (301), three groups of shock absorbing dampers (301) are provided, the outer side of the shock absorbing damper (301) is provided with a buffer spring (302), the bottom surface of the shock absorbing damper (301) is provided with a support column (303), and the bottom surface of the support column (303) is provided with an anti-skid pad (304).
4. A dehydration device for preventing material from settling according to claim 3, characterized in that: The stirring assembly (4) comprises a stirring motor (401), a stirring rod (402) and a spiral plate (403); the stirring motor (401) is arranged on the top surface of the dehydration barrel (201), the stirring rod (402) is arranged at the output end of the stirring motor (401), and the spiral plate (403) is arranged on the outer side of the stirring rod (402).
5. A dehydration device for preventing material from settling according to claim 4, characterized in that: The scraper assembly (5) comprises a rotating base (501), a rotating scraper (502) and a rotating inclined plate (503); the bottom surface of the stirring rod (402) is provided with a rotating base (501), the rotating base (501) is arranged on the top surface of the filter screen plate (202), the outer side of the rotating base (501) is provided with a rotating scraper (502), five groups of rotating scrapers (502) are provided, and the side surfaces of the rotating scrapers (502) are provided with rotating inclined plates (503).
6. A dehydration device for preventing material from settling according to claim 5, characterized in that: The drainage assembly (6) comprises a water filtering inclined plate (601), a drainage pipe (602) and a drainage valve (603); the top surface of the collection bin (203) is provided with the water filtering inclined plate (601), the side surface of the collection bin (203) is provided with the drainage pipe (602), and the interior of the drainage pipe (602) is provided with the drainage valve (603).
7. A dehydration device for preventing material from settling according to claim 5, characterized in that: The air drying component (7) comprises a fan bracket (701), a fan motor (702) and an air blowing fan (703); the top surface of the dehydration barrel (201) is provided with a fan bracket (701), three groups of fan brackets (701) are provided, the top surface of the fan bracket (701) is provided with a fan motor (702), and the output end of the fan motor (702) is provided with an air blowing fan (703).