An energy-saving and environmentally friendly automatic adjustment double-track UV curing oven
By introducing an automatic adjustment lampshade lifting system and positioning anti-collision roller in the UV curing furnace, the existing UV curing furnace has solved the problem of poor curing effect and inconsistent curing time when dealing with the substance to be cured in different sizes, and a more efficient and energy-saving curing treatment is achieved.
Patent Information
- Application Number
- CN202420850293.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-23
AI Technical Summary
When the existing UV curing furnace is transported on two tracks, the spacing between the ultraviolet lamp and the substance to be cured is fixed, and it cannot adapt to the substance to be cured of different sizes, resulting in poor curing effect and inconsistent curing time, which makes it impossible to handle efficiently.
An automatic adjustment dual-track UV curing furnace is designed to adjust the distance between the ultraviolet lamp and the conveyor belt through the lampshade lifting adjustment rod, and a positioning anti-collision roller is provided on the conveyor belt to guide and anti-collision processing of conveyor items.
Adjustment of the substance to be cured according to different sizes is achieved, curing efficiency and effect are improved, and the use performance and reliability of the equipment are improved by positioning the use of anti-collision rollers, and it is more energy-saving.
Smart Images

Figure CN222695256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of UV curing furnaces, in particular to an energy-saving and environment-friendly automatic adjustment double-track UV curing furnace. Background Art
[0002] UV curing oven is a kind of equipment that uses ultraviolet radiation technology to cure and dry materials. UV curing oven uses ultraviolet radiation to quickly cure and harden coatings, inks, glues, resins and other materials, making them quickly form a solid solid state. It has the characteristics of fast curing, improved curing quality, energy saving and environmental protection. It is widely used in printing, wood products, plastic products, optical products, electronic devices and other industries, improving production efficiency and product quality.
[0003] The existing UV curing furnace sets two independent transport tracks when performing double-track transmission to cure two groups of products at the same time, so as to improve production efficiency. However, the distance between the ultraviolet lamp and the object to be cured is usually certain, and the object to be cured may have many different sizes. The long distance will affect the curing effect. At the same time, the curing time of objects of different sizes is different, and the curing process cannot be performed more efficiently. Utility Model Content
[0004] The purpose of the utility model is to provide an energy-saving and environmentally friendly automatically adjustable double-track UV curing furnace to solve the problem raised in the above background technology that the ultraviolet lamp of the UV curing furnace on the market is usually at a certain distance from the object to be cured, while the object to be cured may have a variety of different sizes, and the long distance will affect the curing effect. At the same time, the curing time of objects to be cured of different sizes is different, and the curing process cannot be carried out more efficiently.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving and environmentally friendly automatic adjustment double-track UV curing furnace, comprising a UV curing furnace main body, side mounting box seats are arranged on both sides of the UV curing furnace main body, and the upper ends of the side mounting box seats are connected to the furnace body, a conveying roller is installed between the side mounting box seats, and a first conveyor belt and a second conveyor belt are installed on the conveying roller, and positioning anti-collision rollers are evenly spaced between the first conveyor belt and the second conveyor belt, so that the positioning anti-collision rollers can simultaneously perform anti-collision guiding treatment on the articles conveyed on the first conveyor belt and the second conveyor belt, a lampshade fixing frame is movably engaged in the furnace body, and lampshade lifting and adjusting rods are symmetrically installed on both sides between the lampshade fixing frame and the furnace body, ultraviolet lampshades are evenly spaced and engaged in the lampshade fixing frame, and ultraviolet lamps are respectively installed in the ultraviolet lampshades, and the ultraviolet lamps face the first conveyor belt and the second conveyor belt, so that the ultraviolet lamps can adjust the distance relative to the first conveyor belt and the second conveyor belt through the lampshade lifting and adjusting rods.
[0006] Preferably, a heat dissipation top cover is fixed to the upper end of the furnace body by bolts, and furnace doors are installed on both sides of the furnace body, and the furnace doors are clamped between the side mounting box seats, the furnace body is fixed to the bottom fixed end of the lampshade lifting and adjusting rod by bolts, and the lampshade fixing frame is fixed to the upper movable end of the lampshade lifting and adjusting rod by bolts.
[0007] Preferably, a laterally arranged support connecting plate is fixed between the side mounting box seats by bolts, and a vertically arranged partition fixing plate is fixed to the middle part of the upper end of the support connecting plate by bolts.
[0008] Preferably, the partition fixing plate is provided with grooves at even intervals, and the positions of the grooves on the partition fixing plate correspond to the positions of the positioning anti-collision rollers.
[0009] Preferably, a connecting block is clamped and welded in the groove of the partition fixing plate, and the connecting block and the positioning and anti-collision roller are fixed by a rotating rod.
[0010] Preferably, the positioning and anti-collision roller is arranged vertically, and a circle of limiting grooves is provided on the side of the positioning and anti-collision roller, and the limiting grooves are respectively engaged with the first conveyor belt and the second conveyor belt.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the energy-saving and environmentally friendly automatic adjustment double-track UV curing furnace can adjust the distance between the ultraviolet lamp and the conveyor belt as needed, effectively improving the curing efficiency of the product, and setting two parallel conveyor belts, and guiding and anti-collision treatment of the conveyed items on the conveyor belts on both sides by positioning the anti-collision roller at the same time, improving the performance of the UV curing furnace, and being more energy-saving. The energy-saving and environmentally friendly automatic adjustment double-track UV curing furnace sets the positioning anti-collision roller vertically, and sets a circle of limit grooves on the side of the positioning anti-collision roller, which can limit the conveyor belts on both sides respectively, so that the conveyor belts can be prevented from deflection and limited, ensuring the reliability of the equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a front view of the cross-sectional structure of an energy-saving and environment-friendly automatic adjustment double-track UV curing furnace of the utility model;
[0013] Figure 2 This utility model is an energy-saving and environmentally friendly automatic adjustment double-track UV curing oven Figure 1 The enlarged structural diagram at A in the middle;
[0014] Figure 3 This is a side view of the cross-sectional structure of an energy-saving and environment-friendly automatic adjustment double-track UV curing furnace of the utility model;
[0015] Figure 4 This is a schematic diagram of the position structure of the positioning anti-collision roller of an energy-saving and environmentally friendly automatic adjustment double-track UV curing furnace relative to the first conveyor belt and the second conveyor belt of the utility model;
[0016] Figure 5 This is a top view of an energy-saving and environment-friendly automatic adjustment double-track UV curing furnace of the utility model.
[0017] In the figure: 1. UV curing furnace body; 2. Furnace body; 3. Heat dissipation top cover; 4. UV lampshade; 5. UV lamp; 6. Lampshade fixing frame; 7. Lampshade lifting adjustment rod; 8. Furnace door; 9. Side mounting box seat; 10. Conveying roller; 11. First conveyor belt; 12. Connecting block; 13. Positioning anti-collision roller; 14. Partition fixing plate; 15. Support connecting plate; 16. Limiting groove; 17. Second conveyor belt. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-5The utility model provides a technical solution: an energy-saving and environmentally friendly automatic adjustment double-track UV curing furnace, comprising a UV curing furnace body 1, side mounting boxes 9 are arranged on both sides of the UV curing furnace body 1, and the upper end of the side mounting boxes 9 is connected to the furnace body 2, and a conveying roller 10 is installed between the side mounting boxes 9, and a first conveyor belt 11 and a second conveyor belt 17 are installed around the conveying roller 10, and positioning anti-collision rollers 13 are evenly spaced between the first conveyor belt 11 and the second conveyor belt 17, so that the positioning anti-collision rollers 13 can simultaneously perform anti-collision guiding treatment on the articles conveyed on the first conveyor belt 11 and the second conveyor belt 17, and a transversely arranged supporting connecting plate 15 is fixed between the side mounting boxes 9 by bolts, and the middle part of the upper end of the supporting connecting plate 15 is bolted A vertically arranged partition fixing plate 14 is fixed. This structure allows the partition fixing plate 14 to be stably installed through the mounting box seat 9 on the opposite side of the supporting connecting plate 15, so that the partition fixing plate 14 can separate the first conveyor belt 11 and the second conveyor belt 17 on both sides, so that the UV curing furnace body 1 forms a double-track structure so that the UV curing furnace body 1 can simultaneously perform curing treatment on two groups of products. A lampshade fixing frame 6 is movably engaged in the furnace body 2, and lampshade lifting adjustment rods 7 are symmetrically installed on both sides between the lampshade fixing frame 6 and the furnace body 2. A heat dissipation top cover 3 is fixed to the upper end of the furnace body 2 by bolts, and furnace doors 8 are installed on both sides of the furnace body 2, and the furnace doors 8 are stuck between the side mounting box seats 9, the furnace body 2 is fixed to the bottom fixed end of the lampshade lifting adjustment rod 7 with bolts, and the lampshade fixing frame 6 is symmetrically installed with the lampshade lifting adjustment rod 7. The upper movable end of the cover lifting and adjusting rod 7 is fixed with bolts. This structure of the furnace body 2 is used for the installation and positioning of the lampshade fixing frame 6, so that the lampshade fixing frame 6 can firmly fix the ultraviolet lampshade 4, and then the ultraviolet lamp 5 is installed in the furnace body 2 through the ultraviolet lampshade 4. The heat dissipation top cover 3 is used to install a mechanism for cooling the ultraviolet lamp 5, so that the ultraviolet lamp 5 can be maintained at a suitable temperature for normal use of the ultraviolet lamp 5. The lampshade lifting and adjusting rod 7 is automatically lifted and lowered by the existing electric drive and hydraulic drive, and the distance between the ultraviolet lamp 5 and the first conveyor belt 11 and the second conveyor belt 17 can be automatically controlled so as to adjust the curing distance according to the product characteristics. The ultraviolet lampshades 4 are evenly spaced and fixed in the lampshade fixing frame 6, and the partition fixing plate 14 is provided on the partition fixing plate 14. Grooves are evenly spaced, and the positions of the grooves on the partition fixing plate 14 correspond to the positions of the positioning anti-collision roller 13. This structure enables the positioning anti-collision roller 13 to be installed and positioned through the partition fixing plate 14, so that the positioning anti-collision roller 13 can rotate under the positioning of the partition fixing plate 14, so that the positioning anti-collision roller 13 can perform anti-collision and guide processing on the items on the first conveyor belt 11 and the second conveyor belt 17. A connecting block 12 is also clamped and welded in the groove of the partition fixing plate 14, and the connecting block 12 and the positioning anti-collision roller 13 are fixed by a rotating rod. This structure enables the partition fixing plate 14 to form an installation and positioning structure of the positioning anti-collision roller 13 through the connecting block 12, so that the positioning anti-collision roller 13 can be fixed by the rotating rod of the connecting block 12 for rotation processing.The ultraviolet lamp 5 is installed in the ultraviolet lamp cover 4, and the ultraviolet lamp 5 faces the first conveyor belt 11 and the second conveyor belt 17, so that the ultraviolet lamp 5 can adjust the distance relative to the first conveyor belt 11 and the second conveyor belt 17 through the lamp cover lifting and adjusting rod 7. The positioning anti-collision roller 13 is vertically arranged, and a circle of limiting grooves 16 are provided on the side of the positioning anti-collision roller 13, and the limiting grooves 16 are respectively engaged with the first conveyor belt 11 and the second conveyor belt 17. When the positioning anti-collision roller 13 is used to prevent and guide the objects on the first conveyor belt 11 and the second conveyor belt 17, the positioning anti-collision roller 13 can also limit the transmission of the first conveyor belt 11 and the second conveyor belt 17 to prevent the transmission position deviation of the first conveyor belt 11 and the second conveyor belt 17.
[0020] Working principle: When using the energy-saving and environment-friendly automatic adjustment double-track UV curing furnace, firstly, when the product is quickly cured through the UV curing furnace body 1, the product can be placed on the first conveyor belt 11 and the second conveyor belt 17 respectively, and the conveying roller 10 is driven by the motor to rotate, and the first conveyor belt 11 and the second conveyor belt 17 are driven to convey the product to the furnace body 2. During the product movement, the positioning anti-collision roller 13 simultaneously performs anti-collision and guiding treatment on the products on both sides, so that the product can be smoothly conveyed. The connecting block 12 is fixed by the partition fixing plate 14, and the positioning anti-collision roller 13 is stably installed and positioned. The positioning anti-collision roller 13 also performs conveying and guiding treatment on the first conveyor belt 11 and the second conveyor belt 17 on both sides through the limiting groove 16. The side mounting box seat 9 plays a role of stabilizing and fixing the partition fixing plate 14 by supporting the connecting plate 15. By adjusting the furnace door 8, the height of the feed port can be controlled so that the product can enter the furnace body 2 smoothly. After the product enters the furnace body 2, it is quickly cured by the irradiation of the ultraviolet lamp 5. The cooling and heat dissipation structure installed in the heat dissipation top cover 3 is used for cooling the ultraviolet lamp 5. The lampshade lifting and adjusting rod 7 can be lifted and lowered by electric drive or hydraulic drive, so that the lampshade fixing frame 6 can be lifted and lowered relative to the furnace body 2, and the ultraviolet lampshade 4 and the ultraviolet lamp 5 can be lifted and lowered synchronously, and the distance between the ultraviolet lamp 5 and the first conveyor belt 11 and the second conveyor belt 17 can be controlled, so that the product can be better cured, and the working efficiency of the UV curing furnace main body 1 can be improved to achieve the purpose of energy saving, thereby completing a series of tasks.
[0021] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An energy-saving and environment-friendly automatic adjustment double-track UV curing oven, comprising a UV curing oven body (1), characterized in that: Side mounting boxes (9) are provided on both sides of the UV curing furnace body (1), and the upper ends of the side mounting boxes (9) are connected to the furnace body (2), and conveying rollers (10) are installed between the side mounting boxes (9), and a first conveying belt (11) and a second conveying belt (17) are installed around the conveying rollers (10), and positioning anti-collision rollers (13) are evenly spaced between the first conveying belt (11) and the second conveying belt (17), so that the positioning anti-collision rollers (13) can simultaneously perform anti-collision guiding treatment on the articles conveyed on the first conveying belt (11) and the second conveying belt (17). The furnace body (2) is provided with a lampshade fixing frame (6) movably engaged therein, and lampshade lifting and adjusting rods (7) are symmetrically installed on both sides between the lampshade fixing frame (6) and the furnace body (2), ultraviolet lampshades (4) are evenly engaged and fixed therein at intervals, and ultraviolet lamps (5) are respectively installed in the ultraviolet lampshades (4), and the ultraviolet lamps (5) face the first conveyor belt (11) and the second conveyor belt (17), so that the distance of the ultraviolet lamps (5) relative to the first conveyor belt (11) and the second conveyor belt (17) can be adjusted by the lampshade lifting and adjusting rods (7).
2. The energy-saving and environmentally friendly automatic adjustment double-track UV curing furnace according to claim 1 is characterized in that: The upper end of the furnace body (2) is fixed with a heat dissipation top cover (3) by bolts, and furnace doors (8) are installed on both sides of the furnace body (2), and the furnace doors (8) are clamped between the side mounting box seats (9), the furnace body (2) is fixed with bolts to the bottom fixed end of the lampshade lifting and adjusting rod (7), and the lampshade fixing frame (6) is fixed with bolts to the upper movable end of the lampshade lifting and adjusting rod (7).
3. The energy-saving and environmentally friendly automatic adjustment double-track UV curing furnace according to claim 1 is characterized in that: A support connecting plate (15) disposed laterally is fixed between the side mounting box seats (9) by means of bolts, and a partition fixing plate (14) disposed vertically is fixed to the middle portion of the upper end of the support connecting plate (15) by means of bolts.
4. The energy-saving and environment-friendly automatic adjustment double-track UV curing furnace according to claim 3 is characterized in that: The partition fixing plate (14) is provided with grooves at even intervals, and the positions of the grooves on the partition fixing plate (14) correspond to the positions of the positioning anti-collision rollers (13).
5. The energy-saving and environment-friendly automatic adjustment double-track UV curing furnace according to claim 4 is characterized in that: A connection block (12) is also clamped and welded into the groove of the partition fixing plate (14), and the connection block (12) and the positioning anti-collision roller (13) are fixed via a rotating rod.
6. The energy-saving and environment-friendly automatic adjustment double-track UV curing furnace according to claim 1, characterized in that: The positioning anti-collision roller (13) is arranged vertically, and a circle of limiting grooves (16) are provided on the side of the positioning anti-collision roller (13), and the limiting grooves (16) are respectively engaged with the first conveyor belt (11) and the second conveyor belt (17).