Brake valve disassembly aid

By designing a brake valve disassembly auxiliary device containing a solenoid and locking assembly, the problems of low disassembly and assembly efficiency and high manpower consumption in the prior art are solved, automatic fixing and unlocking are achieved, and working efficiency and stability are improved.

CN222697117UActive Publication Date: 2025-04-01SHENHUA RAIL & FREIGHT WAGONS TRANSPORT
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Patent Information

Application Number
CN202421428048.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-01
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing railway vehicle brake valve disassembly and assembly tools require manual operation of the clamping mechanism, which is inefficient and labor-consuming.

Method used

A brake valve removal auxiliary device is designed, including a base, a fixing table and a locking assembly, and the brake valve is automatically fixed and unlocked using the solenoid and the fixing claws and movable rings in the locking assembly.

Benefits of technology

It realizes automatic fixing and unlocking of the brake valve, improves working efficiency, reduces manpower consumption, and has good stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222697117U_ABST
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Abstract

The utility model relates to a brake valve disassembly auxiliary device, and relates to the technical field of truck maintenance. The brake valve disassembly auxiliary device of the utility model comprises a base, a fixed platform and a locking assembly, wherein the fixed platform is arranged on the base, and the base is an electromagnet. An installation groove for installing the locking assembly is provided on the fixed platform, and the locking assembly comprises a fixed claw, a movable ring and a spring, wherein the fixed claw comprises a plurality of movable claw petals, the movable ring is sleeved on the fixed claw, and the spring is arranged in the installation groove. The action of the movable ring on the lower part of the fixed claw can make the upper part of the fixed claw open, so that the fixed claw is pressed against the wall of the fixed hole of the brake valve, and the locking effect is automatically achieved. After the power is cut off from the base, the magnetic force disappears, the movable ring returns to the initial position under the elastic force of the spring, and the upper part of the fixed claw contracts, thus achieving unlocking. The brake valve disassembly auxiliary device of the utility model utilizes the magnetic force of the base and the fixed claw of the locking assembly to realize the automatic fixation of the brake valve, and has high efficiency and good stability.
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Description

Technical Field

[0001] The utility model relates to the technical field of truck maintenance, in particular to a brake valve disassembly auxiliary device. Background Art

[0002] The brake valve is the core component of the railway vehicle braking system. It is used to control other brake components to achieve vehicle braking and release, and plays an important role in ensuring the safe operation of the vehicle. The relevant maintenance rules stipulate that the brake valve must be disassembled, cleaned, repaired, assembled and tested after reaching the end of its service life.

[0003] The Chinese patent with publication number CN218984688U discloses a special tool for disassembling and assembling the brake valve of railway vehicles, which is provided with a lifting mechanism, a flipping mechanism and a rotating mechanism. By clamping the brake valve once with a clamping mechanism, it can realize multi-station conversion and realize multi-surface inspection of the brake valve. However, the operation of the clamping mechanism still needs to be done manually, which is inefficient and requires more manpower. Utility Model Content

[0004] The utility model provides a brake valve disassembly auxiliary device, which can fix the brake valve automatically without manual operation and has high working efficiency.

[0005] The utility model provides a brake valve disassembly auxiliary device, comprising a base, a fixed platform and a locking component, wherein the fixed platform is arranged on the base, the base is an electromagnet, and a mounting groove for mounting the locking component is arranged on the fixed platform, the locking component comprises a fixed claw, a movable ring and a spring, the fixed claw comprises a plurality of movable claw petals, the movable ring is sleeved on the fixed claw, the spring is arranged in the mounting groove, the top of the spring is connected with the bottom surface of the movable ring, the top surface of the movable ring is in contact with the fixed claw, the movable ring has a first state where it is not attracted by the base and a second state where it is attracted by the base, and when the movable ring is in the second state, the movable ring moves to the lower part of the fixed claw and makes the upper part of the fixed claw open.

[0006] In one embodiment, the claw flap includes a locking portion, a transition portion and an abutment portion, the locking portion is located outside the mounting groove, the transition portion is located between the locking portion and the abutment portion, the first end of the abutment portion is connected to the transition portion, and the second end of the abutment portion is located at the bottom of the mounting groove, when the movable ring is in a first state, the movable ring is sleeved on the transition portion, and when the movable ring is in a second state, the movable ring squeezes the abutment portion.

[0007] In one embodiment, the distance between the first end of the abutting portion and the groove wall of the mounting groove is greater than the distance between the second end of the abutting portion and the groove wall of the mounting groove.

[0008] In one embodiment, the second end of the abutting portion is arc-shaped.

[0009] In one embodiment, a surface of the locking portion is provided with a plurality of grooves to form anti-slip patterns.

[0010] In one embodiment, a placement groove for placing the brake valve is provided on the surface of the fixing platform.

[0011] In one embodiment, a plurality of V-shaped grooves are provided at the bottom of the placement groove.

[0012] In one embodiment, when the movable ring is in the first state, the upper portion of the fixing claw is in a frustum shape.

[0013] In one embodiment, the brake valve disassembly auxiliary device further includes a bearing platform and a base, the bearing platform is rotatably disposed on the base, the rotation axis of the bearing platform is horizontal, and the base is disposed on the bearing platform.

[0014] In one embodiment, the base is rotatably disposed on the supporting platform, and the rotation axis of the base is vertical.

[0015] Compared with the prior art, the utility model has the advantage that when the brake valve is placed on a fixed platform, the fixed claw in the locking assembly can be inserted into the fixed hole of the brake valve, and the base generates a magnetic field after being energized. On the one hand, the brake valve is attracted to be pressed against the fixed platform, and on the other hand, the movable ring in the locking assembly is attracted to make the movable ring overcome the elastic force of the spring, move downward in the installation groove and interact with the lower part of the fixed claw. Since the fixed claw includes a plurality of movable claw petals, the action of the movable ring on the lower part of the fixed claw can open the upper part of the fixed claw, so that the fixed claw is pressed against the wall of the fixed hole of the brake valve, and the locking effect is automatically achieved without manual operation. After the base is powered off, the magnetic force disappears, the movable ring returns to the initial position under the elastic force of the spring, and the upper part of the fixed claw contracts, that is, unlocking is achieved. The brake valve disassembly auxiliary device of the utility model utilizes the magnetic force of the base and the fixed claw of the locking assembly to achieve automatic fixation of the brake valve, with high efficiency and good stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be described in more detail below based on embodiments and with reference to the accompanying drawings.

[0017] Figure 1 is a three-dimensional view of a brake valve disassembly auxiliary device in an embodiment of the utility model;

[0018] Figure 2 is a side view of the brake valve disassembly auxiliary device in an embodiment of the utility model;

[0019] Figure 3 yes Figure 2 AA section view;

[0020] Figure 4 is a cross-sectional view of the locking assembly when the movable ring is in the first state in the embodiment of the utility model;

[0021] Figure 5 is a cross-sectional view of the locking assembly when the movable ring is in the second state in the embodiment of the utility model;

[0022] Figure 6 It is a three-dimensional view of a brake valve disassembly auxiliary device in another embodiment of the utility model.

[0023] Reference numerals:

[0024] 1. Base; 2. Fixed platform; 21. Mounting groove; 22. Placement groove; 23. V-shaped groove; 3. Locking assembly; 31. Fixed claw; 311. Claw flap; 3111. Locking part; 3112. Transition part; 3113. Abutment part; 3114. Groove; 32. Movable ring; 33. Spring; 4. Support platform; 5. Base. DETAILED DESCRIPTION

[0025] The utility model will be further described below in conjunction with the accompanying drawings.

[0026] like Figure 1 and Figure 2 As shown, the brake valve disassembly auxiliary device of one embodiment of the utility model comprises a base 1, a fixing platform 2 and a locking assembly 3. The fixing platform 2 is arranged on the base 1, and the base 1 is an electromagnet. Figure 3 As shown, the fixing platform 2 is provided with a mounting groove 21 for mounting the locking assembly 3, and the locking assembly 3 includes a fixing claw 31, a movable ring 32 and a spring 33. Figure 2 As shown, the fixed claw 31 includes a plurality of movable claw petals 311. The movable ring 32 is sleeved on the fixed claw 31, and the spring 33 is arranged in the mounting groove 21. The top of the spring 33 is connected to the bottom surface of the movable ring 32, and the top surface of the movable ring 32 is in contact with the fixed claw 31. Figure 4 and Figure 5 As shown, the movable ring 32 has a first state in which it is not attracted by the base 1 and a second state in which it is attracted by the base 1. When the movable ring 32 is in the second state, the movable ring 32 moves to the lower part of the fixed claw 31 and opens the upper part of the fixed claw 31.

[0027] When the brake valve (not shown in the figure) is placed on the fixed platform 2, the fixed claw 31 in the locking assembly 3 can be inserted into the fixed hole of the brake valve. After the base 1 is powered on, a magnetic field is generated. On the one hand, the brake valve is attracted to be pressed against the fixed platform 2, and on the other hand, the movable ring 32 in the locking assembly 3 is attracted, so that the movable ring 32 overcomes the elastic force of the spring 33, moves downward in the installation groove 21 and interacts with the lower part of the fixed claw 31. Since the fixed claw 31 includes a plurality of movable claw petals 311, the action of the movable ring 32 on the lower part of the fixed claw 31 can cause the upper part of the fixed claw 31 to open, so that the fixed claw 31 is pressed against the wall of the fixed hole of the brake valve, and the locking effect is automatically achieved without manual operation. After the base 1 is powered off, the magnetic force disappears, the movable ring 32 returns to the initial position under the elastic force of the spring 33, and the upper part of the fixed claw 31 contracts, that is, unlocking is achieved. The brake valve disassembly auxiliary device of the utility model uses the magnetic force of the base 1 and the fixed claw 31 of the locking assembly 3 to realize the automatic fixing of the brake valve, which is efficient and stable.

[0028] Specifically, Figure 4 As shown, the claw flap 311 includes a locking portion 3111, a transition portion 3112 and abutting portion 3113. The locking portion 3111 is located outside the mounting groove 21, the transition portion 3112 is located between the locking portion 3111 and the abutting portion 3113, the first end of the abutting portion 3113 is connected to the transition portion 3112, and the second end of the abutting portion 3113 is located at the bottom of the mounting groove 21. When the movable ring 32 is in the first state, the movable ring 32 is sleeved on the transition portion 3112. When the movable ring 32 is in the second state, the movable ring 32 presses the abutting portion 3113. The various parts of the claw flap 311 play different roles respectively. The locking portion 3111 is used to lock the brake valve, the transition portion 3112 is used to limit the movable ring 32 so that it remains stable in the first state, and the abutting portion 3113 is used to interact with the movable ring 32 so that the locking portion 3111 is expanded outward to achieve locking of the brake valve.

[0029] Furthermore, the distance between the first end of the abutment portion 3113 and the groove wall of the mounting groove 21 is greater than the distance between the second end of the abutment portion 3113 and the groove wall of the mounting groove 21, so that each abutment portion 3113 forms a trumpet-shaped structure as a whole, and when the movable ring 32 moves downward, each abutment portion 3113 is synchronously retracted inward, so that each locking portion 3111 is synchronously expanded to achieve locking of the brake valve.

[0030] like Figure 4 As shown, when the movable ring 32 is in the first state, the upper portion of the fixed claw 31 is truncated cone-shaped. At this time, the top size of the fixed claw 31 is smaller, thereby being more convenient for the placement and positioning of the brake valve.

[0031] In this embodiment, the second end of the abutting portion 3113 is in an arc shape, so that after the abutting portion 3113 is squeezed by the movable ring 32 , the friction between the abutting portion 3113 and the bottom of the installation groove 21 is small, and the abutting portion 3113 can move more smoothly.

[0032] like Figure 4 and Figure 5 As shown, the surface of the locking portion 3111 is provided with a plurality of grooves 3114 to form anti-skid lines. Since the locking portion 3111 locks the brake valve relying on friction, by providing a plurality of grooves 3114 on its surface to form anti-skid lines, the locking portion 3111 can better lock the brake valve.

[0033] like Figure 1 As shown, a placement groove 22 for placing the brake valve is provided on the surface of the fixing platform 2. The placement groove 22 can limit the displacement of the brake valve in one direction, thereby improving the fixing effect of the brake valve.

[0034] Furthermore, a plurality of V-shaped grooves 23 are provided at the bottom of the placement groove 22 . The V-shaped grooves 23 are arranged densely, so that anti-slip patterns are formed on the surface of the fixing platform 2 , and the brake valve can be better fixed on the fixing platform 2 .

[0035] like Figure 6 As shown, another embodiment of the brake valve disassembly auxiliary device further includes a bearing platform 4 and a base 5, the bearing platform 4 is rotatably arranged on the base 5, the rotation axis of the bearing platform 4 is horizontal, and the base 1 is arranged on the bearing platform 4. The bearing platform 4 can swing on the base 5 to a certain extent, so as to facilitate the operation of various surfaces of the brake valve.

[0036] Furthermore, the base 1 is rotatably disposed on the bearing platform 4, and the rotation axis of the base 1 is vertical. The base 1 can rotate 360 ​​degrees, and combined with the rotation of the bearing platform 4, it is easier to operate on various surfaces of the brake valve.

[0037] Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A brake valve disassembly auxiliary device, characterized in that: It includes a base, a fixed platform and a locking assembly, wherein the fixed platform is arranged on the base, the base is an electromagnet, and the fixed platform is provided with an installation groove for installing the locking assembly, the locking assembly includes a fixed claw, a movable ring and a spring, the fixed claw includes a plurality of movable claw petals, the movable ring is sleeved on the fixed claw, the spring is arranged in the installation groove, the top of the spring is connected to the bottom surface of the movable ring, the top surface of the movable ring abuts against the fixed claw, the movable ring has a first state where it is not attracted by the base and a second state where it is attracted by the base, and when the movable ring is in the second state, the movable ring moves to the lower part of the fixed claw and makes the upper part of the fixed claw open.

2. The brake valve disassembly auxiliary device according to claim 1, characterized in that: The claw flap includes a locking portion, a transition portion and an abutment portion, the locking portion is located outside the mounting groove, the transition portion is located between the locking portion and the abutment portion, the first end of the abutment portion is connected to the transition portion, the second end of the abutment portion is located at the bottom of the mounting groove, when the movable ring is in a first state, the movable ring is sleeved on the transition portion, and when the movable ring is in a second state, the movable ring squeezes the abutment portion.

3. The brake valve disassembly auxiliary device according to claim 2, characterized in that: The distance between the first end of the abutting portion and the groove wall of the mounting groove is greater than the distance between the second end of the abutting portion and the groove wall of the mounting groove.

4. The brake valve disassembly auxiliary device according to claim 2, characterized in that: The second end of the abutting portion is in an arc shape.

5. The brake valve disassembly auxiliary device according to claim 2, characterized in that: The surface of the locking portion is provided with a plurality of grooves to form anti-slip patterns.

6. The brake valve disassembly auxiliary device according to claim 1, characterized in that: A placement groove for placing the brake valve is provided on the surface of the fixing platform.

7. The brake valve disassembly auxiliary device according to claim 6, characterized in that: The bottom of the placement groove is provided with a plurality of V-shaped grooves.

8. The brake valve disassembly auxiliary device according to claim 1, characterized in that: When the movable ring is in the first state, the upper portion of the fixing claw is in a frustum shape.

9. The brake valve disassembly auxiliary device according to claim 1, characterized in that: It also includes a bearing platform and a base, the bearing platform is rotatably arranged on the base, the rotation axis of the bearing platform is horizontal, and the base is arranged on the bearing platform.

10. The brake valve disassembly auxiliary device according to claim 9, characterized in that: The base is rotatably arranged on the supporting platform, and the rotation axis of the base is vertical.

Citation Information

Patent Citations

  • Special tool for disassembling and assembling brake valve of railway vehicle

    CN218984688U