A precise detection device for reverse osmosis membrane failure

By designing a reverse osmosis membrane failure detection device including PU tubes and wire plugs, the problem that the prior art cannot accurately determine the abnormality of the reverse osmosis membrane is solved, and the accurate detection and maintenance of the reverse osmosis membrane is achieved, which reduces maintenance costs and resource waste.

CN222694450UActive Publication Date: 2025-04-01LAIWU STEEL YINSHAN SECTION CO LTD
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Patent Information

Application Number
CN202421381855.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-01
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing reverse osmosis membrane detection devices cannot accurately determine which reverse osmosis membrane has abnormalities, resulting in increased equipment maintenance costs and waste of resources.

Method used

A reverse osmosis membrane failure detection device is designed, including PU tube, valve and wire block. The PU tube is inserted into the reverse osmosis membrane tube. The wire block is fixed to the PU tube through sealant to achieve accurate detection of the reverse osmosis membrane.

Benefits of technology

It can accurately judge the failure of each reverse osmosis membrane in each membrane tube, effectively guide maintenance and maintenance, save costs and reduce energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of reverse osmosis membrane detection devices, and relates to a reverse osmosis membrane failure accurate detection device, including a PU tube, a valve is arranged at the front end of the PU tube, a wire plug is sleeved on the PU tube, the PU tube is inserted into a reverse osmosis membrane tube, and a reverse osmosis membrane is arranged in the reverse osmosis membrane tube. The utility model can accurately judge the failure status of each reverse osmosis membrane in each membrane tube, effectively guide maintenance and repair, save costs and reduce energy consumption.
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Description

Technical Field

[0001] The utility model belongs to the technical field of reverse osmosis membrane detection devices, and specifically relates to a reverse osmosis membrane failure accurate detection device. Background Art

[0002] Most of the water systems in metallurgical systems need to filter water. Reverse osmosis equipment is a commonly used filtration equipment. The reverse osmosis equipment used on site is as follows: Figure 3 As shown, it mainly includes reverse osmosis membrane tubes. Each set of reverse osmosis equipment contains five groups of membrane tubes. There are 5 reverse osmosis membranes in each membrane tube. There is an inlet valve at the bottom of the reverse osmosis membrane tube, an outlet valve at the end of the reverse osmosis membrane tube, and a plug is arranged on the other side of each group of membrane tubes.

[0003] During the daily operation of the reverse osmosis equipment, if it fails and cannot achieve the filtering effect, it will first be cleaned by acid washing, alkali washing and other processes, and then the filtering effect will be restored and it can continue to be used. However, if the reverse osmosis membrane fails physically and cannot be restored by acid washing, alkali washing and other processes, it needs to be replaced to restore the normal operation of the reverse osmosis equipment.

[0004] according to Figure 3 Once the structure shown and the current technical specifications of the reverse osmosis membrane fail, the only means of detection is to take water samples through the outlet valve of each membrane tube, and determine which membrane tube has failed by detecting the conductivity value of the water sample. After making a judgment, the five reverse osmosis membranes in the entire membrane tube are replaced to restore the function of the anti-permeation device.

[0005] The disadvantage of the existing equipment structure is that it can only diagnose which membrane tube has an abnormality by sampling and testing each membrane tube valve, but cannot accurately determine which reverse osmosis membrane in the membrane tube has an abnormality, resulting in increased equipment maintenance costs and waste of resources. Therefore, a reverse osmosis membrane failure accurate detection device is proposed. Utility Model Content

[0006] The utility model aims to provide a device for accurately detecting failure of a reverse osmosis membrane, which has the function of accurately detecting failure of a reverse osmosis membrane, and solves the problem that the prior art can only diagnose which specific membrane tube has an abnormality through sampling and detection of each membrane tube valve, but cannot accurately determine which reverse osmosis membrane in the membrane tube has an abnormality, resulting in increased equipment maintenance costs and waste of resources.

[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is that the utility model provides a precise detection device for reverse osmosis membrane failure, including a PU tube, a valve is arranged at the front end of the PU tube, a wire plug is sleeved on the PU tube, the PU tube is inserted into a reverse osmosis membrane tube, and a reverse osmosis membrane is arranged in the reverse osmosis membrane tube.

[0008] Preferably, the length of the PU tube is greater than the length of the reverse osmosis membrane tube.

[0009] Preferably, the plug is in the shape of a circular cylinder, and the diameter of the plug is the same as the diameter of the inner wall of the reverse osmosis membrane tube.

[0010] Preferably, the thread plug is fixed on the PU tube by means of sealant.

[0011] Compared with the prior art, the advantages and positive effects of the utility model are:

[0012] 1. The utility model can accurately determine the failure status of each reverse osmosis membrane in each membrane tube, effectively guide maintenance and repair, save costs and reduce energy consumption;

[0013] 2. The utility model has the function of accurately detecting reverse osmosis membrane failure, which solves the problem that the prior art can only diagnose which specific membrane tube has an abnormality through sampling and detection of each membrane tube valve, but cannot accurately determine which reverse osmosis membrane in the membrane tube has an abnormality, resulting in increased equipment maintenance costs and waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor.

[0015] Figure 1 It is a structural schematic diagram of a reverse osmosis membrane failure accurate detection device;

[0016] Figure 2 A schematic diagram of the use of a reverse osmosis membrane failure accurate detection device;

[0017] Figure 3 It is a schematic diagram of the overall structure of the existing reverse osmosis equipment;

[0018] In the above figures, 1. PU tube, 2. valve, 3. screw plug, 4. sealant, 5. reverse osmosis membrane tube, 6. reverse osmosis membrane. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0021] Embodiment 1, as Figure 1-2 As shown, a reverse osmosis membrane 6 failure accurate detection device includes a PU tube 1. The PU tube 1 has good flexibility and good corrosion resistance, is suitable for the acid and alkali washing process of the reverse osmosis system, and has a long service life. The front end of the PU tube 1 is provided with a valve 2, which is used to control the water flow in the PU tube 1, facilitates sampling and detection, can accurately control the opening and closing of the water flow, ensures the accuracy of sampling, is convenient to use, and is easy to operate and maintain.

[0022] The PU tube 1 is sleeved with a thread plug 3, which is installed on the PU tube 1 and used to fix the PU tube 1. The PU tube 1 is inserted into the reverse osmosis membrane tube 5, and the thread plug 3 is fixed, so that the PU tube 1 will not loosen or shift during use, and can maintain a good sealing and fixing effect for a long time. The reverse osmosis membrane tube 5 is provided with a reverse osmosis membrane 6, which is a container for installing the reverse osmosis membrane 6 and provides a channel for water to flow through the reverse osmosis membrane 6. The reverse osmosis membrane 6 is a core filter element, which removes impurities and dissolved salts in the water through the reverse osmosis process, can efficiently remove impurities in the water, ensure pure water quality, have a long service life, and can maintain a good filtering effect for a long time.

[0023] The following is a detailed description of the design of the above key components:

[0024] The length of the PU tube 1 is greater than that of the reverse osmosis membrane tube 5, ensuring that the PU tube 1 can be inserted into the reverse osmosis membrane tube 5, while leaving a certain margin so that the reverse osmosis membrane 6 at different positions can be detected by adjusting the insertion length, so that the degree is adjustable and different depths can be inserted as needed to obtain water samples behind the reverse osmosis membrane 6 at different positions.

[0025] The thread plug 3 is in the shape of a circular cylinder, and the diameter of the thread plug 3 is the same as the inner wall diameter of the reverse osmosis membrane tube 5, ensuring a tight fit without water leakage.

[0026] The thread plug 3 is fixed on the PU tube 1 by means of a sealant 4, which ensures the sealing effect of the connection between the thread plug 3 and the PU tube to prevent water leakage. At the same time, the sealant 4 with good chemical corrosion resistance is selected to adapt to the working environment of the reverse osmosis system and ensure the long-term stability of the sealing effect.

[0027] The length of the PU tube 1 needs to be greater than the length of the reverse osmosis membrane tube 5. The PU tube 1 is inserted into the reverse osmosis membrane tube 5. The screw plug 3 is set at the front end of the reverse osmosis membrane tube 5. By controlling the insertion length of the PU tube 1, the water sample filtered by the reverse osmosis membrane 6 at different positions of the reverse osmosis membrane tube 5 is led out through the valve 2 to control the water sample in and out. The screw plug 3 mainly replaces the structure of the reverse osmosis membrane 6 Figure 3 The plug in the middle, the thread plug 3 is used to plug the reverse osmosis membrane tube 5 to prevent water leakage, ensuring that the installation is firm, reliable and leak-free.

[0028] Fix the wire plug 3 at different positions of different PU tubes 1 as needed, replace the PU tube 1 according to the depth of the reverse osmosis membrane tube 5, and after detecting at the end of the reverse osmosis membrane tube 5, if there is abnormal water quality, remove the reverse osmosis membrane 6 from the back to the front and use the elimination method to detect the remaining reverse osmosis membrane 6.

[0029] The standard parts used in the utility model can all be purchased from the market, special-shaped parts can be customized according to the description in the specification and the drawings, the specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art, the machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A reverse osmosis membrane failure accurate detection device, characterized in that: It comprises a PU tube, a valve is arranged at the front end of the PU tube, a thread plug is sleeved on the PU tube, the PU tube is inserted into a reverse osmosis membrane tube, and a reverse osmosis membrane is arranged in the reverse osmosis membrane tube.

2. A reverse osmosis membrane failure accurate detection device according to claim 1, characterized in that: The length of the PU tube is greater than that of the reverse osmosis membrane tube.

3. A reverse osmosis membrane failure accurate detection device according to claim 1, characterized in that: The thread plug is in the shape of a circular cylinder, and the thread plug diameter is the same as the diameter of the inner wall of the reverse osmosis membrane tube.

4. A reverse osmosis membrane failure accurate detection device according to claim 1, characterized in that: The thread plug is fixed on the PU tube by means of sealant.