A device for preventing and collecting fragments from splashing during powder coating tablet crushing

By installing protective frames, automatic cleaning rollers and negative pressure suction collection devices on the powder coating tablet crusher, the problem of powder coating fragment splashing is solved, and the effective collection of debris is achieved and resource waste is reduced.

CN222694830UActive Publication Date: 2025-04-01YUNNAN LINKCO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421109935.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-04-01
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During the crushing process of powder coating, the fragments are prone to splash onto the edge platform of the crusher or the edge of the conveyor belt, and cannot be transferred to the storage tank, or even fly out of the crusher, causing waste of powder coating.

Method used

A powder coating tablet crusher anti-splash and collection device is designed, including a protective frame, an automatic cleaning roller and a negative pressure suction collection device. The protective frame blocks splashed debris, the automatic cleaning roller cleans up the debris on the rack, and the negative pressure suction collection device attracts and collects splashed debris.

Benefits of technology

Effectively prevent debris from splashing to the outside, reduce resource waste, avoid secondary cleaning of debris, reduce labor costs, and improve the efficiency of powder coating production.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222694830U_ABST
    Figure CN222694830U_ABST
Patent Text Reader

Abstract

The utility model provides a fragment splash prevention and collection device for a powder coating tablet crusher, comprising a protection frame installed on a frame, an automatic cleaning roller, and a negative pressure suction collection device; the protection frame is installed on the top of the end of a conveyor belt docked with the crushing roller of the tablet crusher, the automatic cleaning roller is evenly rotated and installed on the inner wall of the protection frame through a bearing, and is connected to the motor installed on the frame, and the side wall of the automatic cleaning roller is evenly provided with rubber strips for cleaning the fragments remaining on the frame in the protection frame; the discharging end of the tablet crusher is docked with a receiving trough for receiving powder coating fragments; the negative pressure suction collection device is installed on the tablet crusher, the protection frame of the utility model can block the fragments splashed after the crushing roller is crushed, and prevent the fragments from splashing to the outside and injuring the staff, and the fragments splashed on the frame are swept into the receiving trough by the automatic cleaning roller, and the negative pressure suction collection device can also collect the fragments splashed when the crushing roller is crushed.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder coating production, in particular to a fragment splash prevention and collection device for a powder coating tablet crusher. Background Art

[0002] The production of powder coating is to mix various raw materials evenly, then melt the mixed raw materials into liquid, and then press the molten powder coating into sheets through a pressing roller. After the sheet powder coating is cooled and solidified, the powder coating is crushed into fragments by a tablet crusher, and then the fragmented powder coating is ground into powder. When the flake powder coating is crushed, the powder coating fragments will splash onto the edge platform of the crusher or the edge of the conveyor belt, and cannot be transmitted to the storage tank, and may even fly out of the crusher, resulting in a waste of powder coating. Utility Model Content

[0003] In order to overcome the problems existing in the background technology, the utility model provides a powder coating tablet crusher to prevent fragments from splashing and collecting device, so as to solve the technical problem raised in the background technology that when the flaky powder coating is crushed, the powder coating fragments will splash onto the edge platform of the crusher or the edge of the conveyor belt, cannot be transmitted to the storage tank, and even fly out of the crusher, causing waste of powder coating.

[0004] To achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A device for preventing fragments from splashing and collecting them from a powder coating tablet crusher, comprising a protective frame 1, an automatic cleaning roller 2, and a negative pressure suction collection device 3 installed on a frame; the protective frame 1 is installed on the top of the end of a conveyor belt connected to a crushing roller 4 of the tablet crusher, the automatic cleaning roller 2 is evenly rotated on the inner wall of the protective frame 1 through a bearing, and is connected to the motor installed on the frame, and the side walls of the automatic cleaning roller 2 are evenly provided with rubber strips 21 for cleaning the fragments remaining on the frame inside the protective frame 1; the discharging end of the tablet crusher is connected to a receiving trough 5 for receiving powder coating fragments; the negative pressure suction collection device 3 is installed on the tablet crusher, and its negative pressure suction end is arranged in front of the crushing roller 4.

[0006] Preferably, the negative pressure suction collection device 3 includes a plurality of suction tubes 31, a collection box 32, and a negative pressure tube 33. The collection box 32 is installed at the end of the tablet crusher. The suction ends of the plurality of suction tubes 31 are arranged in parallel in front of the crushing roller 4. The other end of the suction tube 31 is connected to the top of the collection box 32. The end of the negative pressure tube 33 is connected to the collection box 32, and the other end is connected to the negative pressure pump.

[0007] Preferably, the collecting box 32 is arranged above the material receiving trough 5, and the bottom of the collecting box 32 is an open structure, and a cover plate 34 is hinged at the opening, and the free end of the cover plate 34 is connected to the side wall of the collecting box 32 through a locking structure 35.

[0008] Preferably, a rubber sealing ring 36 is provided on the edge of the cover plate 34 to seal with the collection box 32 .

[0009] Preferably, the locking structure 35 includes a connecting rod 351, a screw rod 352, a fixed block 353, and a rotating block 354. One end of the connecting rod 351 is hinged at the end of the cover plate 34, and the other end is rotatably connected to the lower end of the screw rod 352 through a bearing. The fixed block 353 is installed on the side wall of the collection box 32, and the rotating block 354 is rotatably installed on the inner wall of the through hole opened on the fixed block 353. The rotating block 354 is threadedly connected to the screw rod 352.

[0010] Preferably, a knob 355 is provided at the upper end of the screw rod 352 for facilitating the rotation of the screw rod 352 .

[0011] The beneficial effects of the utility model are as follows: when the utility model is working, the protective frame can block the fragments splashed by the crushing roller after the crushing, prevent the fragments from splashing to the outside and injuring the staff, or falling to the ground and causing waste of resources, the fragments splashed on the frame are swept into the receiving trough by the automatic cleaning roller, and the negative pressure suction collection device can also collect the fragments splashed when the crushing roller is crushed, thereby reducing the outward splashing of the fragments, avoiding the need for secondary cleaning of the fragments, and increasing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0013] Figure 2 It is a schematic diagram of the internal structure of the utility model.

[0014] Figure 3 It is a structural schematic diagram of the negative pressure suction collection device.

[0015] Figure 4 Schematic diagram of the locking structure. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to facilitate the understanding of technicians.

[0017] like Figure 1-4As shown, the utility model provides a device for preventing fragments from splashing and collecting powder coating tablet crushers, comprising a protective frame 1, an automatic cleaning roller 2, and a negative pressure suction collection device 3 installed on a frame; the protective frame 1 is installed on the top of the end of the conveyor belt connected to the crushing roller 4 of the tablet crusher, the automatic cleaning roller 2 is evenly rotated and installed on the inner wall of the protective frame 1 through a bearing, and is connected to the motor installed on the frame, and the side walls of the automatic cleaning roller 2 are evenly provided with rubber strips 21 for cleaning the fragments remaining on the frame inside the protective frame 1; the discharging end of the tablet crusher is connected with a receiving trough 5 for receiving powder coating fragments; the negative pressure suction collection device 3 is installed on the tablet crusher, and its negative pressure suction end is arranged in front of the crushing roller 4. When the utility model is working, the flake powder coating after cooling and solidification is transmitted to the tablet crusher at the end along the conveyor belt, and is crushed into fragments by the crushing roller 4 and falls into the receiving trough 5 below. The splashed fragments are blocked by the protective frame 1 and fall on the frame inside the protective frame 1. Through the rotation of multiple automatic cleaning rollers 2, the rubber strip 21 sweeps the fragments to the end of the frame and falls into the receiving trough 5. The negative pressure suction end of the negative pressure suction collection device 3 attracts the fragments splashed when the crushing roller 4 is crushed and the fragments remaining on the frame, thereby reducing the splashing of the fragments and collecting the remaining fragments. The protective frame 1 of the utility model can block the fragments splashed after the crushing roller 4 is crushed, preventing the fragments from splashing to the outside and injuring the staff, or falling to the ground to cause waste of resources. The fragments splashed on the frame are swept into the receiving trough 5 by the automatic cleaning roller 2. The negative pressure suction collection device 3 can also collect the fragments splashed when the crushing roller 4 is crushed, thereby reducing the outward splashing of the fragments, avoiding the need for secondary cleaning of the fragments and increasing labor costs.

[0018] The negative pressure suction collection device 3 includes a plurality of suction pipes 31, a collection box 32, and a negative pressure pipe 33. The collection box 32 is installed at the end of the tablet crusher. The suction ends of the plurality of suction pipes 31 are arranged in parallel in front of the crushing roller 4. The other end of the suction pipe 31 is connected to the top of the collection box 32. The end of the negative pressure pipe 33 is connected to the collection box 32, and the other end is connected to the negative pressure pump. The negative pressure pump generates negative pressure in the collection box 32 through the negative pressure pipe 33, so that the suction pipe 31 attracts the fragments on the frame and the fragments splashed by the crushing roller 4, and stores them in the collection box 32, so as to collect the fragments splashed during the crushing, avoid the secondary cleaning of the fragments, and improve the efficiency of powder coating production.

[0019] The collecting box 32 is arranged above the receiving trough 5, and the bottom of the collecting box 32 is an open structure, and a cover plate 34 is hinged at the opening, and the free end of the cover plate 34 is connected to the side wall of the collecting box 32 through a locking structure 35. When the moving debris is stored in the collecting box 32, the cover plate 34 at the bottom of the collecting box 32 is opened through the locking structure 35, so that the debris automatically falls into the receiving trough 5 below, thereby facilitating the collection and recycling of the debris into the receiving trough 5, waiting for the next grinding operation.

[0020] The edge of the cover plate 34 is provided with a rubber sealing ring 36 which is sealed with the collection box 32. The rubber sealing ring 36 can make the cover plate 34 fit tightly with the collection box 32, avoid air leakage at the connection between the collection box 32 and the cover plate 34, increase the negative pressure attraction of the suction tube 31, and improve the suction effect of the suction tube 31.

[0021] The locking structure 35 includes a connecting rod 351, a screw rod 352, a fixed block 353, and a rotating block 354. One end of the connecting rod 351 is hinged at the end of the cover plate 34, and the other end is rotatably connected to the lower end of the screw rod 352 through a bearing. The fixed block 353 is installed on the side wall of the collection box 32, and the rotating block 354 is rotatably installed on the inner wall of the through hole opened on the fixed block 353. The rotating block 354 is threadedly connected to the screw rod 352. By rotating the screw rod 352, the screw rod 352 is threadedly rotated on the rotating block 354 and rotated relative to the connecting rod 351. The screw rod 352 moves downward to push the cover plate 34 to rotate downward and open. The connecting rod 351 is hinged to the cover plate 34, and the rotating block 354 rotates, so that the angle of the screw rod 352 is deflected, so that the cover plate 34 can be opened normally, and the fragments automatically slide into the receiving trough 5. The locking structure 35 facilitates the closing and opening of the cover plate 34, so that the fragments are conveniently recovered into the receiving trough 5.

[0022] The upper end of the screw rod 352 is provided with a knob 355 for facilitating the rotation of the screw rod 352. The screw rod 352 can be conveniently and labor-savingly rotated by the knob 355, so as to facilitate the opening and closing of the cover plate 34.

[0023] Working process:

[0024] When the utility model is working, the flaky powder coating after cooling and solidification is transmitted to the tablet crusher at the end along the conveyor belt, broken into pieces by the crushing roller 4, and falls into the receiving trough 5 below, and the splashed pieces are blocked by the protective frame 1 and fall on the frame inside the protective frame 1. Through the rotation of multiple automatic cleaning rollers 2, the rubber strip 21 sweeps the pieces to the end of the frame and falls into the receiving trough 5. The negative pressure suction end of the negative pressure suction collection device 3 attracts the pieces splashed by the crushing roller 4 when it is broken, and attracts the pieces remaining on the frame, and stores them in the collection box 32. By rotating the screw rod 352, the screw rod 352 moves downward to push the cover plate 34 to rotate downward and open, so that the pieces in the collection box 32 automatically slide into the receiving trough 5.

[0025] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.

Claims

1. A device for preventing and collecting fragments of a powder coating tablet crusher, characterized in that: The invention comprises a protective frame (1), an automatic cleaning roller (2), and a negative pressure suction collection device (3) mounted on a frame; the protective frame (1) is mounted on the top of the end of a conveyor belt connected to a crushing roller (4) of a tablet crusher; the automatic cleaning roller (2) is evenly rotated on the inner wall of the protective frame (1) through a bearing and is connected to a motor mounted on the frame; the side wall of the automatic cleaning roller (2) is evenly provided with rubber strips (21) for cleaning debris remaining on the frame inside the protective frame (1); a receiving trough (5) for receiving powder coating debris is connected to the discharge end of the tablet crusher; the negative pressure suction collection device (3) is mounted on the tablet crusher, and its negative pressure suction end is arranged in front of the crushing roller (4).

2. The device for preventing and collecting fragments of a powder coating tablet crusher according to claim 1, characterized in that: The negative pressure suction collection device (3) comprises a plurality of suction tubes (31), a collection box (32), and a negative pressure tube (33); the collection box (32) is installed at the end of the tablet crusher; the suction ends of the plurality of suction tubes (31) are arranged in parallel in front of the crushing roller (4); the other end of the suction tube (31) is connected to the top of the collection box (32); the end of the negative pressure tube (33) is connected to the collection box (32); and the other end is connected to the negative pressure pump.

3. The device for preventing and collecting fragments of a powder coating tablet crusher according to claim 2, characterized in that: The collecting box (32) is arranged above the material receiving trough (5); the bottom of the collecting box (32) is an open structure, a cover plate (34) is hinged at the opening, and the free end of the cover plate (34) is openably connected to the side wall of the collecting box (32) via a locking structure (35).

4. The device for preventing and collecting fragments of a powder coating tablet crusher according to claim 3, characterized in that: The edge of the cover plate (34) is provided with a rubber sealing ring (36) which is sealed with the collection box (32).

5. A device for preventing and collecting fragments of a powder coating tablet crusher according to claim 3 or 4, characterized in that: The locking structure (35) comprises a connecting rod (351), a screw rod (352), a fixed block (353), and a rotating block (354); one end of the connecting rod (351) is hinged to the end of the cover plate (34), and the other end is rotatably connected to the lower end of the screw rod (352) via a bearing; the fixed block (353) is mounted on the side wall of the collection box (32); the rotating block (354) is rotatably mounted on the inner wall of a through hole opened on the fixed block (353); and the rotating block (354) is threadedly connected to the screw rod (352).

6. The device for preventing and collecting fragments of a powder coating tablet crusher according to claim 5, characterized in that: The upper end of the screw rod (352) is provided with a knob (355) for facilitating the rotation of the screw rod (352).