A metal high gloss surface processing anti-corrosion device
By designing a metal high-gloss surface processing and anti-corrosion device, the combination of roller box and coating roller is used to solve the problem of uneven thickness of the anti-corrosion coating of metal plates, and efficient and uniform anti-corrosion treatment and rapid drying are achieved.
Patent Information
- Application Number
- CN202421270731.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-05
AI Technical Summary
During the anti-corrosion processing process of existing metal plate parts, it is difficult to achieve uniformity of coating thickness, resulting in poor practicality.
A metal high-gloss surface processing anti-corrosion device is designed, including a roller box and a coating roller. The surface of the metal plate is coated with anti-corrosion materials, and the uniform spraying of anti-corrosion coating is ensured through the distributor and a long flat nozzle.
The uniform thickness of the anti-corrosion coating on the high-gloss surface of metal plates is achieved, and the practicality is improved. The drying process of the coating is accelerated through the cooperation of scrapers, fans and electric heating pipes.
Smart Images
Figure CN222695140U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-corrosion processing devices, in particular to a metal high-gloss surface processing anti-corrosion device. Background Art
[0002] In the field of mechanical processing, the technology of metal processing is constantly improving. In order to improve the beauty of the metal surface, a high-gloss surface is often processed on the surface of the metal sheet. However, the metal sheet is easily corroded by the external environment during use, which affects the high-gloss surface of the metal sheet. Therefore, anti-corrosion processing is performed on the surface of the metal sheet;
[0003] For example, the authorized patent with announcement number CN216857132U (a metal surface anticorrosion treatment device): includes a spray box and a box door hinged on the spray box, a servo motor is provided on the top of the spray box, a ball screw is coaxially connected to the output end of the servo motor, a screw nut is threadedly connected to the ball screw, a zinc spray gun with an opening facing downward is provided on the screw nut, and a clamping mechanism for clamping the metal is provided on the inner wall of the spray box;
[0004] Although the above-mentioned prior art uses a zinc spray gun to spray zinc powder toward the metal block for anti-corrosion treatment, the method of spraying anti-corrosion coating is not conducive to the uniformity of the thickness of the anti-corrosion coating on the surface of the metal plate. As a result, the existing metal plate cannot be processed with uniform coating thickness during the anti-corrosion processing, and its practicality is poor. Therefore, the market urgently needs to develop a metal high-gloss surface processing anti-corrosion device to help people solve the existing problems. Utility Model Content
[0005] The utility model aims to provide a metal high-gloss surface processing anti-corrosion device to solve the problem of poor practicality in the process of anti-corrosion processing of existing metal plates proposed in the above background technology that the coating thickness cannot be processed uniformly.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal high-gloss surface processing and anti-corrosion device, comprising a base, a transmission box is symmetrically fixedly installed at the front end and the rear end above the base, a processing cover is fixedly installed above the transmission box, a mounting frame is fixedly installed inside the processing cover, a roller box is arranged below the mounting frame, a coating roller is rotatably installed inside the roller box, an electric cylinder 1 is fixedly installed inside the mounting frame, a push rod end of the electric cylinder 1 extends to the bottom of the mounting frame and is fixedly connected to the roller box, a feeding box is fixedly installed inside the mounting frame along one side of the electric cylinder 1, a feeding pipe is fixedly installed on one side of the roller box, a distributor is fixedly installed on one side of the roller box, and the distributor is connected to the feeding pipe, a long flat mouth is fixedly installed on one side of the distributor, and the long flat mouth is in contact with the coating roller.
[0007] Preferably, an electric cylinder 2 is fixedly installed inside the mounting frame along one side of the feed box, a scraper is provided below the mounting frame, and the push rod end of the electric cylinder 2 extends to the bottom of the mounting frame and is fixedly connected to the scraper by screws.
[0008] Preferably, a partition plate 1 is fixedly installed inside the processing cover along one side of the mounting frame, a partition plate 2 is fixedly installed inside the processing cover along the other side of the mounting frame, and a partition plate 3 is fixedly installed inside the processing cover along one side of the partition plate 2.
[0009] Preferably, an electric heating pipe is fixedly installed between the second partition and the third partition, a fan box is fixedly installed above the processing cover, the fan box is located above the electric heating pipe and connected to the processing cover, and a fan is fixedly installed inside the fan box.
[0010] Preferably, an air suction hood is provided on one side of the partition three, an air pipe is fixedly installed above the air suction hood, and the upper end of the air pipe extends to the top of the processing hood and is fixedly connected to the fan box.
[0011] Preferably, a transmission screw is rotatably installed inside the transmission box, a sliding block is slidably installed on the outside of the transmission screw through a ball nut, an electric motor is fixedly installed on one side of the transmission box, the output end of the motor is fixedly connected to the transmission screw, a loading platform is arranged between the two transmission boxes, and the loading platform is fixedly connected to the sliding block through a connecting plate.
[0012] Preferably, notches are symmetrically arranged on both sides of the upper end of the processing cover, and a cover plate is arranged on the upper end of the processing cover along the top of the mounting frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model sets a roller box on the mounting frame, and a coating roller is arranged inside the roller box, so that the anti-corrosion material is brushed on the surface of the metal plate by means of the coating roller, which is beneficial to the uniformity of the thickness of the anti-corrosion coating on the high-gloss surface of the metal plate, and through the set distributor and long flat nozzle, the anti-corrosion paint can be evenly sprayed onto the coating roller, which further improves the uniformity of the anti-corrosion paint application and increases practicality.
[0015] 2. The utility model is provided with an electric cylinder 2 and a scraper, wherein the push rod end of the electric cylinder 2 is fixedly connected to the scraper. When the metal sheet is subjected to anti-corrosion treatment, the scraper can be used to scrape the surface of the metal sheet after the anti-corrosion paint is applied, which is beneficial to the uniformity of the thickness of the anti-corrosion paint on the high-gloss surface of the metal sheet and increases the practicality.
[0016] 3. The utility model sets up a fan and an electric heating tube, so that after the anti-corrosion paint is applied to the high-gloss surface of the metal plate, the fan and the electric heating tube can be started to blow hot air to the surface of the metal plate, which is beneficial to accelerate the drying of the anti-corrosion coating on the surface of the metal plate. The air suction hood and air pipe are set up to facilitate the absorption and reflow of hot air, thereby increasing practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of a metal high-gloss surface processing anti-corrosion device of the utility model;
[0018] Figure 2 It is a cross-sectional view of a metal high-gloss surface processing anti-corrosion device of the utility model;
[0019] Figure 3 It is an enlarged schematic diagram of the A part of the utility model;
[0020] Figure 4 It is a partial cross-sectional view of the transmission box of the utility model.
[0021] In the figure: 1. base; 2. transmission box; 3. processing cover; 301. notch; 4. cover plate; 5. fan box; 6. air pipe; 7. loading platform; 8. motor; 9. partition one; 10. mounting frame; 11. electric cylinder one; 12. feeding box; 13. roller box; 14. electric cylinder two; 15. scraper; 16. partition two; 17. partition three; 18. electric heating pipe; 19. fan; 20. suction hood; 21. coating roller; 22. feeding pipe; 23. distributor; 24. long flat nozzle; 25. transmission screw; 26. sliding block. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] See also Figure 1-4The utility model provides an embodiment: a metal high-gloss surface processing anti-corrosion device, comprising a base 1, a transmission box 2 is symmetrically fixedly installed at the front end and the rear end above the base 1, a processing cover 3 is fixedly installed above the transmission box 2, a mounting frame 10 is fixedly installed inside the processing cover 3, a roller box 13 is arranged below the mounting frame 10, a coating roller 21 is rotatably installed inside the roller box 13, a driving motor for the coating roller 21 is arranged at the front end of the roller box 13, an electric cylinder 11 is fixedly installed inside the mounting frame 10, a push rod end of the electric cylinder 11 extends to the bottom of the mounting frame 10 and is fixedly connected to the roller box 13, so that the height position of the roller box 13 can be adjusted according to needs, and the mounting frame A feed box 12 is fixedly installed along one side of the electric cylinder 11 inside 10, a feed pipe 22 is fixedly installed on one side of the roller box 13, an anti-corrosion paint storage box and a delivery pump are arranged inside the feed box 12, and the input end of the delivery pump is connected to the storage box through a pipeline, and the feed pipe 22 is fixedly connected to the output end of the delivery pump. The anti-corrosion paint stored in the storage box in the feed box 12 is a transparent anti-corrosion paint, so that after the metal sheet is anti-corrosion treated, the gloss of the high-gloss surface of the metal will not be covered, a distributor 23 is fixedly installed on one side of the roller box 13, and the distributor 23 is connected to the feed pipe 22, and a long flat mouth 24 is fixedly installed on one side of the distributor 23, and the long flat mouth 24 is in contact with the coating roller 21.
[0024] When in use, the anti-corrosion paint is transported to the distributor 23 through the feed pipe 22, and then evenly sprayed onto the surface of the coating roller 21 through the long flat nozzle 24, and then the coating roller 21 is driven to rotate. When the metal sheet passes through the coating roller 21, the anti-corrosion material can be brushed on the surface of the metal sheet. The anti-corrosion material is brushed on the high-gloss surface of the metal sheet by means of the coating roller 21, which is beneficial to the uniformity of the thickness of the anti-corrosion coating on the high-gloss surface of the metal sheet. Through the set distributor 23 and the long flat nozzle 24, the anti-corrosion paint can be evenly sprayed onto the coating roller, which further improves the uniformity of the anti-corrosion paint application and increases practicality.
[0025] Furthermore, an electric cylinder 14 is fixedly installed inside the mounting frame 10 along one side of the feed box 12, and a scraper 15 is arranged below the mounting frame 10. The push rod end of the electric cylinder 14 extends to the bottom of the mounting frame 10 and is fixedly connected to the scraper 15 by screws. The setting of the electric cylinder 14 can adjust the height position of the scraper 15, and through the setting of the scraper 15, the high-gloss surface of the metal sheet after the anti-corrosion paint is applied can be scraped, so that the thickness of the anti-corrosion paint on the metal sheet can be adjusted according to needs.
[0026] Furthermore, a partition 1 9 is fixedly installed on the inside of the processing cover 3 along one side of the mounting frame 10, a partition 2 16 is fixedly installed on the inside of the processing cover 3 along the other side of the mounting frame 10, and a partition 3 17 is fixedly installed on the inside of the processing cover 3 along one side of the partition 2 16. The arrangement of partition 1 9, partition 2 16 and partition 3 17 facilitates the separation of different working processes and increases practicality.
[0027] Furthermore, an electric heating tube 18 is fixedly installed between partition two 16 and partition three 17, and a fan box 5 is fixedly installed above the processing cover 3. The fan box 5 is located above the electric heating tube 18 and is connected to the processing cover 3. A fan 19 is fixedly installed inside the fan box 5. The motor of the fan 19 is a high-temperature resistant motor. When the metal sheet is subjected to anti-corrosion treatment, hot air is blown to the surface of the metal sheet after the anti-corrosion paint is applied by starting the fan 19 and the electric heating tube 18, which is beneficial to accelerate the drying of the anti-corrosion coating on the high-gloss surface of the metal sheet.
[0028] Furthermore, an air suction hood 20 is provided on one side of the partition three 17, and an air pipe 6 is fixedly installed above the air suction hood 20. The upper end of the air pipe 6 extends to the top of the processing hood 3 and is fixedly connected to the fan box 5. The air suction hood 20 and the air pipe 6 are provided, which is conducive to sucking hot air back into the fan box 5, thereby increasing practicality.
[0029] Furthermore, a transmission screw 25 is rotatably installed inside the transmission box 2, and a sliding block 26 is slidably installed on the outer side of the transmission screw 25 through a ball nut. A motor 8 is fixedly installed on one side of the transmission box 2, and the output end of the motor 8 is fixedly connected to the transmission screw 25. A stage 7 is arranged between the two transmission boxes 2, and the stage 7 is fixedly connected to the sliding block 26 by a connecting plate, so that the stage 7 can be driven to move, which is beneficial to the anti-corrosion treatment of the high-gloss surface of the metal plate.
[0030] Furthermore, notches 301 are symmetrically provided on both sides of the upper end of the processing cover 3, and a cover plate 4 is provided on the upper end of the processing cover 3 along the top of the mounting frame 10. By removing the cover plate 4, it is convenient to add anti-corrosion paint into the feed box 12, thereby increasing practicality.
[0031] Working principle: When in use, install the fixture on the stage 7 and clamp the metal sheet, and adjust the height position of the roller box 13 and the scraper 15 through the electric cylinder 11 and the electric cylinder 2 14, then start the motor 8 to drive the transmission screw 25 to rotate, and the sliding block 26 drives the stage 7 to move, and the anti-corrosion paint is delivered to the distributor 23 through the feeding pipe 22, and then evenly sprayed to the surface of the coating roller 21 through the long flat nozzle 24, and then the coating roller 21 is driven to rotate. When the metal sheet passes through the coating roller 21, the anti-corrosion material can be brushed on the high-gloss surface of the metal sheet, and then the metal sheet The part continues to move through the action of the scraper 15, which can scrape the high-gloss surface of the metal sheet after the anti-corrosion paint is applied, so as to facilitate the adjustment of the thickness of the anti-corrosion paint on the metal sheet according to needs, and then move the metal sheet to the bottom of the electric heating tube 18, start the fan 19 and the electric heating tube 18, and blow hot air to the surface of the metal sheet after the anti-corrosion paint is applied, which is beneficial to accelerate the drying of the anti-corrosion coating on the high-gloss surface of the metal sheet, and then the hot air refluxes through the set suction hood 20 and the air pipe 6. After the drying process is completed, the metal sheet is driven to move to the rightmost end for unloading.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A metal high-gloss surface processing anti-corrosion device, comprising a base (1), characterized in that: A transmission box (2) is symmetrically fixedly installed at the front and rear ends above the base (1), a processing cover (3) is fixedly installed above the transmission box (2), a mounting frame (10) is fixedly installed inside the processing cover (3), a roller box (13) is arranged below the mounting frame (10), a coating roller (21) is rotatably installed inside the roller box (13), an electric cylinder (11) is fixedly installed inside the mounting frame (10), and the push rod end of the electric cylinder (11) extends to the mounting frame (10) and fixedly connected to the roller box (13), a feed box (12) is fixedly installed inside the mounting frame (10) along one side of the electric cylinder (11), a feed pipe (22) is fixedly installed on one side of the roller box (13), a distributor (23) is fixedly installed on one side of the roller box (13), and the distributor (23) is connected to the feed pipe (22), a long flat mouth (24) is fixedly installed on one side of the distributor (23), and the long flat mouth (24) is in contact with the coating roller (21).
2. The metal high-gloss surface processing anti-corrosion device according to claim 1 is characterized by: An electric cylinder 2 (14) is fixedly mounted inside the mounting frame (10) along one side of the feed box (12); a scraper (15) is arranged below the mounting frame (10); a push rod end of the electric cylinder 2 (14) extends to the bottom of the mounting frame (10) and is fixedly connected to the scraper (15) by screws.
3. The metal high-gloss surface processing anti-corrosion device according to claim 1 is characterized in that: A partition plate 1 (9) is fixedly installed inside the processing cover (3) along one side of the mounting frame (10), a partition plate 2 (16) is fixedly installed inside the processing cover (3) along the other side of the mounting frame (10), and a partition plate 3 (17) is fixedly installed inside the processing cover (3) along one side of the partition plate 2 (16).
4. The metal high-gloss surface processing anti-corrosion device according to claim 3 is characterized by: An electric heating pipe (18) is fixedly installed between the second partition (16) and the third partition (17), a fan box (5) is fixedly installed above the processing cover (3), the fan box (5) is located above the electric heating pipe (18) and is connected to the processing cover (3), and a fan (19) is fixedly installed inside the fan box (5).
5. The metal high-gloss surface processing anti-corrosion device according to claim 4 is characterized in that: An air suction hood (20) is provided on one side of the partition plate three (17), and an air pipe (6) is fixedly installed above the air suction hood (20). The upper end of the air pipe (6) extends to the top of the processing hood (3) and is fixedly connected to the fan box (5).
6. The metal high-gloss surface processing anti-corrosion device according to claim 1 is characterized by: A transmission screw (25) is rotatably mounted inside the transmission box (2), a sliding block (26) is slidably mounted on the outer side of the transmission screw (25) via a ball nut, a motor (8) is fixedly mounted on one side of the transmission box (2), an output end of the motor (8) is fixedly connected to the transmission screw (25), a loading platform (7) is arranged between the two transmission boxes (2), and the loading platform (7) is fixedly connected to the sliding block (26) via a connecting plate.
7. The metal high-gloss surface processing anti-corrosion device according to claim 1 is characterized by: Notches (301) are symmetrically arranged on both sides of the upper end of the processing cover (3), and a cover plate (4) is arranged on the upper end of the processing cover (3) along the top of the mounting frame (10).