Full-automatic solid sample sampling and weighing system

Abstract

The utility model relates to the technical field of sampling equipment and discloses a full-automatic solid sample sampling and weighing system which comprises a supporting seat, a material barrel is arranged on the upper side of the supporting seat, a robot is arranged on one side of the supporting seat, an automatic discharging box is arranged on the side, away from the material barrel, of the robot, and a plurality of sampling bottles are arranged in the automatic discharging box. A weighing device is arranged on one side in the automatic discharging box, a coding device is fixed to the side, close to the sampling bottle, of the robot, a sampling device is arranged on the side, close to the material barrel, of the upper portion of the robot, a dust suction pipe is fixed to one side of the sampling device, and a camera is fixed to one side of the dust suction pipe; the utility model has the advantages that the sampling device is controlled by the robot, so that the problems that the conventional sampling method generally involves sampling from materials by an operator through a tool, the representativeness and the accuracy of the method are easily influenced by skills and subjective factors of the operator, and the method is not suitable for large-scale production or continuous flow are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of sampling equipment, in particular to a full-automatic solid sample sampling and weighing system. Background Art

[0002] Sampling solid samples is a common operation in fields such as scientific research, engineering practice and quality control. It is used to accurately and quickly take samples from solid materials for analysis, testing or quality control.

[0003] Traditional sampling methods usually involve operators using tools (such as shovels, spoons or pliers) to manually take samples from materials. This method is simple and easy, but the representativeness and accuracy of the sampling are easily affected by the operator's skills and subjective factors. It is not suitable for large-scale production or continuous processes and is inefficient. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a fully automatic solid sample sampling and weighing system, which avoids the traditional sampling method that usually involves operators using tools (such as shovels, spoons or pliers) to manually sample from materials. This method is simple and easy to use, but the representativeness and accuracy of the sampling are easily affected by the operator's skills and subjective factors. It is not suitable for large-scale production or continuous processes and has low efficiency.

[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: a fully automatic solid sample sampling and weighing system, including a support seat, a material barrel is arranged on the upper side of the support seat, a robot is arranged on one side of the support seat, an automatic discharge box is arranged on the side of the robot away from the material barrel, a plurality of sampling bottles are arranged inside the automatic discharge box, a weighing device is arranged on one side of the automatic discharge box, a code printer is fixed on the side of the robot close to the sampling bottle, a sampling device is arranged on the upper part of the robot close to the material barrel, a dust suction pipe is fixed on one side of the sampling device, and a camera is fixed on one side of the dust suction pipe.

[0006] As an improvement, the material barrel is provided with a layer A of material, a layer B of material and a layer C of material from top to bottom.

[0007] As an improvement, rollers are arranged inside the automatic discharge box.

[0008] As an improvement, the sampling device includes a sampling controller fixed inside the robot, an electric push rod is arranged below the sampling controller, a brush is arranged at the lower part of the electric push rod, and a sampling head is fixed at the bottom end of the electric push rod.

[0009] As an improvement, the electric push rod passes through the brush.

[0010] As an improvement, the material barrel that has been detected to be able to open the cover automatically enters the sampling line of the sampling room along the conveying line system, and the automatic sampling and weighing system starts the sampling program;

[0011] The material barrel enters the automatic lid opening station along with the conveyor line system, and the automatic lid opening device opens the barrel;

[0012] After opening the lid, the material barrel is transported to the automatic sampling station along the conveyor system, and the sampling device samples the material in the barrel. When sampling, the sampling device samples the three layers of the barrel A, B and C equally, and each barrel is sampled for no less than 200g; each barrel of a batch of material barrels must be sampled, and the samples of 35 to 55 barrels of material in the same container are stored in the same sampling bottle. The sampling bottle number corresponds to the information of the sampled material barrel, and is transmitted to the warehouse management system in real time;

[0013] After sampling is completed, the material barrel sampling information is uploaded to the warehouse management system, and the barrel is transported to the automatic capping station by the conveyor, and the barrel is capped by the automatic capping device;

[0014] After the capping is completed, the conveyor line system transports the barrel to the surface pollution detection station of the intelligent conveying system, and the sampling process is completed.

[0015] The advantages of the utility model compared with the prior art are: by controlling the sampling device by a robot, the traditional sampling method which usually involves an operator using tools (such as a shovel, a spoon or pliers) to manually take samples from the material is avoided. This method is simple and easy to use, but the representativeness and accuracy of the sampling are easily affected by the operator's skills and subjective factors, and is not suitable for large-scale production or continuous processes, and has the problem of low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a partial structural schematic diagram of the utility model.

[0018] As shown in the figure: 1. Support base; 2. Material barrel; 201. A layer material; 202. B layer material; 203. C layer material; 3. Robot; 4. Automatic discharge box; 5. Sampling bottle; 6. Weighing machine; 7. Coding machine; 8. Sampling device; 801. Sampling controller; 802. Electric push rod; 803. Brush; 804. Sampling head; 9. Dust suction tube; 10. Camera. DETAILED DESCRIPTION

[0019] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0020] In the specific implementation of the utility model, Figure 1 to Figure 2The fully automatic solid sample sampling and weighing system comprises a support base 1, a material barrel 2 is arranged on the upper side of the support base 1, and A layer material 201, B layer material 202 and C layer material 203 are arranged inside the material barrel 2 from top to bottom, a robot 3 is arranged on one side of the support base 1, a sampling device 8 is arranged on the upper side of the robot 3 near the material barrel 2, a dust suction pipe 9 is fixed on one side of the sampling device 8, and dust generated during sampling is discharged through the dust suction pipe 9, and a camera 10 is fixed on one side of the dust suction pipe 9;

[0021] The sampling device 8 includes a sampling controller 801 fixed inside the robot 3, an electric push rod 802 is arranged below the sampling controller 801, a brush 803 is arranged at the lower part of the electric push rod 802, the electric push rod 802 passes through the brush 803, and a sampling head 804 is fixed at the bottom end of the electric push rod 802;

[0022] During the implementation of the utility model, the material barrel 2 that can automatically open the cover after detection enters the sampling line of the sampling room with the conveying line system, the automatic sampling and weighing system starts the sampling program, the material barrel 2 enters the automatic opening position with the conveying line system, and the automatic opening device opens the barrel. After the opening is completed, the material barrel 2 is transported to the automatic sampling position with the conveying line system, and the electric push rod 802 is started so that the sampling head 804 samples the material in the barrel. When sampling, the sampling device 8 samples the three layers of the barrel A layer material 201, the B layer material 202 and the C layer material 203 equally, and each barrel is sampled with no less than 200g.

[0023] An automatic discharge box 4 is arranged on the side of the robot 3 away from the material barrel 2, a roller is arranged inside the automatic discharge box 4, a plurality of sampling bottles 5 are arranged inside the automatic discharge box 4, a weighing device 6 is arranged on one side inside the automatic discharge box 4, and a coding device 7 is fixed on the side of the robot 3 close to the sampling bottle 5;

[0024] During the implementation of the utility model, a batch of material barrels 2, each barrel needs to be sampled, and the samples obtained from 35 to 55 barrels of materials in the same container are stored in the same sampling bottle. The sampling bottle 5 is numbered to correspond to the information of the sampled material barrel 2 through the coding device 7, and is transmitted to the warehouse management system in real time. After the sampling is completed, the sampling information of the material barrel 2 is uploaded to the warehouse management system, and the barrel is transported to the automatic capping station by the conveyor, and the barrel is capped by the automatic capping device. After the capping is completed, the conveyor line system transports the barrel to the surface pollution detection station of the intelligent conveying system, and the sampling process ends.

[0025] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. Fully automatic solid sample sampling and weighing system, characterized by: The invention comprises a support base (1), a material barrel (2) is arranged on the upper side of the support base (1), a robot (3) is arranged on one side of the support base (1), an automatic material discharge box (4) is arranged on the side of the robot (3) away from the material barrel (2), a plurality of sampling bottles (5) are arranged inside the automatic material discharge box (4), a weighing device (6) is arranged on one side of the automatic material discharge box (4), a coding device (7) is fixed on the side of the robot (3) close to the sampling bottles (5), a sampling device (8) is arranged on the upper side of the robot (3) close to the material barrel (2), a dust suction pipe (9) is fixed on one side of the sampling device (8), and a camera (10) is fixed on one side of the dust suction pipe (9).

2. The fully automatic solid sample sampling and weighing system according to claim 1 is characterized in that: The material barrel (2) is provided with a layer A material (201), a layer B material (202) and a layer C material (203) from top to bottom.

3. The fully automatic solid sample sampling and weighing system according to claim 1 is characterized in that: The automatic discharge box (4) is provided with rollers inside.

4. The fully automatic solid sample sampling and weighing system according to claim 1 is characterized in that: The sampling device (8) comprises a sampling controller (801) fixed inside the robot (3), an electric push rod (802) is arranged below the sampling controller (801), a brush (803) is arranged at the lower part of the electric push rod (802), and a sampling head (804) is fixed at the bottom end of the electric push rod (802).

5. The fully automatic solid sample sampling and weighing system according to claim 4 is characterized in that: The electric push rod (802) passes through the brush (803).

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