A synchronous wheel forging equipment capable of automatically unloading

By designing a synchronous wheel forging equipment that can automatically discharge, the cutting mechanism and installation components are used to achieve rapid cutting and installation of the synchronous wheel, the problem of slow cutting speed of existing equipment is solved, and the working efficiency and equipment functionality are improved.

CN222695935UActive Publication Date: 2025-04-01CHANGSHU FORYOU TRANSMISSION TECH CO LTD
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Patent Information

Application Number
CN202421407732.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-04-01
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing synchronous wheel forging equipment is slow to discharge when forging and processing the synchronous wheel, resulting in low working efficiency.

Method used

A synchronous wheel forging equipment that can be automatically discharged is designed, using a cutting mechanism and installation components. The rapid discharge and installation of the synchronous wheel is achieved through components such as rotating blocks, installation blocks, installation slots, limit blocks, motor drives and conveyor belts.

Benefits of technology

The rapid discharge and installation of the synchronization wheel is realized, the working efficiency of the forging equipment is improved, and the functionality and compatibility of the equipment is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of synchronous wheel forging, and specifically to a synchronous wheel forging device capable of automatic unloading, comprising a workbench, wherein two limit rods are arranged at the top of the workbench, and a processing block is arranged at one side of the limit rod; a unloading mechanism can be used for quickly unloading the synchronous wheel during forging processing, and the unloading mechanism is arranged on the inner wall of the workbench; by arranging the unloading mechanism, the mounting groove in the mounting block can be used for quickly unloading and installing the synchronous wheel, the first spring telescopic rod cooperates with the limit block to limit the synchronous wheel, the limit groove cooperates with the limit block to improve the limiting effect of the device on the synchronous wheel, the motor drives the rotating block to unload the synchronous wheel, the transmission rod drives the conveyor belt to continuously convey the synchronous wheel, the baffle can separate the synchronous wheel, improve the use effect of the device, and continuously unload the synchronous wheel during forging processing, thereby improving the working efficiency of the device.
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Description

Technical Field

[0001] The utility model relates to the technical field of synchronous wheel forging, in particular to a synchronous wheel forging device capable of automatically unloading materials. Background Art

[0002] Synchronous pulleys are generally made of steel, aluminum alloy, cast iron, brass and other materials, and their inner holes are round holes, D-shaped holes, tapered holes, etc. Synchronous pulley transmission is composed of a closed ring belt with equally spaced teeth on the inner surface and a corresponding pulley. After the synchronous pulley is heat treated, it is necessary to use a machine tool to remove excess material on the synchronous pulley to achieve the final dimensional accuracy.

[0003] After searching the Chinese patent "A forging device and forging process of a synchronous pulley", the announcement number is "CN116748442A". This patent uses a robot to repeatedly transport the raw materials, which takes a long time to transport, resulting in a long time for forging the raw materials, and each forging device can only perform one forging method on the raw materials, which greatly reduces the functionality and compatibility of the forging equipment. The present invention integrates multiple forging equipment by setting an integrated forging device, which not only occupies a small space, but is also easy to maintain. It can complete multi-stage synchronous pulley forging in a small space, increase and be compatible with different use environments of the forging equipment, and greatly improve the functionality of the forging equipment. However, the device has a slow unloading speed when forging the synchronous wheel, which is not convenient for fast unloading of the synchronous wheel, reducing the working efficiency of the device.

[0004] Therefore, a synchronous wheel forging device capable of automatically unloading is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a synchronous wheel forging device capable of automatic unloading in order to solve the above-mentioned problem, thereby improving the problem of inconvenience in fast unloading of the synchronous wheel.

[0006] The utility model achieves the above-mentioned purpose through the following technical scheme: a synchronous wheel forging device capable of automatic unloading, comprising a workbench, two limit rods are arranged on the top of the workbench, and a processing block is arranged on one side of the limit rod; a unloading mechanism, which can unload the synchronous wheel quickly during forging, and the unloading mechanism is arranged on the inner wall of the workbench; wherein the unloading mechanism comprises a rotating block rotatably connected to the middle part of the inner wall of the workbench, and the outer wall of the rotating block is fixedly connected to a plurality of evenly distributed mounting blocks, and a mounting assembly is arranged on one side of the inner wall of the workbench.

[0007] Preferably, the unloading mechanism also includes an installation groove opened on the inner wall of the installation block, and the inner wall of the installation groove is slidably connected with a plurality of evenly distributed limit blocks, and two first spring telescopic rods are fixedly connected between the limit blocks and the installation block, and the inner wall of one of the installation grooves is provided with a synchronous wheel, which can be used for quickly installing and loading the synchronous wheel to improve the working efficiency of the device, and the first spring telescopic rod cooperates with the limit block to limit the synchronous wheel.

[0008] Preferably, a plurality of evenly distributed limiting grooves are provided on one side of the inner wall of the limiting block, so as to improve the limiting effect of the limiting block on the synchronous wheel.

[0009] Preferably, one end of the rotating block is fixedly connected to a first motor, which can drive the mounting block on the outer wall of the rotating block to rotate.

[0010] Preferably, two transmission rods are rotatably connected to one side of the inner wall of the workbench, a conveyor belt is transmission-connected between the two transmission rods, a plurality of evenly distributed baffles are fixedly connected to the surface of the conveyor belt, and a second motor is fixedly connected to one end of one of the transmission rods, which can continuously unload the synchronous wheel and improve the working efficiency of the device.

[0011] Preferably, the mounting assembly includes two fixed blocks arranged on the top of the workbench, one of the fixed blocks is slidably connected to the inner wall of the other fixed block, the inner wall of the fixed block is fixedly connected to two second spring telescopic rods, one end of the second spring telescopic rod is fixedly connected to a pressure plate, one end of the pressure plate passes through the outer wall of one of the fixed blocks, when the synchronous wheel is installed in the mounting groove, the pressure plate can squeeze the synchronous wheel to install it in the mounting groove, as the mounting block rotates, the pressure plate and the second spring telescopic rod move to one side, which can assist the synchronous wheel to be installed in the mounting groove.

[0012] Preferably, two third spring telescopic rods are fixedly connected between one of the fixed blocks and the other fixed block, and the pressing plate moves to one side with the rotation of the mounting block, and then cooperates with the third spring telescopic rod to move the pressing plate upward to prevent the pressing plate from being damaged.

[0013] Preferably, two placement plates are hingedly connected to the middle of the inner wall of the workbench, on which the synchronous wheel can be placed, and when in contact with the mounting block, the synchronous wheel can be moved upward to facilitate installation in the mounting groove.

[0014] The beneficial effects of the utility model are:

[0015] 1. By setting up a blanking mechanism, when the synchronous wheel is forged, the mounting groove in the mounting block can be used to quickly blank and install the synchronous wheel. The first spring telescopic rod cooperates with the limit block to limit the synchronous wheel. The limit groove cooperates with the limit block to improve the limiting effect of the device on the synchronous wheel. The motor drives the rotating block to blank the synchronous wheel, and the transmission rod drives the conveyor belt to continuously convey the synchronous wheel. The baffle can separate the synchronous wheel to improve the use effect of the device. The mounting block and the mounting groove are larger than the synchronous wheel. When the synchronous wheel is forged, it can be continuously blanked to improve the working efficiency of the device.

[0016] 2. By setting up the installation component, when unloading the synchronous wheel, the two placement plates at one end of the conveyor belt can limit the placement of the synchronous wheel. When the mounting block rotates, the placement plate is lifted up so that the synchronous wheel can be installed in the mounting groove. The pressure plate set at the top of the mounting block can squeeze the synchronous wheel to install it in the mounting groove. As the mounting block moves, the pressure plate cooperates with the second spring telescopic rod to move to one side, and one of the fixed blocks cooperates with the third spring telescopic rod to move upward, which can prevent the pressure plate from colliding with the mounting block, and can quickly install and load the synchronous wheel, thereby improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the material feeding mechanism of the utility model;

[0019] Figure 3 It is a partial structural schematic diagram of the material feeding mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the installation component structure of the utility model.

[0021] In the figure: 1. workbench; 2. limit rod; 3. processing block; 4. unloading mechanism; 401. rotating block; 402. mounting block; 403. mounting slot; 404. first spring telescopic rod; 405. limit block; 406. limit slot; 407. first motor; 408. conveyor belt; 409. transmission rod; 410. baffle; 411. second motor; 412. mounting assembly; 4121. fixing block; 4122. second spring telescopic rod; 4123. pressing plate; 4124. third spring telescopic rod; 4125. placement plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] When implementing: Figure 1-4 As shown, a synchronous wheel forging equipment capable of automatic unloading comprises a workbench 1, two limit rods 2 are arranged on the top of the workbench 1, and a processing block 3 is arranged on one side of the limit rod 2; an unloading mechanism 4, which can be used for quickly unloading the synchronous wheel during forging processing, is arranged on the inner wall of the workbench 1; wherein the unloading mechanism 4 includes a rotating block 401 rotatably connected to the middle part of the inner wall of the workbench 1, and a plurality of evenly distributed mounting blocks 402 are fixedly connected to the outer wall of the rotating block 401, and a mounting assembly 412 is arranged on one side of the inner wall of the workbench 1.

[0024] like Figure 2 and Figure 3 As shown, the unloading mechanism 4 also includes a mounting groove 403 opened on the inner wall of the mounting block 402, the inner wall of the mounting groove 403 is slidably connected with a plurality of uniformly distributed limit blocks 405, two first spring telescopic rods 404 are fixedly connected between the limit block 405 and the mounting block 402, a plurality of uniformly distributed limit grooves 406 are opened on one side of the inner wall of the limit block 405, one end of the rotating block 401 is fixedly connected with a first motor 407, one side of the inner wall of the workbench 1 is rotatably connected with two transmission rods 409, a conveyor belt 408 is transmission-connected between the two transmission rods 409, a plurality of uniformly distributed baffles 410 are fixedly connected to the surface of the conveyor belt 408, one end of one of the transmission rods 409 is fixedly connected with a second motor 411, and the first motor 412 is fixedly connected to the second motor 413. The machine 407 drives the mounting block 402 on the outer wall of the rotating block 401 to rotate, and the second motor 411 drives one of the transmission rods 409 to cooperate with the other transmission rod 409 to drive the conveyor belt 408 to transport and unload the synchronous wheel. The baffle 410 can limit the synchronous wheel. The conveyor belt 408 transports the synchronous wheel to the placement plate 4125. As the mounting block 402 moves, it is installed in the mounting groove 403. The first spring telescopic rod 404 cooperates with the limit block 405 to limit the synchronous wheel. The mounting block 402 moves to a suitable position, the limit rod 2 fixes the synchronous wheel, and the processing block 3 is started by the controller to process the synchronous wheel. When the synchronous wheel is forged, it is continuously unloaded to improve the working efficiency of the device.

[0025] like Figure 4As shown, the installation assembly 412 includes two fixed blocks 4121 arranged on the top of the workbench 1, one of the fixed blocks 4121 is slidably connected to the inner wall of the other fixed block 4121, the inner wall of the fixed block 4121 is fixedly connected with two second spring telescopic rods 4122, one end of the second spring telescopic rod 4122 is fixedly connected with a pressure plate 4123, one end of the pressure plate 4123 passes through the outer wall of one of the fixed blocks 4121, two third spring telescopic rods 4124 are fixedly connected between one of the fixed blocks 4121 and the other fixed block 4121, and the inner wall of the workbench 1 There are two placement plates 4125 hinged in the middle, and the conveyor belt 408 transports the synchronous wheel to the placement plate 4125. When the synchronous wheel is installed in the mounting block 402, the pressure plate 4123 squeezes and limits the synchronous wheel. As the mounting block 402 moves, the pressure plate 4123 is squeezed. The pressure plate 4123 cooperates with the second spring telescopic rod 4122 to move to one side, and one of the fixed blocks 4121 cooperates with the third spring telescopic rod 4124 to move upward to prevent the pressure plate 4123 from colliding with the mounting block 402 and being damaged. The synchronous wheel can be quickly installed and loaded, thereby improving the use effect of the device.

[0026] When the utility model is in use, the first motor 407 is started by the controller to drive the mounting block 402 on the outer wall of the rotating block 401 to rotate, and the second motor 411 is started by the controller to drive one of the transmission rods 409 to cooperate with the other transmission rod 409 to drive the conveyor belt 408 to convey and unload the synchronous wheel, and the baffle 410 can limit the synchronous wheel, and the conveyor belt 408 transports the synchronous wheel to the placement plate 4125. As the mounting block 402 moves, the placement plate 4125 is lifted up, so that the synchronous wheel falls into the mounting groove 403, the first spring telescopic rod 404 cooperates with the limiting block 405 to limit the synchronous wheel, and the pressing plate 4123 squeezes and limits the synchronous wheel. As the mounting block 402 moves, the pressing plate 4123 is squeezed, and the pressing plate 4123 cooperates with the second spring telescopic rod 4122 to move to one side, and one of the fixed blocks 4121 cooperates with the third spring telescopic rod 4124 to move upward to prevent the pressing plate 4123 from colliding with the mounting block 402 and being damaged.

[0027] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A synchronous wheel forging equipment capable of automatic unloading, characterized in that: include: A workbench (1), wherein two limit rods (2) are arranged at the top of the workbench (1), and a processing block (3) is arranged on one side of the limit rods (2); A material unloading mechanism (4) capable of quickly unloading the synchronous wheel during forging, wherein the material unloading mechanism (4) is arranged on the inner wall of the workbench (1); The unloading mechanism (4) comprises a rotating block (401) rotatably connected to the middle of the inner wall of the workbench (1); the outer wall of the rotating block (401) is fixedly connected to a plurality of evenly distributed mounting blocks (402); and a mounting assembly (412) is provided on one side of the inner wall of the workbench (1).

2. The synchronous wheel forging equipment capable of automatic unloading according to claim 1 is characterized in that: The unloading mechanism (4) further comprises a mounting groove (403) formed on the inner wall of the mounting block (402); the inner wall of the mounting groove (403) is slidably connected to a plurality of evenly distributed limit blocks (405); and two first spring telescopic rods (404) are fixedly connected between the limit blocks (405) and the mounting block (402).

3. The synchronous wheel forging equipment capable of automatic unloading according to claim 2 is characterized in that: One side of the inner wall of the limiting block (405) is provided with a plurality of evenly distributed limiting grooves (406).

4. The synchronous wheel forging equipment capable of automatic unloading according to claim 1 is characterized in that: One end of the rotating block (401) is fixedly connected to a first motor (407).

5. The synchronous wheel forging equipment capable of automatic unloading according to claim 1 is characterized in that: One side of the inner wall of the workbench (1) is rotatably connected to two transmission rods (409), a conveyor belt (408) is transmission-connected between the two transmission rods (409), a surface of the conveyor belt (408) is fixedly connected to a plurality of evenly distributed baffles (410), and one end of one of the transmission rods (409) is fixedly connected to a second motor (411).

6. The synchronous wheel forging equipment capable of automatic unloading according to claim 1 is characterized in that: The mounting assembly (412) comprises two fixed blocks (4121) arranged at the top of the workbench (1), wherein one of the fixed blocks (4121) is slidably connected to the inner wall of the other fixed block (4121), the inner wall of the fixed block (4121) is fixedly connected to two second spring telescopic rods (4122), one end of the second spring telescopic rod (4122) is fixedly connected to a pressure plate (4123), and one end of the pressure plate (4123) passes through the outer wall of one of the fixed blocks (4121).

7. The synchronous wheel forging equipment capable of automatic unloading according to claim 6 is characterized in that: Two third spring telescopic rods (4124) are fixedly connected between one of the fixed blocks (4121) and the other fixed block (4121).

8. The synchronous wheel forging equipment capable of automatic unloading according to claim 1 is characterized in that: Two placement plates (4125) are hingedly connected in the middle of the inner wall of the workbench (1).

Citation Information

Patent Citations

  • Forging equipment and forging process for synchronous pulley

    CN116748442A