Strength detection device for forming spherical coal

By designing a strength detection device for spherical coal forming that can simulate the falling pressure of spherical coal, the problem of inability to simulate the falling pressure and adjust the temperature in the prior art is solved, and the detailed and accurate detection of the strength of spherical coal is achieved.

CN222689379UActive Publication Date: 2025-03-28SHIHEZI HUAXIN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420803934.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-28
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing coal strength testers cannot simulate the pressure when the coal falls from a high place, and cannot adjust the temperature, resulting in the test being inaccurate and accurate enough.

Method used

A strength detection device for spherical coal forming is designed. The detection box is moved upward by winding the rope, and then quickly falls after reaching a certain height. It simulates the pressure when spherical coal falls, and adjusts the temperature through the heating plate to conduct compression tests.

Benefits of technology

Accurate detection of the strength of spherical coal at different temperatures is achieved, which can simulate the pressure during fall, and improve the meticulousness and accuracy of the detection.

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Abstract

The utility model discloses a strength detection device for forming spherical coal, which comprises a base, two ends of the top of the base are fixedly connected with support rods, the top ends of the two support rods are fixedly connected with a same rotating shaft, the rotating shaft is fixedly connected with a reel, a rope is wound on the reel, and the bottom end of the rope is provided with a detection box. Telescopic rods are fixedly connected to the inner walls of the two sides of the detection box, heating plates are arranged at the tail ends of the telescopic rods, and grooves capable of containing the spherical coal are formed in the tops of the heating plates. According to the utility model, the weight of the detection box is utilized to enable the rotating shaft to reversely rotate and the detection box to quickly descend and fall to the ground, so that the pressure borne by the spherical coal during falling is simulated, the pressure resistance test is carried out on the spherical coal in the detection box, whether the strength of the spherical coal is qualified is judged according to whether the falling spherical coal is complete, and if the spherical coal is broken, the strength is unqualified. Meanwhile, the heating plate can be used for heating the spherical coal, so that the strength of the spherical coal can be conveniently tested at different temperatures, and the detection accuracy of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spherical coal molding, in particular to a strength detection device for spherical coal molding. Background Art

[0002] The strength of spherical coal is a problem that has always attracted much attention in the production line of briquette presses, because the quality of briquette is related to the quality and sales of briquette produced by the briquette production line, and is directly related to the value and profit created by the entire briquette production line. Under specified conditions, the performance indicators of briquette coal under various mechanical forces are divided into cold strength, hot strength, dry strength, wet strength, compressive strength, drum strength and drop strength according to the measurement conditions.

[0003] After the production of spherical coal is completed, in order to ensure the quality of the coal balls, it is usually necessary to use a special strength detection instrument to test its strength. In the prior art, Chinese patent CN206470132U discloses a briquette strength tester, including: a compressed air source, an equipment support, a cylinder arranged on the upper part of the equipment support, a sample base arranged on the lower part of the equipment support, and a working pressure gauge connected to the cylinder, wherein the compressed air source is connected to the cylinder, and the sample base is arranged directly below the cylinder. According to the requirements of coal powder molding, the utility model tests the working pressure of the cylinder while pressurizing the briquette, thereby obtaining the pressure when the briquette is broken. The utility model can significantly reduce the detection time of coal powder molding and improve the analysis ability of raw coal samples.

[0004] However, the coal mold strength tester provided in the above technical solution still has many shortcomings in actual use. For example, when conducting strength testing on coal molds, the compression resistance of coal molds is tested by air pressure, which cannot simulate the pressure that coal molds are subjected to when falling from a height. In addition, the compressive strength of coal molds is also related to temperature factors. The device cannot adjust the temperature, which makes the test not detailed and accurate enough. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] To solve the above problems, the utility model adopts the following technical solutions.

[0007] A strength detection device for spherical coal molding includes support rods fixedly connected to both ends of the top of a base, the top ends of the two support rods are fixedly connected to the same rotating shaft, a winding wheel is fixedly connected to the rotating shaft, a rope is wound around the winding wheel, and rotating the rotating shaft can make the winding wheel reel in the rope, the length of the rope is greater than the length of the support rods, a detection box is provided at the bottom end of the rope, and the detection box can be moved upward by reeling in the rope, and telescopic rods are fixedly connected to the inner walls on both sides of the detection box, a heating plate is provided at the end of the telescopic rod, and a groove for placing spherical coal is provided on the top of the heating plate.

[0008] Preferably, a handle for binding with a rope is provided on the top of the detection box, and both ends of the handle are rotatably connected to the detection box.

[0009] Preferably, a guide rail is provided on one side of the two support rods close to the detection box, and the detection box forms a sliding structure between the slider and the guide rail. A plurality of scale bars are provided on the front side of the support rod, and the plurality of scale bars are evenly distributed about the central axis of the support rod.

[0010] Preferably, the top and rear bottom of the detection box are both provided with openings, and the front side of the detection box is fixedly connected with a control panel, on which a display screen is arranged.

[0011] Preferably, a pressure sensor is fixedly connected to the bottom of the detection box, and a pad is fixedly connected to the top center of the base, and the position of the pad is opposite to the pressure sensor.

[0012] Preferably, both sides of the top of the rear opening of the detection box are provided with sliding grooves, one end of the sliding groove is slidably connected to a sealing plate through a slider, the back side of the sealing plate is in contact with the rear side of the detection box, the sliding sealing plate can seal the rear opening of the detection box, and the opposite surfaces of the two sealing plates can be connected magnetically.

[0013] Preferably, mounting holes are provided at the four corners of the base, and lightweight slots are provided at both sides of the base. Beneficial Effects

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model can adjust the distance between the two heating plates through the telescopic rod, and can place spherical coal of different sizes by cooperating with the grooves on the heating plates. The rotating shaft is rotated to make the winding wheel reel up the rope, so that the detection box moves up. When it moves up to a certain height, the rotating shaft is loosened, and the rotating shaft is rotated in the opposite direction by utilizing the weight of the detection box, and the detection box quickly falls to the ground, thereby simulating the pressure on the spherical coal when it falls, and performing a compression test on the spherical coal in the detection box. Whether the strength of the spherical coal is qualified is judged according to whether the spherical coal is intact after falling. If the spherical coal is broken, the strength is unqualified. At the same time, the spherical coal can be heated by utilizing the heating plate, which is convenient for testing the strength of the spherical coal at different temperatures, thereby improving the detection accuracy of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the rear end three-dimensional structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the support rod of the utility model;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the detection box of the utility model;

[0020] Figure 5 This is a schematic diagram of the three-dimensional structure of the heating plate of the utility model;

[0021] Figure 6 It is a schematic diagram of a partial three-dimensional structure of the utility model.

[0022] The corresponding relationship between the illustrations and component names in the figure is as follows:

[0023] 1. Base; 2. Support rod; 3. Rotating shaft; 4. Winding wheel; 5. Rope; 6. Testing box; 7. Telescopic rod; 8. Heating plate; 9. Scale bar; 10. Pressure sensor; 11. Control panel; 12. Handle; 13. Pad; 14. Slide; 15. Sealing plate; 16. Mounting hole; 17. Guide rail. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.

[0027] See also Figure 1-6 The utility model provides an embodiment: a strength detection device for spherical coal forming, including a base 1 with support rods 2 fixedly connected to both ends of the top, the tops of the two support rods 2 are fixedly connected to the same rotating shaft 3, the four corners of the base 1 are provided with mounting holes 16, and the two sides of the base 1 are provided with lightweight grooves. The device can be placed on an external horizontal plane through the base 1. The base 1 can be fixed to the external horizontal plane by using the mounting holes 16 and external bolts to complete the installation of the device. The setting of the lightweight groove can reduce the weight of the device.

[0028] The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The rope 5 is wound around the wire rope 5 and the wire rope 5 is wound around the wire rope 5. The setting of the hand 12 is convenient for binding with the rope 5. By winding the rope 5, the detection box 6 can be moved up. The inner walls on both sides of the detection box 6 are fixedly connected with telescopic rods 7. The ends of the telescopic rods 7 are provided with heating plates 8. The top of the heating plate 8 is provided with a groove for placing spherical coal. The top and the rear bottom of the detection box 6 are provided with openings. The front side of the detection box 6 is fixedly connected with a control panel 11, and a display screen is provided on the control panel 11. The bottom of the detection box 6 is fixedly connected with a pressure sensor 10, and the top center of the base 1 is fixedly connected with a pad 13, and the position of the pad 13 is opposite to the pressure sensor 10. The temperature of the heating plate 8 can be controlled by the control panel 11. By using the pad 13 of the detection box 6, the impact force of the landing can be monitored when the detection box 6 falls to the ground.

[0029] In this embodiment, guide rails 17 are provided on one side of the two support rods 2 close to the detection box 6. The detection box 6 forms a sliding structure through the slider and the guide rails 17. A plurality of scale bars 9 are provided on the front side of the support rod 2. The plurality of scale bars 9 are evenly distributed about the central axis of the support rod 2. The guide rails 17 on the support rod 2 can ensure the stability of the detection box 6 when it falls and prevent it from shifting when it lands. The scale bars 9 allow the user to check the rising height of the detection box 6.

[0030] In this embodiment, slide grooves 14 are provided on both sides of the top of the rear opening of the detection box 6. One end of the slide groove 14 is slidably connected to a sealing plate 15 through a slider. The back of the sealing plate 15 fits against the rear side of the detection box 6. The sliding sealing plate 15 can seal the rear opening of the detection box 6, and the opposing surfaces of the two sealing plates 15 can be magnetically connected. By using the slide groove 14 and the slider in combination, the sealing plate 15 can be opened, which is convenient for cleaning the broken spherical coal slag out of the detection box 6 and for cleaning the detection box 6.

[0031] Working principle: When using the device, firstly, the base 1 can be used to place the device on the external horizontal plane. The base 1 can be fixed to the external horizontal plane by using the mounting holes 16 and external bolts to complete the installation of the device. The setting of the lightweight groove can reduce the weight of the device. The spherical coal to be tested is placed on the heating plate 8 in the test box 6. The distance between the two heating plates 8 can be adjusted by the telescopic rod 7. Spherical coal of different sizes can be placed by using the grooves on the heating plate 8. The rotating shaft 3 is rotated to make the winding wheel 4 reel up the rope 5, so that the test box 6 moves up. When it moves up to a certain height, the rotating shaft 3 is loosened. The weight of the test box 6 is used to make the rotating shaft 3 rotate in the opposite direction, and the test box 6 falls to the ground quickly, thereby simulating the pressure on the spherical coal when it falls. The spherical coal in the test box 6 is subjected to a compression test. Whether the spherical coal is intact after falling can be judged whether the strength of the spherical coal is qualified. If the spherical coal is broken, the strength is unqualified. At the same time, the spherical coal can be heated by the heating plate 8, which is convenient for testing the strength of the spherical coal at different temperatures and improving the detection accuracy of the device. The setting of the handle 12 is convenient for binding with the rope 5. The temperature of the heating plate 8 can be controlled by the control panel 11. The use of the pad 13 of the detection box 6 can monitor the impact force of the landing when the detection box 6 falls to the ground. The guide rail 17 on the support rod 2 can ensure the stability of the detection box 6 when it falls to prevent it from shifting when it falls. The scale bar 9 allows the user to check the rising height of the detection box 6. The sealing plate 15 can be opened by the coordinated use of the slide 14 and the slider, which is convenient for cleaning the broken spherical coal slag from the detection box 6 and the cleaning of the detection box 6.

[0032] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.

Claims

1. A strength detection device for spherical coal molding, comprising a base (1) having support rods (2) fixedly connected to both ends of the top of the base (1), the top ends of the two support rods (2) fixedly connected to the same rotating shaft (3), a winding wheel (4) fixedly connected to the rotating shaft (3), a rope (5) wound around the winding wheel (4), the winding wheel (4) can be rotated to make the rope (5) reel in by the winding wheel (4), the length of the rope (5) is greater than the length of the support rods (2), and the characteristics are: A detection box (6) is provided at the bottom end of the rope (5). The detection box (6) can be moved upward by winding the rope (5). Telescopic rods (7) are fixedly connected to the inner walls on both sides of the detection box (6). A heating plate (8) is provided at the end of the telescopic rod (7). A groove for placing spherical coal is provided on the top of the heating plate (8).

2. The strength detection device for spherical coal molding according to claim 1 is characterized in that: A handle (12) for binding with the rope (5) is provided on the top of the detection box (6), and both ends of the handle (12) are rotatably connected to the detection box (6).

3. The strength detection device for spherical coal molding according to claim 2 is characterized in that: A guide rail (17) is provided on one side of the two support rods (2) close to the detection box (6); the detection box (6) forms a sliding structure with the guide rail (17) through a slider; a plurality of scale bars (9) are provided on the front side of the support rod (2); the plurality of scale bars (9) are evenly distributed about the central axis of the support rod (2).

4. The strength detection device for coal spherical molding according to claim 3 is characterized in that: The top and rear bottom of the detection box (6) are both provided with openings, and the front side of the detection box (6) is fixedly connected to a control panel (11), on which a display screen is provided.

5. The strength detection device for coal spherical molding according to claim 4, characterized in that: The bottom of the detection box (6) is fixedly connected to a pressure sensor (10), and the top center of the base (1) is fixedly connected to a pad (13), the pad (13) being located opposite to the pressure sensor (10).

6. The strength detection device for coal spherical molding according to claim 5, characterized in that: Slide grooves (14) are provided on both sides of the top of the rear opening of the detection box (6); one end of the slide groove (14) is slidably connected to a sealing plate (15) via a slider; the back side of the sealing plate (15) is in contact with the rear side of the detection box (6); the sliding sealing plate (15) can seal the rear opening of the detection box (6); and the opposite surfaces of the two sealing plates (15) can be connected magnetically.

7. The strength detection device for coal pelletizing according to any one of claims 1 to 6, characterized in that: The four corners of the base (1) are provided with mounting holes (16), and both sides of the base (1) are provided with lightweight grooves.

Citation Information

Patent Citations

  • Briquette strength tester

    CN206470132U