A membrane separation cleaning device for phosphate ester production
By designing the thrust cleaning components and strike components in the membrane separation device, the problem of incomplete impurity cleaning in the prior art is solved, and more efficient membrane separation and longer service life of the separation membrane are achieved.
Patent Information
- Application Number
- CN202421367735.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-17
AI Technical Summary
During the cleaning process of the existing membrane separation device, the ultrasonic generator drives water vibration to cause impurities to fall into the separation box. The water is always active and the impurities cannot precipitate, resulting in the impurities in the separation device's body being incompletely cleaned, affecting the membrane separation efficiency.
A membrane separation and cleaning device including a thrust cleaning assembly and a strike assembly is designed. Through the coordination of the thrust cleaning assembly and the strike assembly, the water flow direction is opposite to the material flow direction. While cleaning the separation membrane, impurities are washed away, and the separation membrane is shaken back and forth through the strike assembly to avoid impurities being blocked.
The impurities in the separation device body are effectively cleaned up, the membrane separation efficiency is improved, impurities are blocked, and the continuous use of the separation membrane and the optimization of the filtration effect are ensured.
Smart Images

Figure CN222694449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of membrane separation and cleaning, in particular to a membrane separation and cleaning device for phosphate ester production. Background Art
[0002] Phosphate ester, also known as orthophosphate ester, is prepared by a special catalytic esterification method. During the production of phosphate ester, other impurities are produced, and membrane separation is required to remove impurities from the raw materials. After the membrane separation device has been used for a period of time, a phosphate ester production membrane separation cleaning device is required to clean it.
[0003] According to the description of a membrane separation device disclosed in the patent website (authorization announcement number: CN 214210080 U), "The utility model relates to the technical field of membrane separation devices, and in particular to a membrane separation device, including a separation device body, the separation device body including a cleaning component, an ultrasonic generator, a first separation membrane and a second separation membrane, an ultrasonic generator is arranged on the upper side of the cleaning component, a first separation membrane is arranged on the left side of the cleaning component, and a second separation membrane is arranged on the right side of the cleaning component. When the separation membrane needs to be cleaned, the ultrasonic generator can be used to vibrate the water in the separation box, thereby driving the impurities on the separation membrane to fall off, and the cleaning effect is better, avoiding clogging of the separation membrane due to a large number of impurities, so that the separation membrane can be better used, and the overall device structure is simple and more practical."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model uses an ultrasonic generator to vibrate the water in the separation box, thereby driving the impurities on the separation membrane to fall off. The cleaned impurities can fall to the bottom of the separation box through the collecting groove. After sedimentation, the cleaning box cover can be opened and then cleaned. However, in actual use, the ultrasonic generator drives the water to vibrate to clean the separation membrane, so that the impurities are shaken off inside the separation box. The water vibration makes the water always active, and the impurities will not settle in the separation box. Even if they enter the separation box, they will still float up under the vibration of the water. The ultrasonic generator can only prevent the separation membrane from being blocked, but cannot clean the impurities in the separation device body, which is not conducive to the next use. Therefore, it is necessary to improve a membrane separation cleaning device for phosphate ester production to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a membrane separation and cleaning device for phosphate ester production to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a membrane separation and cleaning device for phosphate ester production, comprising a separation device body, a control panel is arranged on the front of the separation device body, an ultrasonic generator is arranged on the top of the separation device body, a liquid inlet pipe is fixedly installed on the right side of the separation device body, a liquid discharge pipe is fixedly installed on the left side of the separation device body, control valves A are arranged on the outside of the liquid inlet pipe and the liquid discharge pipe, a cleaning mechanism is arranged on the back of the separation device body, and a replacement mechanism is arranged inside the separation device body.
[0008] The cleaning mechanism comprises a backwash cleaning component and a knocking component, and the knocking component is arranged inside the backwash cleaning component.
[0009] Preferably, the backwash cleaning assembly includes a mounting plate, which is fixedly mounted on the back of the separation device body, a filter box is fixedly mounted on the top of the mounting plate, a door is provided on the back of the filter box, a connecting pipe is fixedly mounted on the top of the filter box, an inlet pipe is fixedly mounted on the outside of the drain pipe, a control valve B is provided on the outside of the connecting pipe and the inlet pipe, a drain pipe is fixedly mounted on the right side of the filter box, and a separation membrane A is slidably mounted inside the filter box to filter impurities.
[0010] Preferably, the separation membrane A is fixedly mounted on one end away from the filter box and an external water tank, the water inlet pipe is fixedly mounted on one end away from the discharge pipe and an external water pump, and the connecting pipe is fixedly mounted on one end away from the filter box and an inlet pipe, so that water carrying impurities is discharged through the connecting pipe.
[0011] Preferably, the knocking assembly includes a mounting frame, which is fixedly installed inside the filter box, a rotating shaft A is rotatably installed inside the mounting frame, an impeller is fixedly installed outside the rotating shaft A, a bevel gear A is fixedly installed on the bottom of the rotating shaft A, a bump is fixedly installed inside the filter box, a rotating shaft B is rotatably installed inside the bump, a bevel gear B is fixedly installed on one end of the rotating shaft B close to the bevel gear A, a cam is fixedly installed outside the rotating shaft B, two fixed columns are fixedly installed inside the filter box, and two springs A are fixedly installed inside the separation membrane A to drive the separation membrane A to rise.
[0012] Preferably, one end of the spring A away from the separation membrane A is fixedly mounted on the filter box, the separation membrane A is slidably mounted outside the two fixed columns, the cam is released from the separation membrane A, the bevel gear A is meshed with the bevel gear B, driving the rotating shaft B to rotate.
[0013] Preferably, the replacement mechanism includes an installation frame, which is slidably installed inside the separation device body, a handle is fixedly installed on the front side of the installation frame, a separation membrane B is provided inside the installation frame, two springs B are fixedly installed inside the installation frame, an insert block is fixedly installed at one end of the spring B away from the installation frame, and a pull block is fixedly installed on the front side of the insert block to drive the insert block to move.
[0014] Preferably, the pulling block is slidably installed inside the installation frame, and slots are provided at corresponding positions of the separation device body and the two inserting blocks, and the inserting blocks are inserted into the slots to install the installation frame.
[0015] Compared with the prior art, the utility model provides a membrane separation and cleaning device for phosphate ester production, which has the following beneficial effects:
[0016] 1. The membrane separation cleaning device for phosphate ester production has a cleaning mechanism. During use, water enters the separation device body. The flow direction of water in the separation device body is opposite to the flow direction of materials. While cleaning the separation membrane B, impurities separated from the right side of the separation membrane B are cleaned, thereby avoiding the problem of incomplete cleaning of impurities in the separation device body and affecting the membrane separation efficiency. The cam cooperates with the spring A to make the separation membrane A swing back and forth, thereby avoiding impurities clogging the separation membrane A during cleaning.
[0017] 2. The membrane separation and cleaning device for phosphate ester production has a replacement mechanism. During use, the pull block is pulled to separate the plug block from the inside of the separation device body, so that the old separation membrane B can be replaced, which is convenient for replacing the new separation membrane B, and the filtering effect is always the best. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the back structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the filter box and its connected mechanism of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the impeller and its connected mechanism of the utility model;
[0023] Figure 5 It is a schematic diagram of the exploded structure of the replacement mechanism of the utility model.
[0024] In the figure: 1. separation device body; 2. control panel; 3. ultrasonic generator; 4. liquid inlet pipe; 5. liquid discharge pipe; 6. control valve A; 7. cleaning mechanism; 71. backwash cleaning assembly; 711. mounting plate; 712. filter box; 713. door; 714. connecting pipe; 715. water inlet pipe; 716. control valve B; 717. discharge pipe; 718. separation membrane A; 72. knocking assembly; 721. mounting frame; 722. rotating shaft A; 723. impeller; 724. bevel gear A; 725. bump; 726. rotating shaft B; 727. bevel gear B; 728. cam; 729. fixing column; 7210. spring A; 8. replacement mechanism; 81. mounting frame; 82. handle; 83. separation membrane B; 84. spring B; 85. plug block; 86. pull block. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment 1
[0027] See also Figure 1-4 The utility model provides a technical solution: a membrane separation and cleaning device for phosphate ester production, comprising a separation device body 1, a control panel 2 is arranged on the front of the separation device body 1, an ultrasonic generator 3 is arranged on the top of the separation device body 1, a liquid inlet pipe 4 is fixedly installed on the right side of the separation device body 1, a liquid discharge pipe 5 is fixedly installed on the left side of the separation device body 1, control valves A6 are arranged outside the liquid inlet pipe 4 and the liquid discharge pipe 5, a cleaning mechanism 7 is arranged on the back of the separation device body 1, and a replacement mechanism 8 is arranged inside the separation device body 1.
[0028] The cleaning mechanism 7 includes a backwash cleaning component 71 and a knocking component 72 . The knocking component 72 is arranged inside the backwash cleaning component 71 .
[0029] Furthermore, the backwash cleaning assembly 71 includes a mounting plate 711, which is fixedly mounted on the back of the separation device body 1, a filter box 712 is fixedly mounted on the top of the mounting plate 711, a door 713 is provided on the back of the filter box 712, a connecting pipe 714 is fixedly mounted on the top of the filter box 712, an inlet pipe 715 is fixedly mounted on the outside of the drain pipe 5, control valves B716 are provided on the outside of the connecting pipe 714 and the inlet pipe 715, a drain pipe 717 is fixedly mounted on the right side of the filter box 712, and a separation membrane A718 is slidably mounted inside the filter box 712 to filter impurities.
[0030] Furthermore, one end of the separation membrane A718 away from the filter box 712 is fixedly installed with an external water tank, one end of the water inlet pipe 715 away from the discharge pipe 5 is fixedly installed with an external water pump, and one end of the connecting pipe 714 away from the filter box 712 is fixedly installed with the inlet pipe 4, so that water carrying impurities is discharged through the connecting pipe 714.
[0031] Furthermore, the knocking assembly 72 includes a mounting frame 721, which is fixedly installed inside the filter box 712. A rotating shaft A722 is rotatably installed inside the mounting frame 721, an impeller 723 is fixedly installed outside the rotating shaft A722, a bevel gear A724 is fixedly installed at the bottom of the rotating shaft A722, a protrusion 725 is fixedly installed inside the filter box 712, a rotating shaft B726 is rotatably installed inside the protrusion 725, a bevel gear B727 is fixedly installed at one end of the rotating shaft B726 close to the bevel gear A724, a cam 728 is fixedly installed outside the rotating shaft B726, two fixed columns 729 are fixedly installed inside the filter box 712, and two springs A7210 are fixedly installed inside the separation membrane A718 to drive the separation membrane A718 to rise.
[0032] Furthermore, one end of the spring A7210 away from the separation membrane A718 is fixedly installed on the filter box 712, and the separation membrane A718 is slidably installed on the outside of the two fixed columns 729. The cam 728 is released from the separation membrane A718, and the bevel gear A724 is engaged with the bevel gear B727, driving the rotating shaft B726 to rotate. Embodiment 2
[0033] See also Figure 5In combination with the first embodiment, it is further obtained that the replacement mechanism 8 includes a mounting frame 81, the mounting frame 81 is slidably mounted inside the separation device body 1, a handle 82 is fixedly mounted on the front of the mounting frame 81, a separation membrane B83 is arranged inside the mounting frame 81, two springs B84 are fixedly mounted inside the mounting frame 81, an insert block 85 is fixedly mounted on one end of the spring B84 away from the mounting frame 81, and a pull block 86 is fixedly mounted on the front of the insert block 85 to drive the insert block 85 to move.
[0034] Furthermore, the pull block 86 is slidably installed inside the installation frame 81 , and corresponding positions of the separation device body 1 and the two plug-in blocks 85 are provided with slots, and the plug-in blocks 85 are inserted into the slots to install the installation frame 81 .
[0035] In actual operation, when the device is used, the raw material enters the separation device body 1 through the liquid inlet pipe 4, and the material filtered by the separation membrane B83 is discharged and collected through the control valve A6. The ultrasonic generator 3 makes the water vibrate to prevent impurities from clogging the separation membrane B83 during use. After the device has been used for a period of time, the two control valves A6 are closed, and the two control valves B716 are opened. The water pump is started to drive the water in the external water tank to enter the discharge pipe 5 through the water inlet pipe 715, and then enter the separation device body 1. While cleaning the separation membrane B83, the impurities separated from the right side of the separation membrane B83 are cleaned and flow to the filter box 712 to be filtered through the separation membrane A718. The filtered water is discharged into the external water tank through the drain pipe 717 for recycling and water saving. Impurities are intercepted at the top of the separation membrane A718. When there are too many impurities on the top of the separation membrane A718, open it in time. Door 713 cleans the top of separation membrane A718, and the water flow drives impeller 723 to rotate, so that bevel gear A724 rotates and meshes with bevel gear B727, so that shaft B726 drives cam 728 to rotate, and cam 728 makes separation membrane A718 drop. After cam 728 separates from separation membrane A718, spring A7210 drives separation membrane A718 to rise, so that separation membrane A718 swings back and forth to avoid impurities clogging separation membrane A718 during cleaning. Through the alternation of membrane separation and cleaning, the device can perform continuous membrane separation with higher efficiency. When separation membrane B83 has been used for a long time, pull block 86 to separate plug block 85 from separation device body 1, and the old separation membrane B83 can be replaced. Spring B84 drives plug block 85 to be inserted into separation device body 1, and installation frame 81 is installed to facilitate replacement of new separation membrane B83, and the filtering effect is always the best.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A membrane separation and cleaning device for phosphate ester production, comprising a separation device body (1), characterized in that: A control panel (2) is arranged on the front of the separation device body (1), an ultrasonic generator (3) is arranged on the top of the separation device body (1), a liquid inlet pipe (4) is fixedly installed on the right side of the separation device body (1), a liquid discharge pipe (5) is fixedly installed on the left side of the separation device body (1), control valves A (6) are arranged outside the liquid inlet pipe (4) and the liquid discharge pipe (5), a cleaning mechanism (7) is arranged on the back of the separation device body (1), and a replacement mechanism (8) is arranged inside the separation device body (1); The cleaning mechanism (7) comprises a backwash cleaning component (71) and a knocking component (72); the knocking component (72) is arranged inside the backwash cleaning component (71).
2. The membrane separation and cleaning device for phosphate ester production according to claim 1, characterized in that: The backwash cleaning assembly (71) comprises a mounting plate (711), wherein the mounting plate (711) is fixedly mounted on the back of the separation device body (1), a filter box (712) is fixedly mounted on the top of the mounting plate (711), a door (713) is provided on the back of the filter box (712), a connecting pipe (714) is fixedly mounted on the top of the filter box (712), a water inlet pipe (715) is fixedly mounted on the outside of the drain pipe (5), a control valve B (716) is provided on the outside of the connecting pipe (714) and the water inlet pipe (715), a drain pipe (717) is fixedly mounted on the right side of the filter box (712), and a separation membrane A (718) is slidably mounted inside the filter box (712).
3. The membrane separation and cleaning device for phosphate ester production according to claim 2, characterized in that: One end of the separation membrane A (718) away from the filter box (712) is fixedly mounted to an external water tank, one end of the water inlet pipe (715) away from the liquid discharge pipe (5) is fixedly mounted to an external water pump, and one end of the connecting pipe (714) away from the filter box (712) is fixedly mounted to the liquid inlet pipe (4).
4. The membrane separation and cleaning device for phosphate ester production according to claim 2, characterized in that: The knocking assembly (72) comprises a mounting frame (721), wherein the mounting frame (721) is fixedly mounted inside the filter box (712), a rotating shaft A (722) is rotatably mounted inside the mounting frame (721), an impeller (723) is fixedly mounted outside the rotating shaft A (722), a bevel gear A (724) is fixedly mounted on the bottom of the rotating shaft A (722), a protrusion (725) is fixedly mounted inside the filter box (712), a rotating shaft B (726) is rotatably mounted inside the protrusion (725), a bevel gear B (727) is fixedly mounted on one end of the rotating shaft B (726) close to the bevel gear A (724), a cam (728) is fixedly mounted outside the rotating shaft B (726), two fixing columns (729) are fixedly mounted inside the filter box (712), and two springs A (7210) are fixedly mounted inside the separation membrane A (718).
5. The membrane separation and cleaning device for phosphate ester production according to claim 4, characterized in that: One end of the spring A (7210) away from the separation membrane A (718) is fixedly mounted on the filter box (712), the separation membrane A (718) is slidably mounted on the outside of two fixed columns (729), the cam (728) is released from the separation membrane A (718), and the bevel gear A (724) is meshed with the bevel gear B (727).
6. The membrane separation and cleaning device for phosphate ester production according to claim 1, characterized in that: The replacement mechanism (8) comprises a mounting frame (81), wherein the mounting frame (81) is slidably mounted inside the separation device body (1), a handle (82) is fixedly mounted on the front side of the mounting frame (81), a separation membrane B (83) is arranged inside the mounting frame (81), two springs B (84) are fixedly mounted inside the mounting frame (81), an insert block (85) is fixedly mounted on one end of the spring B (84) away from the mounting frame (81), and a pull block (86) is fixedly mounted on the front side of the insert block (85).
7. The membrane separation and cleaning device for phosphate ester production according to claim 6, characterized in that: The pulling block (86) is slidably mounted inside the mounting frame (81); corresponding positions of the separation device body (1) and the two inserting blocks (85) are provided with slots, and the inserting blocks (85) are inserted into the slots.
Citation Information
Patent Citations
Membrane separation device
CN214210080U