A high-efficiency rust removal device for wire rod processing
By designing an efficient rust removal device including a motor-driven rust removal assembly and a spray assembly, the problems of low rust removal efficiency and inability to complete rust cleaning in one go in the prior art are solved, and efficient grinding and rust removal of the upper and lower surfaces of the steel bars are achieved.
Patent Information
- Application Number
- CN202420526818.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing rust removal device cannot remove rust on the upper and lower surfaces of multiple groups of steel bars at the same time, resulting in low rust removal efficiency and the rust cleaning of the steel bar surface cannot be completed through one polishing.
An efficient rust removal device is designed, including a box, a steel bar body, a rust removal assembly and a spray assembly. The rust removal component drives the reciprocating screw and moving column through the motor, which drives the grinding disc to double-directly grind the upper and lower surfaces of the steel bars, and combines the transmission belt and gear system to achieve efficient conveying and grinding of the steel bars. The spraying assembly uses a push rod and a rust removal water tank to spray rust removal liquid to soften the rust and improve the polishing effect.
By simultaneously polishing the upper and lower surfaces of the steel bars, the rust removal efficiency is significantly improved, ensuring that the rust on the steel bar surface can be cleaned in one operation, and the grinding effect and efficiency are improved.
Smart Images
Figure CN222696815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire rod processing, in particular to a high-efficiency rust removal device for wire rod steel bar processing. Background Art
[0002] Wire rod, also known as wire material, usually refers to small-diameter round steel in coils. The diameter of the wire rod is in the range of 5-19 mm, and the lower limit is the minimum size of the cross-section of hot-rolled steel. The wire rod will rust after being stored for a long time, and needs to be removed by manual or other cleaning equipment. Wire rod rebar is a specially processed steel bar product. It adopts a spiral shape similar to a spring and is widely used in construction, roads and bridges, subways, tunnels, docks and other fields, and also has the problem of rust.
[0003] The existing rust removal device uses a single grinding disc to grind a single surface of the steel bar, and cannot grind the upper and lower surfaces of the steel bar at the same time, which affects the low efficiency of steel bar rust removal. At the same time, most of the existing rust removal devices can only grind a single steel bar at the same time, and the rust on the surface of the steel bar cannot be cleaned by one grinding, so the rust removal effect is poor. Summary of the invention
[0004] In view of the above-mentioned technical deficiencies, the purpose of the utility model is to provide a high-efficiency rust removal device for wire rod processing, which can solve the problem of low rust removal efficiency mentioned above by simultaneously removing rust from the upper and lower parts of multiple groups of steel bars through a rust removal component.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] The utility model provides a high-efficiency rust removal device for wire rod processing, comprising: a box body, a steel bar body is arranged inside the box body, and the steel bar body is provided with multiple groups, a first conveying wheel is arranged on one side of the multiple groups of steel bar bodies, and a second conveying wheel is arranged on the other side of the multiple groups of steel bar bodies, a rust removal component and a spraying component are arranged above the steel bar body, the rust removal component comprises a motor, the motor is fixedly mounted on the side wall of the box body, the output end of the motor extends to the inside of the box body and is fixedly connected to a reciprocating screw rod, a moving column is threadedly connected to the outer wall of the reciprocating screw rod, one end of the moving column extends to the inner wall of the box body and is connected to a rack, a grinding disc is arranged on the side wall of the moving column, a one-way gear is arranged on one side of the rack, and a first transmission wheel is arranged on one side of the one-way gear.
[0007] Preferably, one end of the grinding disc is fixedly mounted on the outer wall of the movable column, and two grinding discs are symmetrically arranged about the central axis of the steel bar body, and the two grinding discs are in contact with the upper and lower ends of the steel bar body.
[0008] Preferably, the rack is meshed with the one-way gear, and the one-way gear and the first transmission wheel are fixedly sleeved on the same outer wall of the rotating rod, the outer wall of the first transmission wheel is connected to the second transmission wheel through a transmission belt, and a third transmission wheel is arranged on one side of the second transmission wheel.
[0009] Preferably, the outer wall of the third transmission wheel is connected to the fourth transmission wheel through a transmission belt, the fourth transmission wheel and the second conveying wheel are fixedly sleeved on the outer wall of the second transmission rod, and the third transmission wheel, the second transmission wheel and the first conveying wheel are fixedly sleeved on the outer wall of the first transmission rod.
[0010] Preferably, the spray assembly includes a push rod, one end of which is connected to the movable column through a connecting block, the other end of which extends to the inside of the column barrel and is connected to a rubber pad, and the column barrel is fixedly mounted on the inner wall of the box body, and a rust removal water tank is provided on one side of the column barrel.
[0011] Preferably, the rust removal water tank is fixedly mounted on the inner wall of the box, the side wall of the rust removal water tank is connected to the column through a water suction pipe, the column is connected to the diverter plate through a water outlet pipe, the top of the diverter plate is fixedly mounted on the inner wall of the box, and a plurality of nozzles are fixed on the bottom of the diverter plate.
[0012] Preferably, a second one-way valve is fixed to the inner wall of the water suction pipe, and a first one-way valve is arranged inside the water outlet pipe.
[0013] The beneficial effects of the utility model are:
[0014] The rust removing assembly provided by the utility model drives the reciprocating screw rod to rotate, and the grinding disc starts to work, and the reciprocating screw rod drives the moving column to move to one side, drives the grinding disc to move to one side, and grinds the steel bar body once, and at the same time, the rack follows the moving column to move, drives the one-way gear to rotate, and then drives the first transmission wheel to rotate, thereby drives the second transmission wheel, the third transmission wheel and the first conveying wheel to rotate through the transmission belt, and then drives the fourth transmission wheel, the second transmission rod and the second conveying wheel to rotate through the third transmission wheel, and conveys the steel bar body. When the moving column moves to the other side, it drives the grinding disc to move to the other side, and grinds the steel bar body for the second time, and the rack drives the one-way gear to rotate, but the one-way gear will not drive the first transmission wheel to rotate. By grinding the upper and lower ends of the steel bar body twice, the grinding effect is better, and the multiple groups of steel bar bodies provided at the same time can improve the grinding efficiency, and the spraying assembly provided can spray the rust removing liquid on the outer wall of the steel bar body to soften the rust on the surface of the steel bar body, so that the grinding disc is easier to clean. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 The present invention is a schematic structural diagram of a highly efficient rust removal device for wire rod processing provided in an embodiment of the present invention.
[0017] Figure 2 It is a rear cross-sectional view of the utility model.
[0018] Figure 3 This is the internal structure diagram of the utility model.
[0019] Figure 4 It is a top sectional view of the column of the present utility model.
[0020] Explanation of the accompanying drawings: 1-box, 2-steel body, 3-first conveying wheel, 4-second conveying wheel, 510-motor, 520-reciprocating screw, 530-moving column, 540-grinding disc, 550-rack, 560-one-way gear, 570-first transmission wheel, 5710-second transmission wheel, 5720-first transmission rod, 580-third transmission wheel, 5810-second transmission rod, 5820-fourth transmission wheel, 610-push rod, 620-column, 630-rust removal water tank, 640-water outlet pipe, 650-water suction pipe, 660-diverter plate, 670-nozzle, 680-first one-way valve, 690-second one-way valve. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 3As shown, this embodiment provides a high-efficiency rust removal device for wire rod processing, comprising: a box body 1, a steel bar body 2 is arranged inside the box body 1, and the steel bar body 2 is provided with multiple groups, a first conveying wheel 3 is arranged on one side of the multiple groups of steel bar bodies 2, and a second conveying wheel 4 is arranged on the other side of the multiple groups of steel bar bodies 2, a rust removal component and a spraying component are arranged above the steel bar body 2, and the rust removal component includes a motor 510, the motor 510 is fixedly mounted on the side wall of the box body 1, the output end of the motor 510 extends to the inside of the box body 1 and is fixedly connected to a reciprocating screw rod 520, the outer wall of the reciprocating screw rod 520 is threadedly connected with a moving column 530, one end of the moving column 530 extends to the inner wall of the box body 1 and is connected to a rack 550, and the moving column 5 A grinding disc 540 is provided on the side wall of 30, a one-way gear 560 is provided on one side of the rack 550, and a first transmission wheel 570 is provided on one side of the one-way gear 560. One end of the grinding disc 540 is fixedly installed on the outer wall of the movable column 530, and two grinding discs 540 are symmetrically provided about the central axis of the steel bar body 2, and the two grinding discs 540 are in contact with the upper and lower ends of the steel bar body 2. The outer wall of the third transmission wheel 580 is connected to the fourth transmission wheel 5820 through a transmission belt, and the fourth transmission wheel 5820 and the second conveying wheel 4 are fixedly sleeved on the outer wall of the second transmission rod 5810, and the third transmission wheel 580, the second transmission wheel 5710 and the first conveying wheel 3 are fixedly sleeved on the outer wall of the first transmission rod 5720.
[0023] The working principle of this embodiment is as follows: the motor 510 starts, driving the reciprocating screw rod 520 to rotate, and at the same time the grinding disc 540 starts to work, the reciprocating screw rod 520 drives the moving column 530 to move to one side, drives the grinding disc 540 to move to one side, and grinds the steel bar body 2 once, and at the same time the rack 550 moves with the moving column 530, drives the one-way gear 560 to rotate, and then drives the first transmission wheel 570 to rotate, thereby driving the second transmission wheel 5710 and the third transmission wheel 580 and the first conveying wheel 3 to rotate through the transmission belt, and then through The third transmission wheel 580 drives the fourth transmission wheel 5820, the second transmission rod 5810 and the second conveying wheel 4 to rotate, and the steel bar body 2 is conveyed. When the movable column 530 moves to the other side, it drives the grinding disc 540 to move to the other side to grind the steel bar body 2 for the second time, and the rack 550 drives the one-way gear 560 to rotate, but the one-way gear 560 will not drive the first transmission wheel 570 to rotate. By grinding the upper and lower ends of the steel bar body 2 twice, the grinding effect is better. The multiple groups of steel bar bodies 2 set at the same time can improve the grinding efficiency.
[0024] Example 2: Figure 3As shown, on the basis of retaining all the technical features in specific embodiment one (or the difference between this embodiment and specific embodiment one is that): in this embodiment: the rack 550 is meshed with the one-way gear 560, and the one-way gear 560 and the first transmission wheel 570 are fixedly sleeved on the outer wall of the same rotating rod, the outer wall of the first transmission wheel 570 is connected to the second transmission wheel 5710 through a transmission belt, and a third transmission wheel 580 is arranged on one side of the second transmission wheel 5710.
[0025] Principle of this embodiment: the one-way gear 560 is set, when the rack 550 moves to one side, it can drive the one-way gear 560 to rotate, and the one-way gear 560 can rotate the first transmission wheel 570. Otherwise, the one-way gear 560 rotates on its own and will not drive the first transmission wheel 570 to rotate.
[0026] Example 3: Figure 1-4 As shown, on the basis of retaining all the technical features in the specific embodiment 1 and / or the specific embodiment 2 (or the difference between this embodiment and the specific embodiment 1 and / or the specific embodiment 2 is that), in this embodiment: the spray assembly includes a push rod 610, one end of the push rod 610 is connected to the moving column 530 through a connecting block, the other end of the push rod 610 extends to the inside of the column 620 and is connected to the rubber pad, and the column 620 is fixedly installed on the inner wall of the box body 1, and a rust removal device is provided on one side of the column 620. Water tank 630, the rust removal water tank 630 is fixedly installed on the inner wall of the box body 1, the side wall of the rust removal water tank 630 is connected to the column 620 through the suction pipe 650, the column 620 is connected to the diverter plate 660 through the outlet pipe 640, the top of the diverter plate 660 is fixedly installed on the inner wall of the box body 1, and a plurality of groups of nozzles 670 are fixed on the bottom end of the diverter plate 660, a second one-way valve 690 is fixed on the inner wall of the suction pipe 650, and a first one-way valve 680 is arranged inside the outlet pipe 640.
[0027] Principle of this embodiment: when the moving column 530 moves to one side, it drives the push rod 610 to move to one side, squeezing the rust removal liquid inside the column tube 620, and the first one-way valve 680 inside the outlet pipe 640 opens, the second one-way valve 690 inside the pumping pipe 650 closes, and the rust removal liquid enters the diverter plate 660 through the outlet pipe 640, and then is sprayed on the surface of the steel bar body 2 through multiple groups of nozzles 670, and the first one-way valve 680 inside the outlet pipe 640. Conversely, the push rod 610 moves to the other side, the air pressure inside the column tube 620 becomes smaller, the second one-way valve 690 inside the pumping pipe 650 opens, the first one-way valve 680 inside the outlet pipe 640 closes, and the rust removal water inside the rust removal water tank 630 is pumped into the column tube 620 through the pumping pipe 650.
[0028] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. An efficient rust removal device for wire rod processing, characterized in that: include: A box body (1), wherein a steel bar body (2) is arranged inside the box body (1), and the steel bar body (2) is provided in a plurality of groups, a first conveying wheel (3) is arranged on one side of the plurality of groups of steel bar bodies (2), and a second conveying wheel (4) is arranged on the other side of the plurality of groups of steel bar bodies (2), and a rust removal component and a spraying component are arranged above the steel bar body (2); The rust removal assembly comprises a motor (510), wherein the motor (510) is fixedly mounted on a side wall of a box body (1), an output end of the motor (510) extends to the inside of the box body (1) and is fixedly connected to a reciprocating screw rod (520), an outer wall of the reciprocating screw rod (520) is threadedly connected to a moving column (530), one end of the moving column (530) extends to the inner wall of the box body (1) and is connected to a rack (550), a grinding disc (540) is arranged on the side wall of the moving column (530), a one-way gear (560) is arranged on one side of the rack (550), and a first transmission wheel (570) is arranged on one side of the one-way gear (560).
2. A highly efficient rust removal device for wire rod processing as claimed in claim 1, characterized in that: One end of the grinding disc (540) is fixedly mounted on the outer wall of the movable column (530), and two grinding discs (540) are symmetrically arranged about the central axis of the steel bar body (2), and the two grinding discs (540) are fitted to the upper and lower ends of the steel bar body (2).
3. The high-efficiency rust removal device for wire rod processing according to claim 1, characterized in that: The rack (550) is meshedly connected with the one-way gear (560), and the one-way gear (560) and the first transmission wheel (570) are fixedly sleeved on the outer wall of the same rotating rod, the outer wall of the first transmission wheel (570) is connected to the second transmission wheel (5710) via a transmission belt, and a third transmission wheel (580) is arranged on one side of the second transmission wheel (5710).
4. A highly efficient rust removal device for wire rod processing as claimed in claim 3, characterized in that: The outer wall of the third transmission wheel (580) is connected to the fourth transmission wheel (5820) via a transmission belt; the fourth transmission wheel (5820) and the second conveying wheel (4) are fixedly sleeved on the outer wall of the second transmission rod (5810); and the third transmission wheel (580), the second transmission wheel (5710) and the first conveying wheel (3) are fixedly sleeved on the outer wall of the first transmission rod (5720).
5. The high-efficiency rust removal device for wire rod processing according to claim 1, characterized in that: The spray assembly comprises a push rod (610), one end of the push rod (610) is connected to the movable column (530) via a connecting block, the other end of the push rod (610) extends to the inside of the column tube (620) and is connected to the rubber pad, and the column tube (620) is fixedly mounted on the inner wall of the box body (1), and a rust removal water tank (630) is provided on one side of the column tube (620).
6. A highly efficient rust removal device for wire rod processing as claimed in claim 5, characterized in that: The rust removal water tank (630) is fixedly mounted on the inner wall of the box body (1); the side wall of the rust removal water tank (630) is connected to the column (620) via a water suction pipe (650); the column (620) is connected to the diverter plate (660) via a water outlet pipe (640); the top end of the diverter plate (660) is fixedly mounted on the inner wall of the box body (1); and a plurality of nozzles (670) are fixedly mounted on the bottom end of the diverter plate (660).
7. A highly efficient rust removal device for wire rod processing as claimed in claim 6, characterized in that: A second one-way valve (690) is fixed to the inner wall of the water pumping pipe (650), and a first one-way valve (680) is arranged inside the water outlet pipe (640).