Rotary anode furnace tuyere masonry structure
By adopting fan-shaped bricks larger than furnace bricks and processing bricks in the rotary anode furnace, combined with the design of the adhesive layer and guard plate, the problem of easy damage in the oxidation and reduction operations of the traditional air vent structure is solved, and the effect of extending service life and improving stability is achieved.
Patent Information
- Application Number
- CN202420744665.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The traditional rotary anode furnace air outlet structure is susceptible to rapid airflow and turbulent flow during oxidation and reduction operations, resulting in structural damage and short service life.
The fan-shaped bricks and processed bricks with a radial length of the furnace shell are larger than the furnace body bricks. Through the design of the adhesive layer and guard plate, a smooth transition air outlet structure is formed to reduce the erosion and erosion of the melt.
It effectively reduces the erosion and erosion of the melt, extends the service life of the air vent, and improves the stability and sealing of the structure.
Smart Images

Figure CN222688814U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotary anode furnaces, in particular to a rotary anode furnace tuyere masonry structure. Background Art
[0002] The rotary anode furnace is a key equipment for pyrometallurgical refining of crude copper. A series of operations such as heating, oxidation, and reduction of crude copper are all completed in the rotary furnace, among which oxidation and reduction are the most important operating steps in crude copper refining. During the oxidation and reduction operations, it is necessary to manually wrap a steel pipe with mud and insert it directly into the copper liquid from the tuyere, and blow compressed air and pulverized coal reducing agent into the copper liquid to complete the oxidation and reduction operations. Specifically, during the oxidation operation, a large amount of air needs to be blown in from the tuyere, and the tuyere bricks have to withstand the erosion of rapid airflow during this process; during the reduction stage, the reducing agent needs to be sprayed into the furnace from the tuyere, and the tuyere bricks have to withstand the turbulence and mechanical stress caused by the spraying of the reducing agent, which causes serious damage to the structure at the tuyere.
[0003] The traditional tuyere structure is generally formed by splicing multiple tuyere bricks or built by a thickened tuyere brick. However, the tuyere structure formed by splicing multiple tuyere bricks is not strong enough, and the gaps between bricks are difficult to control. After the tuyere bricks are burned and shortened, the melt can easily penetrate outward from the gaps and burn the furnace shell. The service life is short and the tuyere bricks may fall off in severe cases. For the tuyere structure built by a thickened tuyere brick, the part extending out of the peripheral length of the furnace body is more susceptible to melt erosion and wears out faster, which fails to achieve the purpose of extending the service life of the tuyere. Utility Model Content
[0004] The utility model aims to provide a rotary anode furnace tuyere masonry structure to solve the above technical problems, effectively alleviate the scouring and erosion of the melt, and extend the service life.
[0005] The embodiment of the utility model is realized through the following technical scheme: a rotary anode furnace tuyere masonry structure, including a cylindrical furnace shell, the inner wall of the furnace shell is masonry with furnace body bricks, the side wall of the furnace shell is provided with tuyere, the inner wall of the furnace shell is fitted with fan-shaped bricks, the fan-shaped bricks are provided with through holes inclined downward and connected to the tuyere, the length of the fan-shaped bricks along the radial direction of the furnace shell is greater than the length of the furnace body bricks along the radial direction of the furnace shell, and processed bricks for gradual and smooth transition are masonry between the fan-shaped bricks and the furnace body bricks.
[0006] Furthermore, the processed bricks are laid with staggered joints up and down and left and right.
[0007] Furthermore, a guard plate is installed on the outer wall of the furnace shell, and a through hole communicating with the air port and the through hole is opened on the guard plate.
[0008] Preferably, the through hole is located in the center of the guard plate.
[0009] Furthermore, adhesive layers are provided between the processed bricks, between the processed bricks and the fan-shaped bricks, and between the processed bricks and the furnace body bricks.
[0010] Furthermore, the through hole is smoothly connected with the air outlet.
[0011] Furthermore, clay bricks are provided between the furnace shell and the furnace body bricks and between the furnace shell and the processed bricks.
[0012] The utility model has at least the following advantages and beneficial effects: by adopting fan-shaped bricks whose radial length along the furnace shell is greater than that of the furnace body bricks, the fan-shaped bricks fit the internal curvature of the furnace shell, and a smooth transition is achieved by processing the bricks, which effectively reduces the scouring and erosion of the melt and prolongs the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 A side sectional view of a rotary anode furnace tuyere masonry structure provided by the utility model;
[0015] Figure 2 A top-sectional view of a rotary anode furnace tuyere masonry structure provided by the utility model;
[0016] Figure 3 A front view of a rotary anode furnace tuyere masonry structure provided by the utility model;
[0017] Icon: 1-furnace shell, 10-tuyere, 2-furnace body brick, 3-fan-shaped brick, 30-through hole, 4-processed brick, 5-guard plate, 50-through hole, 6-adhesive layer, 7-clay brick. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] Example
[0021] like Figure 1-3 As shown, in this embodiment, a rotary anode furnace tuyere 10 masonry structure is mainly disclosed, including a cylindrical furnace shell 1, the inner wall of the furnace shell 1 is masonry with furnace body bricks 2, the side wall of the furnace shell 1 is provided with tuyere 10, the inner wall of the furnace shell 1 is fitted with fan-shaped bricks 3, the fan-shaped bricks 3 are provided with through holes 30 inclined downward and connected to the tuyere 10, the radial length of the fan-shaped bricks 3 along the furnace shell 1 is greater than the radial length of the furnace body bricks 2 along the furnace shell 1, and processing bricks 4 for gradual and smooth transition are masonry between the fan-shaped bricks 3 and the furnace body bricks 2. It should be noted that the furnace body bricks 2 are masonry in the furnace shell 1 as the furnace body There are 2 layers of bricks, and the fan-shaped bricks 3 are thickened and placed vertically. The big end fits closely to the curvature of the inner wall of the furnace shell 1 to ensure that there is no gap between the fan-shaped bricks 3 and the furnace shell 1. The structure is tighter and reduces the risk of melt leakage. The length of the processed bricks 4 along the radial direction of the furnace shell 1 gradually shortens from around the fan-shaped bricks 3 to the surrounding areas and gradually connects closely with the furnace body bricks 2. The entire tuyere 10 structure forms a smoothly transitioned bulge on the inner wall of the furnace shell 1, which makes the fan-shaped bricks 3 and the furnace body bricks 2 smoothly connected, increases the radial length of the fan-shaped bricks 3 along the furnace shell 1, can effectively alleviate the scouring and erosion of the melt, and prolongs the service life.
[0022] Furthermore, in a specific implementation, the processed bricks 4 provided in the embodiment of the utility model are laid with staggered joints in the upper and lower parts and the left and right parts, thereby improving the structural stability.
[0023] Furthermore, in a specific implementation, a guard plate 5 is installed on the outer wall of the furnace shell 1 provided in the embodiment of the utility model, and a through hole 50 connected to the tuyere 10 and the through hole 30 is opened on the guard plate 5. When oxidation and reduction operations are performed, the steel pipe passes through the through hole 50, the tuyere 10 and the through hole 30 in sequence and is inserted into the copper liquid in the furnace shell 1; specifically, the through hole 50 is located at the center of the guard plate 5, which can effectively play a protective effect.
[0024] Furthermore, in the specific implementation, an adhesive layer 6 is provided between the above-mentioned processed bricks 4, between the processed bricks 4 and the fan-shaped bricks 3, and between the processed bricks 4 and the furnace body bricks 2 provided in the embodiment of the utility model, so as to enhance the connectivity and stability between the components, reduce the loosening and falling off of the masonry structure, and prevent the melt from seeping out.
[0025] Furthermore, in a specific implementation, the through hole 30 provided in the embodiment of the utility model is smoothly connected with the tuyere 10 to avoid collision between the steel pipe and the hole wall and wear of the fan-shaped brick 3 during oxidation and reduction operations.
[0026] Furthermore, in a specific implementation, clay bricks 7 are provided between the furnace shell 1 and the furnace body bricks 2 and between the furnace shell 1 and the processing bricks 4 provided in the embodiment of the utility model, which helps to improve the sealing and stability of the structure and reduce the loss of heat energy.
[0027] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A rotary anode furnace tuyere masonry structure, comprising a cylindrical furnace shell (1), wherein the inner wall of the furnace shell (1) is masonry-coated with furnace body bricks (2), characterized in that: The side wall of the furnace shell (1) is provided with an air vent (10), the inner wall of the furnace shell (1) is fitted with a fan-shaped brick (3), the fan-shaped brick (3) is provided with a through hole (30) inclined downward and connected to the air vent (10), the radial length of the fan-shaped brick (3) along the furnace shell (1) is greater than the radial length of the furnace body brick (2) along the furnace shell (1), and a processed brick (4) for gradual and smooth transition is laid between the fan-shaped brick (3) and the furnace body brick (2).
2. A rotary anode furnace tuyere masonry structure as claimed in claim 1, characterized in that: The processed bricks (4) are laid with staggered joints in the upper, lower, left and right directions.
3. A rotary anode furnace tuyere masonry structure as claimed in claim 1, characterized in that: A guard plate (5) is installed on the outer wall of the furnace shell (1), and a through hole (50) communicating with the air port (10) and the through hole (30) is provided on the guard plate (5).
4. A rotary anode furnace tuyere masonry structure as claimed in claim 3, characterized in that: The through hole (50) is located at the center of the guard plate (5).
5. The rotary anode furnace tuyere masonry structure according to claim 1, characterized in that: An adhesive layer (6) is provided between the processed bricks (4), between the processed bricks (4) and the fan-shaped bricks (3), and between the processed bricks (4) and the furnace body bricks (2).
6. The rotary anode furnace tuyere masonry structure according to claim 1, characterized in that: The through hole (30) is smoothly connected to the air outlet (10).
7. The rotary anode furnace tuyere masonry structure according to claim 1, characterized in that: Clay bricks (7) are provided between the furnace shell (1) and the furnace body bricks (2) and between the furnace shell (1) and the processed bricks (4).