A spraying device with adsorption mechanism

By designing a spray device with an adsorption mechanism, the problems of low efficiency of paint spray treatment and aluminum pipe drying are solved, and environmental pollution is reduced and work efficiency is improved.

CN222695123UActive Publication Date: 2025-04-01QINGDAO QIANYUAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421106624.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-04-01
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During the processing and spraying of aluminum tubes, paint spraying is difficult to effectively deal with, causing workers to inhale paint, serious environmental pollution, and the drying efficiency of aluminum tubes after spraying is low, which may damage the paint surface.

Method used

A spraying device with an adsorption mechanism is designed, including a spray box, a clamping mechanism, a moving mechanism, a drying mechanism and a bellows. The bellows are sucked in the paint spray through the suction tank, and are treated with activated carbon plates and discharged to reduce environmental pollution; the drying mechanism uses electric heating plates and hair dryers to quickly dry aluminum pipes, saving time and preventing paint damage.

Benefits of technology

Effectively adsorb and treat paint sprays generated by spraying to improve the working environment and reduce the harm to workers' health; quickly dry aluminum pipes to improve work efficiency and avoid paint damage.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222695123U_ABST
    Figure CN222695123U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of spraying, and discloses a spraying device with an adsorption mechanism, comprising a spray box, and also comprising a clamping mechanism arranged inside the spray box for fixing an aluminum tube to be sprayed, an aluminum tube body is arranged between two groups of symmetrical clamping mechanisms, a moving mechanism for automatically adjusting the spraying position is arranged above the aluminum tube body, a drying mechanism for treating the aluminum tube after spraying is arranged above the moving mechanism, a bellows fixed to the inner wall of the spray box is arranged below the aluminum tube body, an air suction groove is opened on the top of the bellows, and an activated carbon plate for treating the inhaled paint spray is slidably connected to the inner wall of the bellows, thereby solving the problem that the spray generated by the spraying of the existing processing spraying equipment cannot be effectively treated when in use, so that the spray is scattered everywhere, affecting the factory environment and staff, and the aluminum tube cannot be effectively and quickly dried after the spraying is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying, in particular to a spraying device with an adsorption mechanism. Background Art

[0002] Aluminum tube is a kind of non-ferrous metal tube, which refers to a metal tube material that is hollow along its entire longitudinal length by extrusion of pure aluminum or aluminum alloy. Aluminum tubes are widely used in various industries, such as automobiles, ships, aerospace, aviation, electrical appliances, agriculture, electromechanical, home furnishing, etc. Aluminum tubes are everywhere in our lives. Due to the wide range of applications of aluminum tubes, they need to be sprayed with various colors during production and processing to make them suitable for various environments.

[0003] Because paint has a strong smell and a certain degree of viscosity, paint spray is often produced when aluminum tubes are processed and sprayed. Workers will inevitably inhale a small amount of paint spray during processing, which has a great impact on their health and the environment in the factory. When the existing processing and spraying equipment is in use, the spray generated by the spraying cannot be effectively treated, causing the spray to float everywhere. Long-term processing will cause serious pollution to the factory environment. Working in a polluted environment will also cause damage to the body of workers. In addition, since the paint takes a long time to dry naturally and the surface is very sticky, no pollutants can fall on its surface. After the spraying is completed, the existing processing and spraying equipment needs to transfer and dry the sprayed aluminum tubes, which has low work efficiency and may also cause damage to the paint surface of the aluminum tubes. Utility Model Content

[0004] The purpose of the utility model is to provide a spraying device with an adsorption mechanism to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a spraying device with an adsorption mechanism, comprising a spray box, and also comprising:

[0006] A clamping mechanism is arranged inside the spray box for fixing the aluminum tube to be sprayed, the clamping mechanism is arranged in two groups and is symmetrical, an aluminum tube body is arranged between the two groups of symmetrical clamping mechanisms, a moving mechanism for automatically adjusting the spraying position is arranged above the aluminum tube body, a drying mechanism for treating the sprayed aluminum tube is arranged above the moving mechanism, a bellows fixed to the inner wall of the spray box is arranged below the aluminum tube body, an air suction groove is opened on the top of the bellows, and an activated carbon plate for treating the inhaled paint spray is slidably connected to the inner wall of the bellows.

[0007] Preferably, the clamping mechanism is fixed to a fixed bearing on the inner wall of the spray box, the inner wall of the fixed bearing is rotatably connected to a support rod, the inner wall of the support rod is threadedly connected to an adjusting screw, a splint is fixed at one end of the adjusting screw away from the support rod, and a sealing plug is fixed to one side of the splint.

[0008] Preferably, the outer sides of the adjusting screw and the supporting rod are provided with anti-slip grooves for facilitating rotation by the user.

[0009] Preferably, a first motor for driving the support rod to rotate is fixed to one end of the support rod, and the first motor is fixed to one side of the spray box.

[0010] Preferably, the moving mechanism includes a second motor fixed to one side of the spray box, a moving screw is fixed to the output end of the second motor, both ends of the moving screw rotate on the inner wall of the spray box, the outer side of the moving screw is threadedly connected to a moving seat, the inner wall of the moving seat is rotatably connected to a damping rod, a mounting plate is fixed to the outer side of the damping rod, and a spray gun is mounted on the bottom of the mounting plate by screws.

[0011] Preferably, the drying mechanism comprises an electric heating plate fixed to the inner wall of the spray box for converting electrical energy into thermal energy.

[0012] Preferably, the drying mechanism also includes a third motor fixed to the inner wall of the spray box, a driving wheel is fixed to the output end of the third motor, the outer side of the driving wheel is transmission connected to a belt, the inner side of the belt is transmission connected to a driven wheel, a rotating shaft is fixed at the axis of the driven wheel, the top end of the rotating shaft rotates on the inner wall of the spray box, and a blowing fan is fixed to the bottom end of the rotating shaft.

[0013] Preferably, a limit rod is fixed at the axis of the driving wheel, the bottom end of the limit rod is rotatably connected to a limit bearing, and the limit bearing is fixed to the top of the electric heating plate.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model can timely and effectively adsorb the spray generated by spraying by arranging a bellows, the inhaled paint spray is processed by an activated carbon plate and then discharged into the air, thereby improving the working environment of the factory and preventing the staff from inhaling the paint spray, and the drying mechanism can be provided to quickly dry the aluminum tube after spraying, thus saving the drying time and preventing the paint surface of the aluminum tube from being damaged during the drying process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic structural diagram of a preferred embodiment of a spray device with an adsorption mechanism provided by the utility model;

[0017] Figure 2 A schematic diagram of the structure of the clamping mechanism provided by the utility model;

[0018] Figure 3 A schematic diagram of the structure of the mobile mechanism provided by the utility model;

[0019] Figure 4 A structural schematic diagram of the drying mechanism provided by the utility model;

[0020] Figure 5 This is a structural schematic diagram of the bellows provided by the utility model.

[0021] In the figure: 1. spray box; 2. clamping mechanism; 21. fixed bearing; 22. support rod; 23. adjusting screw; 24. clamping plate; 25. sealing plug; 26. anti-skid pattern; 27. first motor; 3. aluminum tube body; 4. moving mechanism; 41. second motor; 42. moving screw; 43. moving seat; 44. damping rod; 45. mounting plate; 46. spray gun; 5. drying mechanism; 51. electric heating plate; 52. third motor; 53. driving wheel; 54. belt; 55. driven wheel; 56. rotating shaft; 57. blowing fan; 58. limiting rod; 59. limiting bearing; 6. bellows; 7. suction slot; 8. activated carbon plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5As shown, a spraying device with an adsorption mechanism comprises a spray box 1, and also comprises a clamping mechanism 2 arranged inside the spray box 1 for fixing the aluminum tube to be sprayed, the clamping mechanism 2 is arranged in two groups and is symmetrical, an aluminum tube body 3 is arranged between the two groups of symmetrical clamping mechanisms 2, a moving mechanism 4 for automatically adjusting the spraying position is arranged above the aluminum tube body 3, a drying mechanism 5 for processing the aluminum tube after spraying is arranged above the moving mechanism 4, a bellows 6 fixed to the inner wall of the spray box 1 is arranged below the aluminum tube body 3, a suction groove 7 is opened on the top of the bellows 6, and the inner wall of the bellows 6 is slidably connected with a nozzle for sucking in the paint spray By setting up a spray box 1, the aluminum tube body 3 can be sprayed with paint, by setting up a clamping mechanism 2, the aluminum tube body 3 can be clamped and fixed, by setting up a moving mechanism 4, the spraying position can be automatically adjusted to improve the convenience of spraying, by setting up a drying mechanism 5, the aluminum tube body 3 after spraying can be dried conveniently, saving time and improving work efficiency, by setting up a bellows 6, when the aluminum tube body 3 is sprayed with paint, the falling paint spray can be adsorbed to reduce the pollution of the working environment, by setting up an air suction groove 7, the paint spray can be sucked into the bellows 6, and by setting up an activated carbon plate 8, the paint spray can be processed to prevent environmental pollution.

[0024] See also Figure 1 and Figure 2 As shown, the clamping mechanism 2 is fixed to a fixed bearing 21 on the inner wall of the spray box 1, the inner wall of the fixed bearing 21 is rotatably connected to a support rod 22, the inner wall of the support rod 22 is threadedly connected to an adjusting screw 23, a clamping plate 24 is fixed to one end of the adjusting screw 23 away from the support rod 22, and a sealing plug 25 is fixed to one side of the clamping plate 24; the outer sides of the adjusting screw 23 and the support rod 22 are both provided with anti-slip grooves 26 for users to rotate; one end of the support rod 22 is fixed to a first motor 27 for driving the support rod 22 to rotate, and the first motor 27 is fixed to one end of the support rod 22. The machine 27 is fixed to one side of the spray box 1; the support rod 22 can be supported to rotate by setting a fixed bearing 21, the support rod 22 can be adjusted to facilitate the rotation of the screw 23 on its inner wall by setting the adjusting screw 23, the position of the adjusting clamping plate 24 can be moved by setting the adjusting screw 23, so that the clamping plates 24 symmetrical on both sides clamp and fix the aluminum tube body 3, the sealing plug 25 can improve the clamping stability, the anti-slip pattern 26 can facilitate the rotation of the adjusting screw 23, and the first motor 27 can drive the aluminum tube body 3 to rotate.

[0025] See also Figure 1 and Figure 3As shown, the moving mechanism 4 includes a second motor 41 fixed to one side of the spray box 1, a moving screw 42 is fixed to the output end of the second motor 41, both ends of the moving screw 42 are rotated on the inner wall of the spray box 1, the outer side of the moving screw 42 is threadedly connected to a moving seat 43, the inner wall of the moving seat 43 is rotatably connected to a damping rod 44, a mounting plate 45 is fixed to the outer side of the damping rod 44, and a spray gun 46 is installed at the bottom of the mounting plate 45 by screws; the moving screw 42 can be driven to rotate by setting the second motor 41, the moving seat 43 can be driven to move by setting the moving screw 42, the spray gun 46 can be driven to move by setting the moving seat 43, the spray gun 46 can be easily adjusted by setting the damping rod 44, and the spray guns 46 of different models can be installed, disassembled and replaced by setting the mounting plate 45.

[0026] See also Figure 1 and Figure 4 As shown, the drying mechanism 5 includes an electric heating plate 51 fixed to the inner wall of the spray box 1 for converting electrical energy into thermal energy; the drying mechanism 5 also includes a third motor 52 fixed to the inner wall of the spray box 1, a driving wheel 53 is fixed to the output end of the third motor 52, a belt 54 is connected to the outer side of the driving wheel 53 for transmission, a driven wheel 55 is connected to the inner side of the belt 54 for transmission, a rotating shaft 56 is fixed to the axis of the driven wheel 55, the top end of the rotating shaft 56 rotates on the inner wall of the spray box 1, and a blowing fan 57 is fixed to the bottom end of the rotating shaft 56; a limit rod 58 is fixed to the axis of the driving wheel 53, and a limit rod 58 is fixed to the axis of the driving wheel 53. The bottom end of the rod 58 is rotatably connected to a limit bearing 59, and the limit bearing 59 is fixed to the top of the electric heating plate 51; by setting the electric heating plate 51, electrical energy can be converted into thermal energy, by setting the third motor 52, the driving wheel 53 can be driven to rotate, by setting the driving wheel 53, the belt 54 can be driven to rotate, by setting the belt 54, the driven wheel 55 can be driven to rotate, by setting the driven wheel 55, the rotating shaft 56 can be driven to rotate, and then the blowing fan 57 can be driven to rotate, and by setting the blowing fan 57, the heat generated by the electric heating plate 51 can be blown downward to dry the aluminum tube body 3 after painting.

[0027] Working principle: The worker puts the aluminum tube body 3 to be painted on the sealing plug 25, rotates the adjusting screw 23 and moves the clamping plate 24 to clamp and fix the aluminum tube body 3, turns on the first motor 27 to drive the aluminum tube body 3 to rotate, then turns on the second motor 41, the spray gun 46 and the bellows 6 at the same time, the spray gun 46 sprays paint on the aluminum tube body 3, while the bellows 6 absorbs the paint spray generated by the spraying, and then discharges it after being processed by the activated carbon plate 8 to prevent environmental pollution, the second motor 41 drives the moving screw 42 to rotate, and the moving screw 42 drives the moving seat 43 to move, and the moving seat 43 drives the spray gun 46 to move, so that the aluminum tube body 3 can be fully sprayed on the outside of the entire tube while rotating. After spraying, turn on the electric heating plate 51 and the third motor 52, the third motor 52 drives the driving wheel 53 to rotate, the driving wheel 53 drives the belt 54 to rotate, the belt 54 drives the driven wheel 55 to rotate, the driven wheel 55 drives the rotating shaft 56 and then drives the blowing fan 57 to rotate, the blowing fan 57 blows the heat generated by the electric heating plate 51 to the bottom, and dries the aluminum tube body 3 after spraying.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A spraying device with an adsorption mechanism, comprising a spray box (1), characterized in that: Also includes: A clamping mechanism (2) is arranged inside the spray box (1) for fixing the aluminum tube to be sprayed, the clamping mechanism (2) is arranged in two groups and is symmetrical, an aluminum tube body (3) is arranged between the two groups of symmetrical clamping mechanisms (2), a moving mechanism (4) for automatically adjusting the spraying position is arranged above the aluminum tube body (3), a drying mechanism (5) for treating the aluminum tube after spraying is arranged above the moving mechanism (4), a bellows (6) fixed to the inner wall of the spray box (1) is arranged below the aluminum tube body (3), a suction groove (7) is opened on the top of the bellows (6), and an activated carbon plate (8) for treating the inhaled paint spray is slidably connected to the inner wall of the bellows (6) 2. A spraying device with an adsorption mechanism according to claim 1, characterized in that: The clamping mechanism (2) is fixed to a fixed bearing (21) on the inner wall of the spray box (1); the inner wall of the fixed bearing (21) is rotatably connected to a support rod (22); the inner wall of the support rod (22) is threadedly connected to an adjusting screw (23); a clamping plate (24) is fixed to one end of the adjusting screw (23) away from the support rod (22); and a sealing plug (25) is fixed to one side of the clamping plate (24).

3. A spraying device with an adsorption mechanism according to claim 2, characterized in that: The outer sides of the adjusting screw rod (23) and the supporting rod (22) are both provided with anti-slip grooves (26) for facilitating rotation by the user.

4. A spraying device with an adsorption mechanism according to claim 3, characterized in that: A first motor (27) for driving the support rod (22) to rotate is fixed to one end of the support rod (22), and the first motor (27) is fixed to one side of the spray box (1).

5. A spraying device with an adsorption mechanism according to claim 4, characterized in that: The moving mechanism (4) comprises a second motor (41) fixed to one side of the spray box (1), a moving screw (42) being fixed to the output end of the second motor (41), both ends of the moving screw (42) being rotated on the inner wall of the spray box (1), a moving seat (43) being threadedly connected to the outer side of the moving screw (42), a damping rod (44) being rotatably connected to the inner wall of the moving seat (43), a mounting plate (45) being fixed to the outer side of the damping rod (44), and a spray gun (46) being mounted on the bottom of the mounting plate (45) by screws.

6. The spraying device with an adsorption mechanism according to claim 1, characterized in that: The drying mechanism (5) comprises an electric heating plate (51) fixed to the inner wall of the spray box (1) and used for converting electrical energy into thermal energy.

7. A spraying device with an adsorption mechanism according to claim 6, characterized in that: The drying mechanism (5) further comprises a third motor (52) fixed to the inner wall of the spray box (1); a driving wheel (53) is fixed to the output end of the third motor (52); a belt (54) is connected to the outer side of the driving wheel (53); a driven wheel (55) is connected to the inner side of the belt (54); a rotating shaft (56) is fixed at the axis of the driven wheel (55); the top end of the rotating shaft (56) rotates on the inner wall of the spray box (1); and a blowing fan (57) is fixed to the bottom end of the rotating shaft (56).

8. The spraying device with adsorption mechanism according to claim 7, characterized in that: A limiting rod (58) is fixed at the axis of the driving wheel (53), the bottom end of the limiting rod (58) is rotatably connected to a limiting bearing (59), and the limiting bearing (59) is fixed to the top of the electric heating plate (51).