A shot blasting rust remover with a limiting structure
By designing a transmission roller and a height adjustment mechanism in the shot blasting rust remover, automatic height adjustment of steel structures of different thicknesses is solved, and the problem that the height of the rust removal equipment cannot be adjusted simultaneously in the prior art is improved, and the rust removal effect and the applicability of the equipment are improved.
Patent Information
- Application Number
- CN202420722931.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-09
AI Technical Summary
When existing shot blasting rust removers deal with steel structures of different thicknesses, they cannot synchronously adjust the height of the rust removal equipment, resulting in poor rust removal effect and cannot meet production needs.
A shot blasting rust remover with a limit structure is designed, using a transmission roller and a height adjustment mechanism. Through the cooperation of the movable bracket and the electric push rod, automatic height adjustment of steel structures of different thicknesses is achieved to ensure the optimal matching of the rust removal equipment and the steel structure.
The height adjustment of the simultaneous rust removal equipment for steel structures of different thicknesses is realized, the rust removal effect and the applicability of the equipment is improved, and the production needs for steel structures of various shapes and thicknesses are met.
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Figure CN222696817U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting rust removers, in particular to a shot blasting rust remover with a limiting structure. Background Art
[0002] Shot blasting technology is one of the advanced processes in the world for surface cleaning, strengthening, finishing and deburring of various machine parts. Its main principle abandons the use of compressed air as a power source, adopts a shot blaster and centrifugal force to project at high speed on the surface of the workpiece, especially to blast the dead corners of the inner cavity of the workpiece, so as to achieve the required brightness, cleanliness, roughness and strengthen the surface of the workpiece, greatly improving the service life and aesthetics of the parts.
[0003] After searching, Chinese patent CN219666273U in the prior art discloses a steel structure shot blasting and rust removal device, including a conveyor and a shot blasting machine installed on one side of the conveyor, a first fixed block and a second fixed block are respectively installed on both sides of one end of the conveyor, a limiting plate is installed on one side of the two first fixed blocks, a mounting hole is opened on the top of the two second fixed blocks, and the two mounting holes are composed of a circular hole and a rectangular hole, and a limiting mechanism is installed in the two mounting holes. The utility model utilizes the first fixed block, the second fixed block, the limiting plate and the limiting mechanism to avoid the wrong position of the steel structure when entering the shot blasting machine, thereby affecting the rust removal effect of the shot blasting machine on the steel structure, and can limit steel structures of various shapes and sizes, thereby improving the applicability of the device.
[0004] However, the shot blasting rust remover of the utility model can limit the left and right sides of different steel structures. When the steel structures have different thicknesses and shapes, the height of the rust removal equipment in the rust remover needs to be adjusted. It cannot achieve the purpose of adjusting the height of the rust removal equipment for steel structures of different thicknesses simultaneously, and cannot meet production needs. Therefore, a shot blasting rust remover with a limiting structure is proposed to solve the above-mentioned problems. Utility Model Content
[0005] In view of the shortcomings of the prior art, the utility model provides a shot blasting rust remover with a limiting structure, which has the advantages of realizing height adjustment of the rust removal equipment according to the thickness of different steel structures, and solves the problem that when the thickness of steel structures is different, it is necessary to adjust the height of the rust removal equipment in the rust remover, and the height adjustment purpose of the rust removal equipment cannot be achieved synchronously for steel structures of different thicknesses.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shot blasting rust remover with a limiting structure, comprising a shot blasting rust remover body, a transmission belt being connected to the lower side of the shot blasting rust remover body, a rust removal mechanism for rust removal on the surface of steel structures of different thicknesses being arranged at the top of the shot blasting rust remover body, and a clamping and fixing mechanism for clamping the rust removal mechanism being arranged inside the shot blasting rust remover body.
[0007] The rust removal mechanism includes a movable bracket slidably sleeved on the top wall of the shot blasting rust remover body, three second springs fixedly connected to the middle of the movable bracket, a driving motor fixedly installed at the lower end of the right side of the movable bracket, a cleaning roller fixedly connected to the output end of the driving motor and a height adjustment mechanism fixedly connected to the left side of the movable bracket.
[0008] The height adjustment mechanism includes a connecting frame fixedly connected to the lower end of the left side of the movable bracket, two second support plates fixedly connected to the connecting frame away from the movable bracket, and a plurality of transmission rollers rotatably connected between the two second support plates.
[0009] Furthermore, the clamping and fixing mechanism includes two electric push rods fixedly mounted on the top wall of the shot blasting and rust removal device body and an arc-shaped clamping plate fixedly connected to the output ends of the two electric push rods.
[0010] Furthermore, a driving structure for driving the height of the electric push rod is arranged outside the second support plate, and the driving structure includes an object sensor embedded on the lower side of the second support plate and a sensor embedded at one end of the two electric push rods.
[0011] Furthermore, a limiting mechanism for limiting the steel structure is provided at one end of the shot blasting rust remover body, and the limiting mechanism includes two first support plates fixedly connected to the lower side of the front end surface of the shot blasting rust remover body, two first connecting rods slidably sleeved on the inner sides of the two first support plates, a limiting plate fixedly connected to one end of the two first connecting rods, two limiting rollers rotatably connected to one side of the limiting plate, a second connecting rod fixedly connected to one end of the limiting plate close to the first connecting rod, and a first spring sleeved on the outside of the second connecting rod.
[0012] Furthermore, the three second springs are arranged equidistantly in the transverse direction, and the top end of the movable bracket passes through the top of the shot blasting and rust removal device body and extends to the outside.
[0013] Furthermore, two through holes are provided on one side of the shot blasting and rust removal device body, and the two connecting frames pass through the through holes and extend to the outside.
[0014] Furthermore, the plurality of transmission rollers are arranged equidistantly in the transverse direction.
[0015] Furthermore, the two limiting rollers are arranged transversely, and two ends of the first spring are respectively fixed on opposite sides of the limiting plate and the first support plate.
[0016] Compared with the prior art, the utility model provides a shot blasting rust remover with a limiting structure, which has the following beneficial effects:
[0017] 1. The shot blasting rust remover with a limiting structure drives the cleaning roller to move upward synchronously when the driving roller is driven and fitted on the upper side of the steel structure by the movable bracket connected by the connecting frame, so as to achieve the purpose of rust removal for steel structures of different thicknesses.
[0018] 2. The shot blasting rust remover with a limiting structure uses a steel structure to move the arc-shaped clamping plate connected to the output end of the electric push rod away from the object sensor from the lower side of the transmission roller, and clamps the movable bracket on the surface of the movable bracket to prevent the movable bracket from moving up and down, thereby playing a limiting role. It solves the problem that when the thickness of the steel structure is different, the height of the rust removal equipment in the rust remover needs to be adjusted, and the problem that the height of the rust removal equipment cannot be adjusted synchronously for steel structures of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is the front view of the structure of the utility model;
[0020] Figure 2 This is a side structural sectional view of the shot blasting and rust removal device body of the utility model;
[0021] Figure 3 It is a top view of the local structure of the first support plate of the utility model;
[0022] Figure 4 It is a structural stereogram of the main body of the shot blasting and rust removal device of the utility model.
[0023] In the figure: 1 shot blasting and rust removal device body, 2 first support plate, 3 transmission belt, 4 first connecting rod, 5 first spring, 6 limit plate, 7 limit roller, 8 connecting frame, 9 second support plate, 10 transmission roller, 11 object sensor, 12 movable bracket, 13 through hole, 14 second connecting rod, 15 electric push rod, 16 sensor, 17 arc clamping plate, 18 second spring, 19 drive motor, 20 cleaning roller. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1:
[0026] See also Figure 1-4 In this embodiment, a shot blasting rust remover with a limiting structure includes a shot blasting rust remover body 1, a transmission belt 3 is connected to the lower side of the shot blasting rust remover body 1, a rust removal mechanism for rust removal on the surface of steel structures of different thicknesses is arranged at the top of the shot blasting rust remover body 1, and a clamping and fixing mechanism for clamping the rust removal mechanism is arranged inside the shot blasting rust remover body 1. The rust removal mechanism includes a movable bracket 12 slidably sleeved on the top wall of the shot blasting rust remover body 1, three second springs 18 fixedly connected to the middle of the movable bracket 12, a driving motor 19 fixedly installed at the lower right end of the movable bracket 12, a cleaning roller 20 fixedly connected to the output end of the driving motor 19, and a height adjustment mechanism fixedly connected to the left side of the movable bracket 12. The height adjustment mechanism includes a connecting frame 8 fixedly connected to the lower left end of the movable bracket 12, two second support plates 9 fixedly connected to the connecting frame 8 away from the movable bracket 12, and a plurality of driving rollers 10 rotatably connected between the two second support plates 9.
[0027] Among them, the clamping and fixing mechanism includes two electric push rods 15 fixedly installed on the inner top wall of the shot blasting and rust remover body 1 and an arc-shaped clamping plate 17 fixedly connected to the output ends of the two electric push rods 15. A driving structure for height driving the electric push rods 15 is arranged outside the second support plate 9. The driving structure includes an object sensor 11 embedded on the lower side of the second support plate 9 and a sensor 16 embedded at one end of the two electric push rods 15. Three second springs 18 are arranged equidistantly in the horizontal direction. The top end of the movable bracket 12 passes through the top of the shot blasting and rust remover body 1 and extends to the outside. Two through holes 13 are opened on one side of the shot blasting and rust remover body 1. Two connecting frames 8 pass through the through holes 13 and extend to the outside. Multiple transmission rollers 10 are arranged equidistantly in the horizontal direction.
[0028] Embodiment 2:
[0029] See also Figure 1 and Figure 3 On the basis of the first embodiment, it includes a limiting mechanism arranged at one end of the shot blasting rust remover body 1 for limiting the steel structure, the limiting mechanism includes two first support plates 2 fixedly connected to the lower side of the front end surface of the shot blasting rust remover body 1, two first connecting rods 4 slidably sleeved on the inner sides of the two first support plates 2, a limiting plate 6 fixedly connected to one end of the two first connecting rods 4, two limiting rollers 7 rotatably connected to one side of the limiting plate 6, a second connecting rod 14 fixedly connected to one end of the limiting plate 6 close to the first connecting rod 4 and a first spring 5 sleeved on the outer side of the second connecting rod 14, the two limiting rollers 7 are arranged horizontally, and the two ends of the first spring 5 are respectively fixed on the opposite sides of the limiting plate 6 and the first support plate 2.
[0030] By adopting the above technical solution, when the steel structure passes through between the two limit plates 6 and contacts the surface of the limit roller 7, the limit roller 7 moves toward the first support plate 2 through the elastic action of the first spring 5 and the first connecting rod 4 and the second connecting rod 14 to expand the distance between the two limit plates 6. In cooperation with the rebound action of the first spring 5, the limit roller 7 contacts the left and right sides of the steel structure, thereby achieving the limitation of the left and right sides of steel structures of different shapes.
[0031] The working principle of the above embodiment is:
[0032] The steel structure is placed on the upper side of the transmission belt 3, and as it moves between the two limit plates 6, the limit rollers 7 are used to abut against the left and right surfaces of the steel structure. During this period, the first spring 5, the first connecting rod 4 and the second connecting rod 14 are used to limit the left and right sides of the steel structure, and the lower side of the upper transmission roller 10 of the steel structure abuts against the upper surface of the steel structure. When the steel structure is thicker, the steel structure abutted by the transmission roller 10 pushes up and moves the transmission roller 10. During this period, the movable bracket 12 connected by the connecting frame 8 moves upward synchronously, and the second spring 18 is also compressed and deformed synchronously to change the height of the transmission roller 10 and the cleaning roller 20 in the shot blasting rust remover body 1, and automatically realize height adjustment according to steel structures of different thicknesses. For the purpose of rust removal on the surface of the structure, after the steel structure moves away from the lower side of the driving roller 10, the object sensor 11 on the lower side of the second support plate 9 transmits information to the sensor 16 through electrical connection. At this time, the sensor 16 will start the arc-shaped clamping plate 17 at the output end of the electric push rod 15 to clamp the surface of the movable bracket 12 to prevent the movable bracket 12 from moving downward. Then the steel structure enters the inside of the shot blasting and rust removal device body 1, and the cleaning roller 20 at the output end of the drive motor 19 is started to rotate to remove rust from the surface of the steel structure. After rust removal, the steel structure moves out from the other end of the shot blasting and rust removal device body 1, and the arc-shaped clamping plate 17 is separated from the movable bracket 12 under the action of the electric push rod 15. The second spring 18 uses elastic action to restore the driving roller 10 and the cleaning roller 20 to their original positions.
[0033] The electrical components appearing in the article are all electrically connected to the main controller and the power supply. The main controller can be a conventional known device for control such as a computer, and the existing public power connection technology is not described in detail in the article.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shot blasting rust remover with a limiting structure, characterized in that: The shot blasting rust remover comprises a shot blasting rust remover body (1), the lower side of the shot blasting rust remover body (1) is connected to a transmission belt (3), the top of the shot blasting rust remover body (1) is provided with a rust removal mechanism for removing rust from the surface of steel structures of different thicknesses, and the inside of the shot blasting rust remover body (1) is provided with a clamping and fixing mechanism for clamping the rust removal mechanism; The rust removal mechanism comprises a movable bracket (12) slidably sleeved on the inner top wall of the shot blasting rust remover body (1), three second springs (18) fixedly connected to the middle of the movable bracket (12), a driving motor (19) fixedly mounted on the lower right end of the movable bracket (12), a cleaning roller (20) fixedly connected to the output end of the driving motor (19), and a height adjustment mechanism fixedly connected to the left side of the movable bracket (12); The height adjustment mechanism comprises a connecting frame (8) fixedly connected to the lower end of the left side of the movable bracket (12), two second support plates (9) fixedly connected to the connecting frame (8) away from the movable bracket (12), and a plurality of transmission rollers (10) rotatably connected between the two second support plates (9).
2. The shot blasting rust remover with a limiting structure according to claim 1, characterized in that: The clamping and fixing mechanism comprises two electric push rods (15) fixedly mounted on the inner top wall of the shot blasting and rust removal device body (1) and an arc-shaped clamping plate (17) fixedly connected to the output ends of the two electric push rods (15).
3. The shot blasting rust remover with a limiting structure according to claim 2, characterized in that: A driving structure for driving the height of the electric push rods (15) is arranged outside the second support plate (9), and the driving structure comprises an object sensor (11) mounted on the lower side of the second support plate (9) and a sensor (16) mounted on one end of the two electric push rods (15).
4. The shot blasting rust remover with a limiting structure according to claim 1, characterized in that: A limiting mechanism for limiting the steel structure is provided at one end of the shot blasting and rust removing device body (1), the limiting mechanism comprising two first support plates (2) fixedly connected to the lower side of the front end surface of the shot blasting and rust removing device body (1), two first connecting rods (4) slidably sleeved on the inner sides of the two first support plates (2), a limiting plate (6) fixedly connected to one end of the two first connecting rods (4), two limiting rollers (7) rotatably connected to one side of the limiting plate (6), a second connecting rod (14) fixedly connected to one end of the limiting plate (6) close to the first connecting rod (4), and a first spring (5) sleeved on the outer side of the second connecting rod (14).
5. The shot blasting rust remover with a limiting structure according to claim 1, characterized in that: The three second springs (18) are arranged in a lateral and equidistant manner, and the top end of the movable bracket (12) penetrates the top of the shot blasting and rust removal device body (1) and extends to the outside.
6. The shot blasting rust remover with a limiting structure according to claim 1, characterized in that: Two through holes (13) are provided on one side of the shot blasting and rust removal device body (1), and the two connecting frames (8) pass through the through holes (13) and extend to the outside.
7. The shot blasting rust remover with a limiting structure according to claim 1, characterized in that: The plurality of transmission rollers (10) are arranged in a equidistant manner in the transverse direction.
8. The shot blasting rust remover with a limiting structure according to claim 4, characterized in that: The two limiting rollers (7) are arranged in a transverse direction, and the two ends of the first spring (5) are respectively fixed on the limiting plate (6) and the opposite side of the first support plate (2).
Citation Information
Patent Citations
Steel structure shot blasting deruster
CN219666273U