Piston ring assembly platform
By designing an automated piston ring assembly platform, the problems of inefficient and error-prone piston ring manual installation are solved, and efficient and accurate piston ring installation is achieved, reducing labor costs.
Patent Information
- Application Number
- CN202421499712.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The manual installation of piston rings is inefficient and error-prone, which affects the performance and life of the engine, and requires the operator to have certain technology and experience.
A piston ring assembly platform is designed, including a mounting table, a mounting device, a piston and a piston ring. The mounting device realizes automated piston ring opening and installation through the frame body, a piston ring opening device and a control switch.
Improves the efficiency and accuracy of piston ring installation, reduces the time and error rate of manual operation, reduces labor costs, and improves production efficiency.
Smart Images

Figure CN222697105U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical assembly, in particular to a piston ring assembly platform. Background Art
[0002] The piston ring is the core component inside a fuel engine. The piston ring generally includes a compression ring and an oil ring. The compression ring can be used to seal the combustible mixture in the combustion chamber, and the oil ring is used to scrape off excess oil on the cylinder. Therefore, the correct installation of the piston ring is crucial to the performance and life of the engine. However, the installation of the piston ring is mainly done manually, which is inefficient and prone to errors. Manual installation of the piston ring requires precise force control and position adjustment to ensure that the piston ring can be correctly installed in the piston groove and will not be deformed or damaged during the installation process, or cause scratches on the engine piston, affecting the quality of the engine. In addition, the process of manual installation of the piston ring is also relatively cumbersome, requiring the operator to have certain skills and experience. Utility Model Content
[0003] In order to overcome the deficiencies of the above-mentioned existing problems, the utility model provides a piston ring assembly platform, which can improve the efficiency and accuracy of piston ring installation and reduce labor costs.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a piston ring fitting platform, including a fitting platform, on which a fitting device, a piston and a piston ring are arranged, and the fitting device includes a frame, a piston ring opening device and a control switch; the piston ring opening device is arranged on the frame, and the piston ring opening device is arranged as a symmetrical structure, the piston ring opening device includes symmetrically arranged fixing rods, hooks are arranged between the fixing rods, the fixing rods are rotatably arranged on the frame through pins, the fixing rods are provided with connecting rods at the bottom, and the connecting rods are rotatably arranged on the fixing rods through a through shaft; the bottoms of all the connecting rods are connected by a common through shaft; a replaceable arc groove is also arranged on the frame, and a plurality of piston ring grooves for placing piston rings are also arranged in the arc groove.
[0005] Preferably, a telescopic cylinder is provided on one side of the frame, the movable end of the telescopic cylinder is passed through the frame, and the movable end of the telescopic cylinder is connected to the through shaft at the connection between the fixed rod and the connecting rod; a mounting plate and a return spring are provided on the other side of the frame, one end of the return spring is hooked on the mounting plate, and the other end is hooked on the through shaft at the connection between the fixed rod and the connecting rod.
[0006] Preferably, the hook piece is at the bottom position in the arc groove and corresponds to the piston ring groove, and the frame body is provided with grooves for accommodating the through-shaft and facilitating the movement of the through-shaft at the through-shaft position where the fixed rod and the connecting rod are connected and at the through-shaft position at the bottom of the connecting rod.
[0007] Preferably, a limiting baffle for limiting the position of the piston is provided on one side of the frame, and a limiting block for limiting the position of the hook piece is also provided on the frame.
[0008] The beneficial effect of the utility model is that a plurality of piston rings can be assembled quickly and simultaneously, which can effectively improve production efficiency and reduce the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0010] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0011] Figure 2 It is a three-dimensional structural schematic diagram of the piston ring opening device;
[0012] Figure 3 1. is a schematic diagram of the piston ring opening device in elevation;
[0013] The reference numerals in the figure are: 1. assembly platform; 2. assembly device; 3. piston; 4. piston ring; 5. frame; 51. telescopic cylinder; 52. return spring; 53. arc groove; 54. piston ring groove; 55. groove; 56. mounting plate; 57. limit plate; 58. limit block; 6. piston ring opening device; 61. fixing rod; 62. hook; 63. connecting rod; 64. pin shaft; 65. through shaft; 7. control switch. DETAILED DESCRIPTION
[0014] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0015] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0016] according to Figure 1 , 23, a piston ring assembly platform, comprising an assembly platform 1, on which an assembly device 2, a piston 3 and a piston ring 4 are arranged, the assembly device 2 comprises a frame 5, a piston ring opening device 6 and a control switch 7; the piston ring opening device 6 is arranged on the frame 5, and is used to open the piston ring 4 for easy installation on the piston 3, the piston ring opening device 6 is arranged to have a symmetrical structure, and the piston ring opening device 6 comprises two pairs of symmetrically arranged fixing rods 61, each pair of fixing rods 61 is provided with a hook piece 62, and the fixing rods 61 The fixing rod 61 is rotatably arranged on the frame body 5 via a pin shaft 64, and a connecting rod 63 is arranged at the bottom of the fixing rod 61, and the connecting rod 63 is rotatably arranged on the fixing rod 61 via a through shaft 65; the bottoms of all the connecting rods 63 are connected by a common through shaft 65; the frame body 5 is also provided with a replaceable arc groove 53, and the arc groove 53 is also provided with a plurality of piston ring grooves 54 for placing piston rings 4, and by replacing the arc groove 53, the position and number of the piston ring grooves 54 can be adjusted to adapt to pistons 3 of different specifications.
[0017] A telescopic cylinder 51 for pushing the piston ring opening device 6 is provided on one side of the frame body 5 to provide power for the piston ring opening device 6. The movable end of the telescopic cylinder 51 is passed through the frame body 5, and the movable end of the telescopic cylinder 51 is connected to the fixed rod 61 through a through shaft 65 at the connection between the connecting rod 63 and the connecting rod 63 via a connecting piece; a mounting plate 56 and a return spring 52 are provided on the other side of the frame body 5, one end of the return spring 52 is hooked on the mounting plate 56, and the other end is hooked on the through shaft 65 at the connection between the fixed rod 61 and the connecting rod 63. The telescopic cylinder 51 is connected to the control switch 7 for controlling the start of the telescopic cylinder 51.
[0018] The hook piece 62 is located at the bottom position of the arc groove 53 and corresponds to the piston ring groove 54 to facilitate the expansion of the piston ring 4. The frame body 5 is provided with a groove 55 for accommodating the through shaft 65 and facilitating the movement of the through shaft 65 at the position of the through shaft 65 at the connection between the fixing rod 61 and the connecting rod 63 and at the position of the through shaft 65 at the bottom of the connecting rod 63.
[0019] A limit baffle 57 for limiting the position of the piston 3 is arranged on one side of the frame 5. When the piston 3 hits the limit baffle 57, the position of the piston 3 for installing the piston ring 4 corresponds to the piston ring 4 arranged on the piston ring groove 54, so that workers can quickly and accurately install the piston ring 4. A limit block 58 for limiting the position of the hook piece 62 is also arranged on the frame 5.
[0020] In practical application, firstly, different arc grooves 53 are set according to the specifications of the piston 3, and the piston ring 4 is placed in the piston ring groove 54 with its opening facing downwards. Then, the telescopic cylinder 51 is activated by operating the control switch 7, thereby promoting the operation of the piston ring opening device 2. During this process, the connection between the fixed rod 61 and the connecting rod 63 shrinks inwards, and the bottom of the connecting rod 63 moves downward, causing the hook piece 62 to flip outwards, thereby expanding the piston ring 4, and then the piston 3 is placed in the expanded piston ring 4; the control switch 7 is operated again to retract the telescopic cylinder 51, and under the action of the reset spring 52, the piston ring opening device 2 returns to the state before shrinkage, and the piston ring 4 is set on the piston 3.
[0021] The present design is ingenious. The automatic piston ring opening device 6 simplifies the installation process of the piston ring 4, and can quickly and accurately install the piston ring 4, greatly reducing the time of manual operation and improving production efficiency. It also ensures that the piston ring 4 can be correctly installed on the piston 3, reducing installation errors caused by inaccurate manual operation. The replaceable arc groove 53 improves the flexibility and applicability of the device.
[0022] The present invention is not limited to the above-mentioned specific implementation modes, but extends to any new features or any new combination disclosed in this specification, as well as any new method or process steps or any new combination disclosed.
Claims
1. A piston ring assembly platform, comprising an assembly platform (1), characterized in that: The assembly platform (1) is provided with an assembly device (2), a piston (3) and a piston ring (4); the assembly device (2) comprises a frame (5), a piston ring opening device (6) and a control switch (7); the piston ring opening device (6) is arranged on the frame (5); the piston ring opening device (6) is arranged to have a symmetrical structure; the piston ring opening device (6) comprises symmetrically arranged fixing rods (61); hooks (62) are arranged between the fixing rods (61); the fixing rods (61) are connected to the fixing rods (61) by a plurality of hooks (62) and the fixing rods (61) are connected to the fixing rods (61); The pin shaft (64) is rotatably arranged on the frame body (5); the bottom of each fixed rod (61) is provided with a connecting rod (63); the connecting rod (63) is rotatably arranged on the fixed rod (61) via a through shaft (65); the bottoms of all the connecting rods (63) are connected via a common through shaft (65); the frame body (5) is also provided with a replaceable arc groove (53), and the arc groove (53) is also provided with a plurality of piston ring grooves (54) for accommodating piston rings (4).
2. The piston ring assembly platform according to claim 1, characterized in that: A telescopic cylinder (51) is provided on one side of the frame (5), a movable end of the telescopic cylinder (51) is inserted into the frame (5), and the movable end of the telescopic cylinder (51) is connected to a through shaft (65) at a connection point between a fixed rod (61) and a connecting rod (63); a mounting plate (56) and a return spring (52) are provided on the other side of the frame (5), one end of the return spring (52) is hooked on the mounting plate (56), and the other end is hooked on the through shaft (65) at a connection point between the fixed rod (61) and the connecting rod (63).
3. The piston ring mounting platform according to claim 1, characterized in that: The hook piece (62) is located at the bottom of the arc groove (53) and corresponds to the piston ring groove (54). The frame body (5) is provided with a groove (55) for accommodating the through shaft (65) and facilitating the movement of the through shaft (65) at the position of the through shaft (65) at the connection between the fixing rod (61) and the connecting rod (63) and at the position of the through shaft (65) at the bottom of the connecting rod (63).
4. The piston ring mounting platform according to claim 1, characterized in that: A limiting baffle (57) for limiting the position of the piston (3) is provided on one side of the frame body (5), and a limiting block (58) for limiting the position of the hook piece (62) is also provided on the frame body (5).