A textile pulp reactor
By using partition heating and pressure sensor control technology in the textile slurry reactor, the energy loss problem caused by fewer raw materials in the kettle body in the prior art is solved, and a more efficient heating process and a more uniform raw material mixing effect are achieved.
Patent Information
- Application Number
- CN202421289445.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-06
AI Technical Summary
When heating the existing textile slurry reactors, due to the small amount of raw materials in the kettle body, there is no raw material in the upper heating zone to absorb heat, which may cause equipment damage and unnecessary energy loss.
A textile slurry reactor is designed, and a partition heating mechanism is used to heat different areas of the inner layer of the kettle body through the first and second electric heating layers, and a pressure sensor is used to control the heating of the electric heating layer to ensure that heating is carried out when the raw materials are sufficient, thereby reducing energy loss.
Through partition heating and pressure sensor control, unnecessary energy loss is reduced, the energy saving effect of the equipment is improved, and the uniformity of raw materials during the heating process is ensured.
Smart Images
Figure CN222694771U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of reactors, and in particular to a textile pulp reactor. Background Art
[0002] A reactor is a stainless steel container for physical or chemical reactions. It is often used for heating, evaporating, cooling and low-speed mixing reactions of various raw materials. In the preparation of textile slurry, reactors are mostly used for mixing reactions of raw materials. The preparation process is to introduce the raw materials into the reactor, rotate the stirring device in the reactor to achieve the mixing reaction of the raw materials, and finally export the textile slurry.
[0003] The existing textile pulp is synthesized by stirring a variety of raw materials. When the raw materials are added, the reactor needs to stir the basic raw materials for a period of time, and other raw materials are added in multiple times. The existing equipment heats the whole body during heating. As a result, there is less raw material in the kettle in the early stage, and there is no raw material in the upper heating zone of the kettle to absorb its heat, which may cause damage to it and also cause unnecessary energy loss. Utility Model Content
[0004] In view of the shortcomings of the prior art, the present application provides a textile slurry reactor, which overcomes the shortcomings of the prior art and aims to solve the problem that the existing textile slurry is synthesized by stirring a variety of raw materials. When the raw materials are added, the reactor needs to stir the basic raw materials for a period of time, and other raw materials are added in multiple times. The existing equipment heats the whole body during heating, resulting in less raw materials in the kettle body in the early stage, and there is no raw material in the upper heating zone of the kettle body to absorb its heat, which may cause damage to it and also cause unnecessary energy loss.
[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a textile pulp reactor, comprising a bracket, a kettle body is fixedly installed on the top of the bracket, a kettle body inner layer is fixedly installed inside the kettle body, a stirring mechanism is arranged inside the kettle body inner layer, a partition is arranged between the kettle body and the kettle body inner layer, a feeding pipe is fixedly installed on the top of the bracket, a zoned heating mechanism is arranged at the partition, the zoned heating mechanism comprises a first electric heating layer, the first electric heating layer is fixedly installed on the outer surface of the kettle body inner layer, a second electric heating layer is fixedly installed on the outer surface of the kettle body inner layer below the first electric heating layer, a first pressure sensor is fixedly installed on the inner wall of the kettle body inner layer, a second pressure sensor is fixedly installed on the inner wall of the kettle body inner layer below the first pressure sensor, a controller is fixedly installed on one side of the bracket, and the first pressure sensor and the second pressure sensor are both electrically connected to the controller.
[0006] By adopting the above technical solution, after the first batch of raw materials are added through the feeding pipe, they are stirred by the stirring mechanism. At the same time, after the second pressure sensor senses the pressure, the second electric heating layer starts to heat up. After stirring to an appropriate degree, the second batch of raw materials are added through the feeding pipe. If the height of the second batch of raw materials is greater than or equal to the height of the first pressure sensor, the first electric heating layer starts to heat up, thereby greatly reducing unnecessary energy loss and improving the energy-saving effect during use.
[0007] As a preferred technical solution of the present application, the stirring mechanism includes a motor bracket, which is fixedly installed on the top of the kettle body, a motor is fixedly installed on the top of the motor bracket, a rotating shaft is fixedly installed on the output end of the motor, and a spiral stirring shaft is fixedly installed on the bottom of the rotating shaft through the top of the kettle body.
[0008] By adopting the above technical solution, the spiral stirring shaft is driven by a motor to stir the inner layer of the kettle body. Since the spiral stirring shaft is spiral in shape, it can lift the raw materials from the bottom to the top during operation, and through the stirring action, the materials form a convection circulation in the stirring container, which helps to achieve all-round mixing of the raw materials and improves the mixing effect and stirring efficiency of the raw materials.
[0009] As a preferred technical solution of the present application, a pressure relief mechanism is arranged on the top of the inner layer of the kettle body, and the pressure relief mechanism includes a third pressure sensor, and the third pressure sensor is fixedly installed on the inner wall of the inner layer of the kettle body; a pressure relief pipe is fixedly installed on the top of the inner layer of the kettle body, and a pressure relief cap is threadedly connected to the top of the pressure relief pipe.
[0010] By adopting the above technical solution, when the third pressure sensor detects that the pressure in the third pressure sensor exceeds the standard value, the pressure relief cap is unscrewed to release the pressure in the inner layer of the kettle body, thereby improving safety during use.
[0011] As a preferred technical solution of the present application, the outer surface of the spiral stirring shaft is coated with an anti-stick coating, and the material of the anti-stick coating is, for example, polytetrafluoroethylene.
[0012] By adopting the above technical solution, the outer surface of the spiral stirring shaft is coated with an anti-stick coating, which greatly reduces the adhesion of materials to the spiral stirring shaft and facilitates the cleaning of the spiral stirring shaft.
[0013] As a preferred technical solution of the present application, a heat-insulating layer is fixedly installed inside the kettle body, and the heat-insulating layer covers the outer surfaces of the second electric heating layer and the first electric heating layer.
[0014] By adopting the above technical solution, the heat loss during the operation of the device is greatly reduced by improving the thermal insulation layer.
[0015] As a preferred technical solution of the present application, a feed pipe is fixedly installed at the bottom of the kettle body, and a valve is fixedly installed inside the feed pipe.
[0016] By adopting the above technical solution, the textile slurry that has been stirred is discharged from the discharge pipe through the valve control, which improves the practicality during use.
[0017] As a preferred technical solution of the present application, a dust cover is hinged on the top of the feeding tube.
[0018] By adopting the above technical solution, when the device is working, the dust cover can prevent foreign matter from falling into the feeding pipe, thereby improving the practicality of the device during use.
[0019] Beneficial effects of this application:
[0020] 1. After the first batch of raw materials are added through the feeding pipe, they are stirred by the stirring mechanism. At the same time, after the second pressure sensor senses the pressure, the second electric heating layer starts to heat up. After stirring to an appropriate degree, the second batch of raw materials are added through the feeding pipe. If the height of the second batch of raw materials is greater than or equal to the height of the first pressure sensor, the first electric heating layer starts to heat up, thereby greatly reducing unnecessary energy loss and improving the energy-saving effect during use.
[0021] 2. The motor drives the spiral stirring shaft to stir the inner layer of the kettle body. Since the spiral stirring shaft is spiral in shape, it can lift the raw materials from the bottom to the top during operation, and through the stirring action, the materials form a convection circulation in the stirring container, which helps to achieve all-round mixing of the raw materials and improves the mixing effect and stirring efficiency of the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of this application;
[0023] Figure 2 for Figure 1 The enlarged structural diagram at A in the middle;
[0024] Figure 3 for Figure 1 The enlarged structural diagram at B in the middle;
[0025] Figure 4 This is a schematic diagram of the front structure of this application.
[0026] In the figure: 1. bracket; 2. kettle body; 3. inner layer of kettle body; 4. feeding pipe; 5. zone heating mechanism; 501. first electric heating layer; 502. second electric heating layer; 503. first pressure sensor; 504. second pressure sensor; 6. controller; 7. pressure relief mechanism; 701. third pressure sensor; 702. pressure relief pipe; 703. pressure relief cap; 8. insulation layer; 9. motor bracket; 10. motor; 11. rotating shaft; 12. spiral stirring shaft; 13. discharge pipe; 14. valve; 15. dust cover. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0028] Reference Figure 1-3 A textile pulp reactor comprises a support 1, a kettle body 2 is fixedly installed on the top of the support 1, a kettle body inner layer 3 is fixedly installed inside the kettle body 2, a stirring mechanism is arranged inside the kettle body inner layer 3, a partition is arranged between the kettle body 2 and the kettle body inner layer 3, a feeding pipe 4 is fixedly installed on the top of the support 1, a zone heating mechanism 5 is arranged at the partition, and the zone heating mechanism 5 comprises a first electric heating layer 501, the first electric heating layer 501 is fixedly installed on the outer surface of the kettle body inner layer 3, a second electric heating layer 502 is fixedly installed on the outer surface of the kettle body inner layer 3 below the first electric heating layer 501, and the inner wall of the kettle body inner layer 3 is fixedly installed A first pressure sensor 503 is installed, and a second pressure sensor 504 is fixedly installed on the inner wall of the inner layer 3 of the kettle body below the first pressure sensor 503. A controller 6 is fixedly installed on one side of the bracket 1, and the first pressure sensor 503 and the second pressure sensor 504 are both electrically connected to the controller 6; a pressure relief mechanism 7 is arranged on the top of the inner layer 3 of the kettle body, and the pressure relief mechanism 7 includes a third pressure sensor 701, and the third pressure sensor 701 is fixedly installed on the inner wall of the inner layer 3 of the kettle body; a pressure relief pipe 702 is fixedly installed on the top of the inner layer 3 of the kettle body, and a pressure relief cap 703 is threadedly connected to the top of the pressure relief pipe 702.
[0029] After the first batch of raw materials are added through the feeding pipe 4, they are stirred by the stirring mechanism. At the same time, after the second pressure sensor 504 senses the pressure, the second electric heating layer 502 starts to heat up. After stirring to an appropriate degree, the second batch of raw materials are added through the feeding pipe 4. If the height of the second batch of raw materials is greater than or equal to the height of the first pressure sensor 503, the first electric heating layer 501 starts to heat up, thereby greatly reducing unnecessary energy loss and improving the energy-saving effect during use. When the third pressure sensor 701 detects that the pressure in the third pressure sensor 701 exceeds the standard value, the pressure relief cap 703 is unscrewed to discharge the pressure in the inner layer 3 of the kettle body, thereby improving safety during use.
[0030] Reference Figure 1 The stirring mechanism includes a motor bracket 9, which is fixedly installed on the top of the kettle body 2. A motor 10 is fixedly installed on the top of the motor bracket 9. A rotating shaft 11 is fixedly installed on the output end of the motor 10. The bottom of the rotating shaft 11 passes through the top of the kettle body 2 and a spiral stirring shaft 12 is fixedly installed; the outer surface of the spiral stirring shaft 12 is coated with an anti-stick coating, and the material of the anti-stick coating is, for example, polytetrafluoroethylene; a feed pipe 13 is fixedly installed at the bottom of the kettle body 2, and a valve 14 is fixedly installed inside the feed pipe 13; the motor 10 drives the spiral stirring shaft 12 to stir the inner layer 3 of the kettle body Stirring is performed. Since the spiral stirring shaft 12 is in a spiral shape, it can lift the raw materials from the bottom to the top during operation, and through the stirring action, the materials form a convection circulation in the stirring container, which is helpful to achieve all-round mixing of the raw materials, and improves the mixing effect and stirring efficiency of the raw materials; the outer surface of the spiral stirring shaft 12 is coated with an anti-stick coating, which greatly reduces the adhesion of the materials to the spiral stirring shaft 12 and facilitates the cleaning of the spiral stirring shaft 12; the valve 14 controls the discharge of the textile pulp after stirring from the discharge pipe 13, which improves the practicability during use.
[0031] Reference Figure 1 , Figure 4 A heat-insulating layer 8 is fixedly installed inside the kettle body 2, and the heat-insulating layer 8 covers the outer surfaces of the second electric heating layer 502 and the first electric heating layer 501; a dust cover 15 is hinged on the top of the feeding pipe 4; the heat loss during the operation of the device is greatly reduced by the heat-insulating layer 8; when the device is working, the dust cover 15 prevents foreign impurities from falling into the feeding pipe 4, thereby improving the practicability during use.
[0032] Working principle: After the first batch of raw materials are added through the feeding pipe 4, they are stirred by the stirring mechanism. At the same time, after the second pressure sensor 504 senses the pressure, the second electric heating layer 502 starts to heat. After stirring to a suitable degree, the second batch of raw materials are added through the feeding pipe 4. If the height of the second batch of raw materials is greater than or equal to the height of the first pressure sensor 503, the first electric heating layer 501 starts to heat, thereby greatly reducing unnecessary energy loss and improving the energy-saving effect during use. The spiral stirring shaft 12 is driven by the motor 10 to stir the inner layer 3 of the kettle body. Since the shape of the spiral stirring shaft 12 is spiral, it can lift the raw materials from the bottom to the top during operation, and through the stirring action, the materials form a convection cycle in the stirring container, which is helpful to achieve all-round mixing of the raw materials and improve the mixing effect and stirring efficiency of the raw materials.
[0033] Among them, when the third pressure sensor 701 detects that the pressure in the third pressure sensor 701 exceeds the standard value, the pressure relief cap 703 is unscrewed to discharge the pressure in the inner layer 3 of the kettle body, thereby improving the safety during use. The outer surface of the spiral stirring shaft 12 is coated with an anti-stick coating, which greatly reduces the adhesion of materials to the spiral stirring shaft 12 and facilitates the cleaning of the spiral stirring shaft 12;
[0034] At the same time, the heat loss during the operation of the device is greatly reduced by the heat insulation layer 8;
[0035] In addition, the textile slurry after stirring is discharged from the feed pipe 13 through the valve 14, which improves the practicality during use. When the device is working, the dust cover 15 prevents foreign matter from falling into the feed pipe 4, which improves the practicality during use.
[0036] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. Although the present application is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A textile pulp reactor, comprising a support (1), characterized in that: A kettle body (2) is fixedly mounted on the top of the support (1), a kettle body inner layer (3) is fixedly mounted inside the kettle body (2), a stirring mechanism is arranged inside the kettle body inner layer (3), a partition is arranged between the kettle body (2) and the kettle body inner layer (3), a feeding pipe (4) is fixedly mounted on the top of the support (1), a zoned heating mechanism (5) is arranged at the partition, and the zoned heating mechanism (5) comprises a first electric heating layer (501), the first electric heating layer (501) is fixedly mounted on the outer surface of the kettle body inner layer (3), and the kettle body The outer surface of the inner layer (3) is located below the first electric heating layer (501) and is fixedly mounted with a second electric heating layer (502); the inner wall of the inner layer (3) of the kettle body is fixedly mounted with a first pressure sensor (503); the inner wall of the inner layer (3) of the kettle body is located below the first pressure sensor (503) and is fixedly mounted with a second pressure sensor (504); a controller (6) is fixedly mounted on one side of the bracket (1), and the first pressure sensor (503) and the second pressure sensor (504) are both electrically connected to the controller (6).
2. A textile pulp reactor according to claim 1, characterized in that: The stirring mechanism comprises a motor support (9), the motor support (9) being fixedly mounted on the top of the kettle body (2), a motor (10) being fixedly mounted on the top of the motor support (9), a rotating shaft (11) being fixedly mounted on the output end of the motor (10), and a spiral stirring shaft (12) being fixedly mounted on the top of the kettle body (2) and passing through the bottom of the rotating shaft (11).
3. A textile pulp reactor according to claim 1, characterized in that: A pressure relief mechanism (7) is arranged at the top of the inner layer (3) of the kettle body. The pressure relief mechanism (7) comprises a third pressure sensor (701). The third pressure sensor (701) is fixedly mounted on the inner wall of the inner layer (3) of the kettle body. A pressure relief pipe (702) is fixedly mounted on the top of the inner layer (3) of the kettle body. A pressure relief cap (703) is threadedly connected to the top of the pressure relief pipe (702).
4. A textile pulp reactor according to claim 2, characterized in that: The outer surface of the spiral stirring shaft (12) is coated with an anti-stick coating, and the material of the anti-stick coating is, for example, polytetrafluoroethylene.
5. A textile pulp reactor according to claim 1, characterized in that: A heat-insulating layer (8) is fixedly installed inside the kettle body (2), and the heat-insulating layer (8) covers the outer surfaces of the second electric heating layer (502) and the first electric heating layer (501).
6. A textile pulp reactor according to claim 1, characterized in that: A feed pipe (13) is fixedly mounted on the bottom of the kettle body (2), and a valve (14) is fixedly mounted inside the feed pipe (13).
7. A textile pulp reactor according to claim 1, characterized in that: A dust cover (15) is hingedly connected to the top of the feeding pipe (4).