A simple magnetic separator

By adopting a magnetic suction cylinder and roller structure in the magnetic separator, combined with the design of the cleaning assembly and the blower assembly, the problems of low cleaning efficiency and secondary entry of impurities are solved, and efficient and fast magnetic impurities cleaning effect are achieved.

CN222694973UActive Publication Date: 2025-04-01HUBEI CHANGJIALIN FOOD CO LTD
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Patent Information

Application Number
CN202421170356.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-04-01
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Existing magnetic separators are inefficient when cleaning magnetic impurities. If too much magnetic impurities are adsorbed in the gaps between the relief plates during processing, it is easy to cause magnetic impurities to enter the grain again, reducing the cleaning effect.

Method used

A simple magnetic separator is designed, adopting a magnetic suction cylinder and a roller structure. The surface of the roller is provided with grooves to increase the grain contact area. The driving component drives the roller to rotate slowly. When the surface of the roller absorbing impurities rotates to the magnetic-free side, the impurities fall naturally. At the same time, a cleaning assembly and a blower assembly are provided to assist in cleaning the magnetic impurities on the surface of the drum through a brush and a fan.

Benefits of technology

It improves the cleaning efficiency of magnetic impurities, avoids the risk of impurities entering the grain again, and enhances the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grain processing equipment, and discloses a simple magnetic separator, which includes a shell, and the outer side of the shell is respectively provided with a feed port, a raw material port and an impurity port, a magnetic suction cylinder is fixedly installed inside the shell, and a roller located outside the magnetic suction cylinder is rotatably installed inside the shell, and a driving component for driving the roller to rotate is arranged on the shell. The utility model arranges a magnetic suction cylinder, and the roller will adsorb magnetic impurities to its surface, and the driving component will drive the roller to rotate slowly at the same time. When the surface of the roller adsorbing impurities rotates to the side without magnetic force, the magnetic impurities on the roller will naturally fall off when the magnetic force is lost. In addition, the cleaning component and the blast component cooperate to clean the magnetic impurities on the surface of the roller. The cleaning process is efficient and fast, and effectively avoids the situation where too much magnetic impurities accumulate on the roller and are mixed into the grain for a second time, thereby improving the practicality of the equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of grain processing equipment, in particular to a simple magnetic separator. Background Art

[0002] A magnetic separator is a device that separates magnetic substances in grain from grain. It is often used in the grain processing industry. A grain magnetic separator is a machine that uses magnetic field force to separate iron impurities from grain. Its main function is to remove iron impurities in grain, ensure the stability and safety of grain quality, and improve the purchasing power and use value of the product. Grain magnetic separators are widely used in grain, oil, feed and other processing and storage industries, and are a very important type of agricultural machinery and equipment.

[0003] According to the search, the utility model patent with patent number CN202222007389.5 discloses a magnetic separator that is convenient for removing iron. The patent designs a convex plate on the roller to make the outer surface of the roller rough, which can adsorb magnetic impurities, increase the adsorption area of ​​the magnetic impurities, improve the adsorption effect, and thus improve the quality of grain.

[0004] However, this patent has defects. Although the relief plate improves the adsorption effect, it means that the magnetic impurities adsorbed on the drum can only be cleaned by a vibrator after the processing is completed. During cleaning, the drum needs to be continuously rotated so that the magnetic impurities can be dropped by vibration, resulting in low cleaning efficiency. At the same time, if too many magnetic impurities are adsorbed in the gaps between the relief plates during processing, when the grain collides with the drum, the magnetic impurities are easily caused to enter the grain for the second time, reducing the effect of cleaning the magnetic impurities. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model aims to solve the problem that although the relief plate improves the adsorption effect, the magnetic impurities adsorbed on the roller need to be cleaned by a vibrator after the processing is completed, and the roller needs to be continuously rotated during cleaning so that the magnetic impurities can be dropped by vibration, resulting in low cleaning efficiency. At the same time, if too many magnetic impurities are adsorbed by the gaps between the relief plates during processing, when the grain collides with the roller, the magnetic impurities are easily caused to enter the grain for the second time, thereby reducing the cleaning effect of the magnetic impurities. A simple magnetic separator is proposed.

[0007] (II) Technical solution

[0008] The technical solution of the utility model to solve the above technical problems is as follows:

[0009] A simple magnetic separator comprises a shell, the outer side of the shell is respectively provided with a feed port, a raw material port and an impurity port, a magnetic suction cylinder is fixedly installed inside the shell, a roller located outside the magnetic suction cylinder is rotatably installed inside the shell, a driving component for driving the roller to rotate is provided on the shell, a cleaning component is provided on the inner side wall of the shell, and a blowing component located above the cleaning component is provided on the inner side wall of the shell.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Preferably, a feed port is provided at the top of the shell, the inner bottom end of the shell is arranged in a triangular inclined surface, a raw material port is provided at the left side of the shell, and an impurity port is provided at the right side of the shell.

[0012] Preferably, the magnetic suction cylinder is divided into different parts from the middle, the left side is a magnetic part, and the right side is a non-magnetic part, and a groove is provided on the surface of the cylinder.

[0013] Preferably, the driving assembly includes a first motor, the first motor is fixedly mounted on the outside of the shell, a pulley group is fixedly mounted on the output end of the first motor, and the other end of the pulley group passes through and extends to the interior of the shell and is connected to the roller transmission.

[0014] Preferably, the cleaning assembly includes a brush, and the brush located on the right side of the drum is rotatably mounted on the inner wall of the shell, and a second motor for driving the brush to rotate is fixedly mounted inside the shell.

[0015] Preferably, the blowing assembly includes a fan, the fan is fixedly installed inside the shell, the air outlet end of the fan is connected to a ventilation pipe, the air outlet end of the ventilation pipe is connected to an air nozzle, the air outlet end of the air nozzle faces the drum and is fixedly installed above the brush.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:

[0018] The utility model provides a magnetic suction cylinder, and the drum will absorb magnetic impurities to its surface, and the driving component will drive the drum to rotate slowly at the same time. When the surface of the drum that absorbs impurities rotates to the side without magnetic force, the magnetic impurities on the drum will naturally fall off when the magnetic force is lost. In addition, the cleaning component and the blowing component cooperate to clean the magnetic impurities on the surface of the drum. The cleaning process is efficient and quick, and the situation that excessive accumulation of magnetic impurities on the drum and secondary mixing into the grain is effectively avoided, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a cross-sectional view of the main structure of the utility model;

[0021] Figure 3 This is a left-side structural cross-sectional view of the utility model;

[0022] Figure 4 This is a partial structural cross-sectional view of the air blast assembly of the utility model.

[0023] In the figure: 1. Shell; 2. Feed inlet; 3. Raw material inlet; 4. Impurity inlet; 5. Magnetic suction cylinder; 6. Roller; 7. Driving assembly; 71. First motor; 72. Pulley assembly; 8. Cleaning assembly; 81. Brush; 82. Second motor; 9. Blowing assembly; 91. Fan; 92. Ventilation pipe; 93. Air nozzle. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the embodiment, Figure 1-4 A simple magnetic separator is provided, comprising a shell 1, the outer side of the shell 1 is respectively provided with a feed port 2, a raw material port 3 and an impurity port 4, a magnetic suction cylinder 5 is fixedly installed inside the shell 1, a roller 6 located outside the magnetic suction cylinder 5 is rotatably installed inside the shell 1, a driving component 7 for driving the roller 6 to rotate is provided on the shell 1, a cleaning component 8 is provided on the inner side wall of the shell 1, and a blast component 9 located above the cleaning component 8 is provided on the inner side wall of the shell 1.

[0026] Reference Figure 1-4 , wherein a feed port 2 is provided at the top of the shell 1, the inner bottom of the shell 1 is arranged in a triangular inclined surface, a raw material port 3 is provided at the left side of the shell 1, and an impurity port 4 is provided at the right side of the shell 1;

[0027] Through the above-mentioned structural arrangement, grains fall from the feed port 2 onto the surface of the drum 6. After magnetic separation, the triangular slope inside the shell 1 will guide the falling grains and magnetic impurities to fall toward the two sides of the slope. The grains are discharged from the raw material port 3, and the magnetic impurities are discharged from the impurity port 4.

[0028] Reference Figure 2-3, wherein the magnetic suction cylinder 5 is divided into different parts from the middle, the left side is the magnetic part, the right side is the non-magnetic part, and the surface of the roller 6 is provided with a groove;

[0029] Through the above-mentioned structural arrangement, the grain falls from the feed port 2 to the left side of the magnetic suction cylinder 5. The groove can increase the contact area between the surface of the roller 6 and the grain, thereby enhancing the adsorption effect. The roller 6 will adsorb the magnetic impurities to its surface. At the same time, the driving component 7 will drive the roller 6 to rotate slowly. When the surface of the roller 6 that adsorbs impurities rotates to the side without magnetic force, the magnetic impurities adsorbed on the surface begin to fall off gradually, and then fall along the impurity port 4.

[0030] Reference Figure 1-3 , wherein the driving assembly 7 includes a first motor 71, the first motor 71 is fixedly mounted on the outer side of the housing 1, a pulley set 72 is fixedly mounted on the output end of the first motor 71, and the other end of the pulley set 72 penetrates and extends to the interior of the housing 1 and is transmission-connected to the drum 6;

[0031] Through the above-mentioned structural arrangement, after the magnetic separation work starts, the first motor 71 is started, and the first motor 71 drives the drum 6 to rotate through the pulley set 72 to absorb the magnetic impurities inside the grain.

[0032] Reference Figure 2-4 , wherein the cleaning assembly 8 includes a brush 81, the brush 81 located on the right side of the drum 6 is rotatably mounted on the inner side wall of the housing 1, and a second motor 82 for driving the brush 81 to rotate is fixedly mounted inside the housing 1;

[0033] With the above-mentioned structural arrangement, when the drum 6 starts to rotate, the second motor 82 is started, and the second motor 82 drives the brush 81 to rotate, so as to clean the surface of the drum 6 and sweep away the magnetic impurities that have not fallen off the surface.

[0034] Reference Figure 1-4 The air blowing assembly 9 includes a fan 91, the fan 91 is fixedly installed inside the housing 1, the air outlet end of the fan 91 is connected to a vent pipe 92, the air outlet end of the vent pipe 92 is connected to an air nozzle 93, the air outlet end of the air nozzle 93 faces the drum 6 and is fixedly installed above the brush 81;

[0035] With the above-mentioned structural arrangement, when the brush 81 cleans the surface of the drum 6 , the fan 91 is started, and the fan 91 sprays gas through the vent pipe 92 and out of the air nozzle 93 , thereby assisting the brush 81 in cleaning the surface of the drum 6 .

[0036] Working principle:

[0037] The first step to implement the innovation point:

[0038] Step 1: After the grain is magnetically separated, the grain is poured into the feed port 2. The grain falls from the feed port 2 to the left side of the magnetic suction cylinder 5. The groove can increase the contact area between the surface of the roller 6 and the grain, thereby enhancing the adsorption effect. The roller 6 will adsorb the magnetic impurities to its surface. At the same time, the driving component 7 will drive the roller 6 to rotate slowly. When the surface of the roller 6 adsorbing impurities rotates to the side without magnetic force, the magnetic impurities adsorbed on the surface begin to fall off gradually, and then fall along the impurity port 4.

[0039] Step 2: While the drum 6 is rotating and the second motor 82 is engaged, the second motor 82 drives the brush 81 to rotate, cleans the surface of the drum 6, and sweeps off the magnetic impurities that have not fallen off the surface. When the brush 81 is cleaning the surface of the drum 6, the fan 91 is started, and the fan 91 sprays gas through the ventilation pipe 92 and the air nozzle 93, thereby assisting the brush 81 in cleaning the surface of the drum 6.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A simple magnetic separator, characterized in that: The invention comprises a shell (1), wherein the outer side of the shell (1) is respectively provided with a feed port (2), a raw material port (3) and an impurity port (4); a magnetic suction cylinder (5) is fixedly installed inside the shell (1); a roller (6) located outside the magnetic suction cylinder (5) is rotatably installed inside the shell (1); a driving component (7) for driving the roller (6) to rotate is provided on the shell (1); a cleaning component (8) is provided on the inner side wall of the shell (1); and a blast component (9) located above the cleaning component (8) is provided on the inner side wall of the shell (1).

2. A simple magnetic separator according to claim 1, characterized in that: The top of the shell (1) is provided with a feed inlet (2), the inner bottom of the shell (1) is arranged in a triangular inclined surface, the left side of the shell (1) is provided with a raw material inlet (3), and the right side of the shell (1) is provided with an impurity inlet (4).

3. A simple magnetic separator according to claim 1, characterized in that: The magnetic suction cylinder (5) is divided into different parts from the middle, the left side is a magnetic part, and the right side is a non-magnetic part. The surface of the roller (6) is provided with a groove.

4. A simple magnetic separator according to claim 1, characterized in that: The driving assembly (7) comprises a first motor (71), the first motor (71) being fixedly mounted on the outside of the housing (1), a belt pulley group (72) being fixedly mounted on the output end of the first motor (71), and the other end of the belt pulley group (72) passing through and extending into the interior of the housing (1) and being transmission-connected to the roller (6).

5. A simple magnetic separator according to claim 1, characterized in that: The cleaning assembly (8) comprises a brush (81), the brush (81) being rotatably mounted on the inner wall of the housing (1) and located on the right side of the roller (6), and a second motor (82) for driving the brush (81) to rotate is fixedly mounted inside the housing (1).

6. A simple magnetic separator according to claim 5, characterized in that: The air blowing assembly (9) comprises a fan (91), the fan (91) being fixedly mounted inside the housing (1), the air outlet end of the fan (91) being connected to a vent pipe (92), the air outlet end of the vent pipe (92) being connected to an air nozzle (93), the air outlet end of the air nozzle (93) facing the roller (6) and being fixedly mounted above the brush (81).

Citation Information

Patent Citations

  • Magnetic separator convenient for removing iron

    CN218590799U