An assembly jig

By designing an assembly fixture for supporting plate assembly, using magnets to adsorb magnetic bodies or tinplate on the support plate, the problem of low yield rate of support plate assembly in the prior art is solved, and a more stable assembly process and higher yield rate is achieved.

CN222697023UActive Publication Date: 2025-04-01GUANGDONG HARVEST ADVANCED MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202420688217.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-04-01
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The lack of suitable tooling during the assembly of existing support plates leads to a low yield rate.

Method used

An assembly fixture is designed, including an assembly base and multiple magnets. A product assembly groove is provided on the assembly base, and the magnet is evenly arranged at the bottom of the groove to adsorb the magnetic body or tinplate on the support plate, and fix the position of the support plate.

Benefits of technology

Through this assembly fixture, the alignment between the supporting plate components is more convenient, and the assembly position can be fixed during the assembly process, which improves the stability and yield of the supporting plate assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly jig for assembling a support plate, the assembly jig comprising: an assembly base and a plurality of magnets, wherein the assembly base is provided with a product assembly slot, the shape and size of the product assembly slot being matched with the shape and size of the support plate; the plurality of magnets are evenly arranged at the bottom of the product assembly slot, for adsorbing the tinplate and magnetic body on the support plate, and then fixing the position of the support plate substrate, the depth of the product assembly slot being greater than or equal to the thickness of the assembled support plate. The assembly jig of the utility model can facilitate the alignment between the components of the support plate, and can fix the position of the components during the assembly process, thereby ensuring the stability of the support plate assembly, and then improving the yield rate of the support plate assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of protective cover production, in particular to an assembly jig. Background Art

[0002] The update and iteration cycle of electronic products is fast, and consumers have an increasingly urgent demand for wireless charging of terminal products such as tablets, mobile phones, and e-books. In order to achieve wireless connection and charging, the whole product is usually connected to the charging base device by magnet adsorption. At the same time, consumers often equip tablets, e-books and other devices with protective covers, keyboards and other products to provide physical protection. In order to achieve a more extreme lightness and thinness, the product (whole machine + keyboard protective cover) is usually supported by magnet adsorption. In the protective cover or keyboard, a magnetic support plate is generally provided to provide support.

[0003] The magnetic support plate is usually assembled with magnets and tinplate in the support base, and then the Mylar sheets are pasted on the upper and lower layers to form a "sandwich" structure. However, the existing assembly process lacks suitable tooling, resulting in a low assembly yield. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides an assembly jig, which effectively solves the problem of low assembly yield rate of the existing support plate.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] An assembly jig is used to assemble a support plate, comprising: an assembly base and a plurality of magnets, wherein the assembly base is provided with a product assembly groove, the shape and size of the product assembly groove match the shape and size of the support plate; the plurality of magnets are evenly arranged at the bottom of the product assembly groove, and are used to adsorb tinplate and magnetic bodies on the support plate, and then fix the position of the support plate substrate, and the depth of the product assembly groove is greater than or equal to the thickness of the assembled support plate.

[0007] As a further improvement of the above technical solution, a first material picking avoidance groove and a second material picking avoidance groove are also provided on the base. The first material picking avoidance groove and the second material picking avoidance groove are symmetrically arranged on the two long sides of the product assembly groove and are both connected to the product assembly groove.

[0008] As a further improvement of the above technical solution, the depths of the first material taking avoidance groove and the second material taking avoidance groove are the same, and are both 0.4-0.6 cm deeper than the depth of the product assembly groove.

[0009] As a further improvement of the above technical solution, the width of the first material taking avoidance groove is 1-1.5 cm, and the length is 4-6 cm. The first material taking avoidance groove and the second material taking avoidance groove are the same in shape and size.

[0010] As a further improvement of the above technical solution, two positioning grooves are further provided on the base, the two positioning grooves are respectively arranged on both sides of the first material taking avoidance groove, and the two positioning grooves are both connected to the product assembly groove.

[0011] As a further improvement of the above technical solution, four magnets are provided, and the four magnets are arranged in a rectangular array.

[0012] As a further improvement of the above technical solution, the magnet is a long strip magnet, and the length direction of the long strip magnet is the same as the length direction of the product assembly slot.

[0013] As a further improvement of the above technical solution, a plurality of magnet grooves are provided on the assembly base, the magnet grooves are arranged at the bottom of the product assembly groove, the magnets are fixed in the magnet grooves by glue, and the magnets are flush with the bottom surface of the product assembly groove.

[0014] As a further improvement of the above technical solution, the assembly jig also includes a pressing plate, a clamping protrusion is arranged in the middle of the pressing plate, the clamping protrusion corresponds to the position of the product assembly groove, and the size of the clamping protrusion is smaller than the product assembly groove.

[0015] As a further improvement of the above technical solution, a slide groove is opened in the middle of the pressure plate, the clamping protrusion can slide into or leave the slide groove, and the clamping protrusion is connected to the bottom of the slide groove through a compression spring.

[0016] The beneficial effects of the utility model are as follows: a product assembly groove is opened on the assembly base to place and fix the position of the support plate component, and then a plurality of magnets are arranged at the bottom of the product assembly groove, which can be used to adsorb the magnetic body or tinplate on the support plate substrate, thereby fixing the position of the support plate and facilitating the subsequent assembly of the Mylar sheet; the assembly fixture of the utility model can facilitate the alignment of the various components of the support plate, and the position of the components can be fixed during the assembly process, thereby ensuring the stability of the support plate assembly and thereby improving the yield rate of the support plate assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the support plate assembly and assembly fixture structure of an embodiment of the utility model;

[0019] Figure 2It is a structural schematic diagram of the assembly fixture of the embodiment of the utility model (some magnets are omitted);

[0020] Figure 3 It is a structural schematic diagram of a pressing plate in an embodiment of the utility model;

[0021] Figure 4 It is a cross-sectional view of a pressing plate according to an embodiment of the utility model.

[0022] Figure numerals: 1. Assembly base; 11. Product assembly slot; 12. First material removal avoidance slot; 13. Second material removal avoidance slot; 14. Positioning slot; 15. Magnet slot; 2. Magnet; 31. Support plate substrate; 32. Mylar sheet; 33. Magnetic body; 34. Tinplate; 4. Pressing plate; 41. Pressing protrusion; 42. Slide slot; 43. Compression spring. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments and drawings to clearly and completely describe the concept, specific structure and technical effects of the utility model, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the fact that according to the specific implementation situation, a better connection structure can be formed by adding or reducing connection accessories. For example, fixed connection / fixed installation can be selected according to the needs of screw connection, bolt connection, pin connection, key connection, bonding, mortise and tenon connection, welding, riveting and other methods. For example, detachable connection can be selected according to the needs of screw connection, bolt connection, threaded connection, snap connection, mortise and tenon connection, Velcro connection and other methods. The various technical features in the creation of the utility model can be combined interactively without conflicting with each other.

[0024] Reference Figure 1-4 The embodiment of the utility model provides an assembly jig for assembling a support plate, which includes: an assembly base 1 and a plurality of magnets 2, wherein a product assembly groove 11 is opened on the assembly base 1, and the shape and size of the product assembly groove 11 match the shape and size of the support plate; the plurality of magnets 2 are evenly arranged at the bottom of the product assembly groove 11, and are used to adsorb the tinplate 34 and the magnets 2 on the support plate, and then fix the position of the support plate substrate 31, and the depth of the product assembly groove 11 is greater than or equal to the thickness of the assembled support plate.

[0025] The magnets 2 are evenly distributed at the bottom of the product assembly slot 11 to improve the uniformity of the adsorption force and ensure the adsorption and fixing effect. The depth of the product assembly slot 11 is greater than or equal to the thickness of the assembled support plate, which can ensure that the various components of the support plate can be guided and aligned through the product assembly slot 11 to ensure the alignment effect.

[0026] In this embodiment, the components of the support plate include a support plate substrate 31, two pieces of Mylar sheet 32, tinplate 34, and multiple magnetic bodies 33; wherein, the support plate substrate 31 is provided with a tinplate 34 mounting groove and a magnet 2 mounting groove, which are respectively used to install the tinplate 34 and the multiple magnetic bodies 33; the Mylar sheet 32 ​​is provided with an adhesive layer on one side, which is used to connect the Mylar sheet 32 ​​and the support plate substrate 31; wherein, the outer contours of the support plate substrate 31 and the Mylar sheet 32 ​​are matched with the product assembly groove 11.

[0027] The specific usage process of the assembly fixture is as follows: first place a piece of Mylar sheet 32 ​​into the product assembly groove 11, at this time, the adhesive layer of the Mylar sheet 32 ​​faces upward; then put in the support plate substrate 31, and under the limiting effect of the product assembly groove 11, the support plate substrate 31 can be aligned with the Mylar sheet 32, so that the support plate substrate 31 is bonded to the Mylar sheet 32; assemble the tinplate 34 and the magnetic body 33, and under the action of the magnet 2 at the bottom of the product assembly groove 11, assemble the tinplate 34 and the magnetic body 33 to press the support plate substrate 31 and the Mylar sheet 32; finally, the adhesive layer of the second piece of Mylar sheet 32 ​​faces downward and is bonded to the top of the support plate substrate 31 to complete the assembly.

[0028] Please refer to Figure 1 , Figure 2 In this embodiment, a product assembly groove 11 is opened on the assembly base 1 to place and fix the position of the support plate assembly, and then a plurality of magnets 2 are arranged at the bottom of the product assembly groove 11, which can be used to adsorb the magnetic body 33 or tinplate 34 on the support plate substrate 31, and then fix the position of the support plate assembly, so as to facilitate the subsequent assembly of the Mylar sheet 32; the assembly fixture of the utility model can facilitate the alignment between the various components of the support plate, and can fix the position of the components during the assembly process, thereby ensuring the stability of the support plate assembly and improving the yield rate of the support plate assembly.

[0029] For further information, please refer to Figure 1 , Figure 2The base is also provided with a first material removal avoidance groove 12 and a second material removal avoidance groove 13, which are symmetrically arranged on the two long sides of the product assembly groove 11 and are both connected to the product assembly groove 11. In this embodiment, the size and shape of the product assembly groove 11 correspond to the size and shape of the support plate. When the support plate is assembled, it is difficult for workers to take the assembled support plate out of the product assembly groove 11. Now, by adding the first material removal avoidance groove 12 and the second material removal avoidance groove 13, it is convenient for workers to take out the support plate, which greatly improves the efficiency of taking out the support plate, and then improves the efficiency of assembling the support plate.

[0030] Furthermore, the depths of the first material picking avoidance groove 12 and the second material picking avoidance groove 13 are the same, and are both 0.4-0.6 cm deeper than the depth of the product assembly groove 11. Due to the small thickness of the support plate, when the depths of the first material picking avoidance groove 12 and the second material picking avoidance groove 13 are the same as the depth of the product positioning groove 14, the contact surface between the worker's hand and the support plate is too small, and it is not easy to take out the assembled support plate. By deepening the depths of the first material picking avoidance groove 12 and the second material picking avoidance groove 13, this embodiment can facilitate the worker to partially extend his hand to the lower side of the support plate, thereby increasing the contact area between the hand and the support plate (the side surface and part of the bottom surface under the side surface), making it easier to take out the support plate.

[0031] Furthermore, the width of the first material taking avoidance groove 12 is 1-1.5 cm, the length is 4-6 cm, and the first material taking avoidance groove 12 and the second material taking avoidance groove 13 are of the same shape and size. Among them, limiting the width of the first material taking avoidance groove 12 to 1-1.5 cm can facilitate fingers to enter the first material taking avoidance groove 12, and limiting the length to 4-6 cm can facilitate multiple fingers to enter the first material taking avoidance groove 12, and the support plate can be supported by multiple fingers at the same time, thereby ensuring the efficiency of taking out the support plate.

[0032] For further information, please refer to Figure 1 , Figure 2 The base is also provided with two positioning grooves 14, which are respectively arranged on both sides of the first material taking avoidance groove 12, and the two positioning grooves 14 are both connected to the product assembly groove 11. The support plate base plate 31 is provided with ear protrusions corresponding to the position and shape of the positioning grooves 14. Through the cooperation between the ear protrusions and the positioning grooves 14, the support plate base plate 31 can be quickly positioned, which is convenient for installation.

[0033] In this embodiment, please refer to Figure 1 , Figure 2, the magnets 2 are provided with four, and the four magnets 2 are arranged in a rectangular array. In this embodiment, the product positioning groove 14 and the support plate are both square, and by distributing the four magnets 2 in a square array, the four magnets 2 can be evenly arranged in the product positioning groove 14, which can ensure the adsorption and fixing effect of the four magnets 2. In other embodiments, six, eight, etc. can be provided, and they can also be distributed in a circular array.

[0034] For further information, please refer to Figure 1 , Figure 2 The magnet 2 is a long strip magnet 2, and the length direction of the long strip magnet 2 is the same as the length direction of the product assembly slot 11. Setting the magnet 2 as a long strip magnet 2 can increase the contact area of ​​the magnet 2 and ensure the fixing effect.

[0035] For further information, please refer to Figure 1 , Figure 2 The assembly base 1 is provided with a plurality of magnet 2 slots 15, the magnet 2 slots 15 are arranged at the bottom of the product assembly slot 11, the magnet 2 is fixed in the magnet 2 slots 15 by glue, and the magnet 2 is flush with the bottom surface of the product assembly slot 11. In this embodiment, the magnet 2 is fixed by glue, and the fixing effect is good, and the magnet 2 is flush with the bottom surface of the product assembly slot 11, which can effectively prevent the magnet 2 from affecting the normal assembly of the support plate, and ensure the assembly effect.

[0036] Furthermore, the assembly jig also includes a pressing plate 4, a pressing protrusion 41 is provided in the middle of the pressing plate 4, the pressing protrusion 41 corresponds to the position of the product assembly groove 11, and the size of the pressing protrusion 41 is smaller than the product assembly groove 11. By adding a pressing plate 4 provided with a pressing protrusion 41, the components of the support plate can be compacted through the pressing protrusion 41 to ensure that the two Mylar sheets 32 are well bonded to the middle support plate substrate 31.

[0037] Furthermore, a slide groove 42 is provided in the middle of the pressing plate 4, and the pressing protrusion 41 can slide into or out of the slide groove 42, and the pressing protrusion 41 is connected to the bottom of the slide groove 42 via a compression spring 43. By adding a compression spring 43 between the pressing protrusion 41 and the pressing plate 4 and providing the slide groove 42 on the pressing plate 4, it is possible to effectively prevent the support plate from being damaged by excessive pressing force, thereby ensuring the assembly yield rate.

[0038] Furthermore, one end of the pressing plate 4 is hinged to the base, and when assembling the support plate, the pressing plate 4 is rotated to open the product assembly slot 11 for assembly. When compaction is required, the pressing plate 4 is rotated to perform compaction, which is convenient and quick.

[0039] The above is a specific description of the preferred implementation of the utility model, but the invention of the utility model is not limited to the described embodiments. Technical personnel familiar with the field can also make various equivalent deformations or substitutions without violating the spirit of the utility model. These equivalent deformations or substitutions are all included in the scope defined by the claims of this application.

Claims

1. An assembly jig for assembling a support plate, characterized in that: The assembly jig includes: an assembly base and a plurality of magnets, wherein a product assembly groove is provided on the assembly base, and the shape and size of the product assembly groove match the shape and size of the support plate; the plurality of magnets are evenly arranged at the bottom of the product assembly groove, and are used to adsorb the tinplate and magnetic body on the support plate, and then fix the position of the support plate substrate, and the depth of the product assembly groove is greater than or equal to the thickness of the assembled support plate.

2. The assembly jig according to claim 1, characterized in that: The base is also provided with a first material taking avoidance groove and a second material taking avoidance groove, which are symmetrically arranged on the two long sides of the product assembly groove and are both connected to the product assembly groove.

3. The assembly jig according to claim 2, characterized in that: The depths of the first material taking avoidance groove and the second material taking avoidance groove are the same, and are both 0.4-0.6 cm deeper than the depth of the product assembly groove.

4. The assembly jig according to claim 3, characterized in that: The width of the first material taking avoidance groove is 1-1.5 cm, and the length is 4-6 cm. The first material taking avoidance groove and the second material taking avoidance groove have the same shape and size.

5. The assembly jig according to claim 4, characterized in that: The base is also provided with two positioning grooves, which are respectively arranged on both sides of the first material taking avoidance groove, and the two positioning grooves are both communicated with the product assembly groove.

6. The assembly jig according to claim 5, characterized in that: There are four magnets, and the four magnets are arranged in a rectangular array.

7. The assembly jig according to claim 6, characterized in that: The magnet is a long strip magnet, and the length direction of the long strip magnet is the same as the length direction of the product assembly slot.

8. The assembly jig according to claim 7, characterized in that: The assembly base is provided with a plurality of magnet slots, the magnet slots are arranged at the bottom of the product assembly slot, the magnets are fixed in the magnet slots by glue, and the magnets are flush with the bottom surface of the product assembly slot.

9. The assembly jig according to any one of claims 1 to 8, characterized in that: The assembly jig also includes a pressing plate, a pressing protrusion is arranged in the middle of the pressing plate, the pressing protrusion corresponds to the position of the product assembly groove, and the size of the pressing protrusion is smaller than the product assembly groove.

10. The assembly jig according to claim 9, characterized in that: A slide groove is provided in the middle of the pressure plate, and the pressing protrusion can slide into or leave the slide groove, and the pressing protrusion is connected to the bottom of the slide groove through a compression spring.