Lamination vacuum pump oil circulation filtration system for solar panel processing
By designing the external housing and top cover structure, it is easy to replace the filter element, and combined with the use of the buffer cover and liquid level sensor, the complex problem of filter element replacement of the vacuum pump oil filter device is solved, achieving convenience of replacement and normal operation of the equipment.
Patent Information
- Application Number
- CN202420567982.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-22
AI Technical Summary
During the processing of solar modules, the oil filter device of the vacuum pump needs to be replaced regularly, but in the prior art, the replacement of the filter element requires the removal of the laminate, which is complicated and inconvenient to replace.
An external shell and top cover structure is designed. The shell is arranged outside the laminate, and the top cover is removable to facilitate opening the shell and changing the filter element. At the same time, a buffer cover and a liquid level sensor are used to reduce the generation of bubbles when the oil falls and monitor the filter element blockage.
The convenience and efficiency of filter element replacement are achieved, the removal of the laminate machine is avoided, the maintenance process is simplified, and the filter element is promptly blocked through the liquid level sensor to ensure the normal operation of the equipment.
Smart Images

Figure CN222694159U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filtering equipment, and more specifically to a laminated vacuum pump oil circulation filtering system used for processing solar energy components. Background Art
[0002] Laminator refers to mechanical equipment that presses multiple layers of materials together. It is also an important equipment required for the manufacture of solar cell modules. It is a device that presses EVA film, solar cell sheets, tempered glass, and back film into a rigid whole under high temperature and vacuum conditions. After the EVA film has been subjected to high temperature in the laminator, the peroxide, antioxidant, and trace wax acid added to the EVA film will escape back as the temperature rises. Part of these complex substances are sucked into the vacuum pump, adsorbed on the various components in the vacuum pump or dissolved in the vacuum pump oil, causing the overall function of the vacuum pump to decline. The other part is in the vacuum pipeline. As the temperature drops, it forms colloidal particles and adsorbs on the vacuum pipeline. Over time, the vacuum pipeline will become narrower or even blocked, which is easy to cause equipment failure.
[0003] In view of the above situation, a filter device needs to be added to the laminator to filter the oil of the vacuum pump to ensure the normal use of the laminator. At present, the oil pipeline of the vacuum pump is set inside the laminator, and the filter device is also set inside the laminator and connected to the oil pipeline. However, since the filter element in the filter device needs to be replaced regularly, the laminator needs to be dismantled when replacing it, which is complicated and inconvenient to replace the filter element.
[0004] Therefore, it is an urgent problem for those skilled in the art to develop a laminated vacuum pump oil circulation filtration system for solar panel processing with easy filter element replacement. Utility Model Content
[0005] In view of this, the utility model provides a laminated vacuum pump oil circulation filtration system for solar module processing with easy filter element replacement.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] Lamination vacuum pump oil circulation filtration system for solar panel processing, including:
[0008] A shell, the shell is arranged outside the laminator; the top of the shell is open, and the bottom is provided with an oil outlet;
[0009] A top cover, the top cover is buckled on the top of the shell, and an oil inlet is opened on the top cover, and the oil inlet is connected to the inside of the shell;
[0010] A filter element is arranged inside the housing and below the oil inlet.
[0011] The beneficial effect of adopting the above technical solution is that the shell in the utility model is arranged outside the laminator, and the top cover and the shell can be disassembled, so it is convenient to open the shell to replace the filter element, and the operation is convenient, which can improve the efficiency of replacing the filter element.
[0012] Preferably, a first flange is provided on the outer wall of the top of the housing, and a second flange is provided on the outer circumferential surface of the top cover, and the first flange and the second flange are buckled and connected. The first flange and the second flange can not only firmly fix the housing and the top cover, but also facilitate opening the top cover to replace the filter element.
[0013] Preferably, an oil inlet pipe is provided at the oil inlet, and a buffer cover is provided at the bottom of the oil outlet end of the oil inlet pipe. After the oil comes out of the oil inlet pipe, it falls along the buffer cover, which can slow down the falling speed of the oil and avoid bubbles when the oil falls.
[0014] Preferably, the buffer cover is in an inverted funnel shape, and the top of the buffer cover is closed. The buffer cover can make the oil scatter to all sides.
[0015] Preferably, a connecting frame is provided on the outer tube wall of the oil outlet end of the oil inlet pipe, and the connecting frame is connected to the buffer cover. The connecting frame connects the oil inlet pipe and the buffer cover so that the top of the buffer cover is aligned with the outlet of the oil inlet pipe.
[0016] Preferably, a limiting ring is provided on the inner wall of the housing, and the filter element is placed on the top of the limiting ring. The limiting ring can limit the position of the filter element.
[0017] Preferably, a pressure ring is provided below the buffer cover, and the pressure ring presses the top of the filter element. The pressure ring and the limit ring can limit the position of the filter element.
[0018] Preferably, a connecting rod is provided at the bottom of the buffer cover, and the connecting rod is connected to the pressure ring.
[0019] Preferably, a liquid level sensor is provided inside the housing, and the liquid level sensor is located below the filter element. The liquid level sensor can monitor the oil in the housing, and when the filter element is clogged and the liquid level does not meet the requirement, an alarm will be issued to prompt the staff to replace the filter element.
[0020] Preferably, the oil inlet pipe is connected to a multi-pipe joint, and is simultaneously connected to the oil in multiple vacuum pumps through the multi-pipe joint, so that multiple machines can be used together.
[0021] It can be seen from the above technical solutions that, compared with the prior art, the utility model discloses a laminating vacuum pump oil circulation filtration system for solar module processing, which has the following beneficial effects:
[0022] (1) The top cover of the utility model is easy to open, making it convenient to replace the filter element;
[0023] (2) A buffer cover is provided at the outlet of the liquid inlet pipe to buffer and defoam the falling oil, thereby preventing excessive bubbles from being generated during the falling process of the oil;
[0024] (3) The liquid level sensor can indicate the clogging of the filter element and replace the filter element in time;
[0025] (4) One filtration system can be connected to the oil pipes of multiple vacuum pumps at the same time to achieve multi-machine connection. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0027] Figure 1 The accompanying drawing is a schematic diagram of the structure of the filtration system provided by the utility model;
[0028] Figure 2 The accompanying drawing is a structural schematic diagram of a four-way joint connecting an oil inlet pipe and an oil outlet in a filtering system provided by the utility model;
[0029] Figure 3 The accompanying drawing is an internal cross-sectional view of the filtration system provided by the utility model;
[0030] Figure 4 The accompanying drawing is a schematic structural diagram of the connection between the top cover and the buffer cover provided by the utility model.
[0031] Among them, in the figure,
[0032] 1- housing;
[0033] 11-oil outlet; 12-first flange; 13-limiting ring;
[0034] 2- Top cover;
[0035] 21- second flange;
[0036] 3-filter element; 4-oil inlet pipe; 5-buffer cover; 6-connecting frame; 7-pressure ring; 8-connecting rod; 9-liquid level sensor; 10-multi-pipe connector. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0038] The utility model embodiment discloses a laminating vacuum pump oil circulation filtration system for solar module processing, comprising:
[0039] The housing 1 is arranged outside the laminator; the top of the housing 1 is open, and an oil outlet 11 is provided at the bottom;
[0040] A top cover 2, which is buckled on the top of the housing 1 and is provided with an oil inlet, which is communicated with the interior of the housing 1;
[0041] The filter element 3 is arranged inside the housing 1 and below the oil inlet.
[0042] In order to further optimize the above technical solution, a first flange 12 is provided on the outer wall of the top of the housing 1, and a second flange 21 is provided on the outer circumferential surface of the top cover 2. The first flange 12 and the second flange 21 are buckled and connected. The first flange 21 and the second flange 21 are fixed by bolts.
[0043] In order to further optimize the above technical solution, an oil inlet pipe 4 is provided at the oil inlet, and a buffer cover 5 is provided at the bottom of the oil outlet end of the oil inlet pipe 4.
[0044] In order to further optimize the above technical solution, the buffer cover 5 is in an inverted funnel shape, and the top of the buffer cover 5 is closed. The top of the buffer cover 5 is a plane, which can first buffer the oil and reduce the flow rate of the oil.
[0045] In order to further optimize the above technical solution, a connecting frame 6 is provided on the outer tube wall of the oil outlet end of the oil inlet pipe 4, and the connecting frame 6 is connected to the buffer cover 5. A plurality of connecting frames 6 are evenly provided around the side wall of the buffer cover 5.
[0046] In order to further optimize the above technical solution, a limiting ring 13 is provided on the inner wall of the housing 1 , and the filter element 3 is placed on the top of the limiting ring 13 .
[0047] In order to further optimize the above technical solution, a pressure ring 7 is arranged below the buffer cover 5, and the pressure ring 7 presses the top of the filter element 3. When filtering the oil, a part of the oil will be stored on the top of the filter element 3. The arrangement of the pressure ring 7 and the limit ring 13 can play a role in fixing and limiting the filter element 3, preventing the oil from affecting the position of the filter element 3.
[0048] In order to further optimize the above technical solution, a connecting rod 8 is provided at the bottom of the buffer cover 5, and the connecting rod 8 is connected to the pressure ring 7. A plurality of connecting rods 8 are provided around the pressure ring 7.
[0049] In order to further optimize the above technical solution, a liquid level sensor 9 is provided inside the housing 1, and the liquid level sensor 9 is located below the filter element. When the filter element 3 can filter normally, a certain height of oil will be maintained below the filter element 3. Once the filter element 3 is clogged by impurities and the filtering is not smooth, the filtering speed of the oil will decrease, and the oil height below the filter element 3 will also decrease. When it drops below the liquid level sensor 9, the liquid level sensor 9 will sound an alarm, prompting the staff to replace the filter element.
[0050] In order to further optimize the above technical solution, the oil inlet pipe 4 is connected to the multi-pipe joint 10, and is simultaneously connected to the oil in multiple vacuum pumps through the multi-pipe joint 10. The multi-pipe joint 10 can be a two-way, three-way, four-way or other multi-way joint, and a suitable joint can be appropriately replaced as needed. The same pipe joint is set at the oil inlet pipe 4 and the oil outlet 11 to realize the use of multiple machines.
[0051] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.
[0052] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A laminating vacuum pump oil circulation filtration system for solar panel processing, characterized in that: include: A shell (1), the shell (1) being arranged outside the laminator; the top of the shell (1) is open, and the bottom is provided with an oil outlet (11); A top cover (2), the top cover (2) is buckled on the top of the shell (1), and an oil inlet is provided on the top cover (2), and the oil inlet is communicated with the interior of the shell (1); a first flange (12) is provided on the outer wall of the top end of the shell (1), and a second flange (21) is provided on the outer circumferential surface of the top cover (2), and the first flange (12) and the second flange (21) are buckled and connected; A filter element (3), the filter element (3) is arranged inside the housing (1) and is located below the oil inlet.
2. The lamination vacuum pump oil circulation filtration system for solar panel processing according to claim 1 is characterized in that: An oil inlet pipe (4) is provided at the oil inlet, and a buffer cover (5) is provided at the bottom of the oil outlet end of the oil inlet pipe (4).
3. The lamination vacuum pump oil circulation filtration system for solar panel processing according to claim 2 is characterized in that: The buffer cover (5) is in an inverted funnel shape, and the top of the buffer cover (5) is in a closed shape.
4. The lamination vacuum pump oil circulation filtration system for solar panel processing according to claim 3 is characterized in that: A connecting frame (6) is provided on the outer tube wall of the oil outlet end of the oil inlet pipe (4), and the connecting frame (6) is connected to the buffer cover (5).
5. The lamination vacuum pump oil circulation filtration system for solar panel processing according to claim 1, characterized in that: A limiting ring (13) is provided on the inner wall of the housing (1), and the filter element (3) is placed on the top of the limiting ring (13).
6. The lamination vacuum pump oil circulation filtration system for solar module processing according to claim 4, characterized in that: A pressure ring (7) is provided below the buffer cover (5), and the pressure ring (7) presses the top of the filter element (3).
7. The lamination vacuum pump oil circulation filtration system for solar module processing according to claim 6, characterized in that: A connecting rod (8) is provided at the bottom of the buffer cover (5), and the connecting rod (8) is connected to the pressure ring (7).
8. The lamination vacuum pump oil circulation filtration system for solar panel processing according to claim 1, characterized in that: A liquid level sensor (9) is arranged inside the housing (1), and the liquid level sensor (9) is located below the filter element.
9. The lamination vacuum pump oil circulation filtration system for solar panel processing according to claim 2, characterized in that: The oil inlet pipe (4) is connected to a multi-pipe joint (10) and is simultaneously connected to the oil in a plurality of vacuum pumps via the multi-pipe joint (10).