A dipping sauce filling device
By designing a juice filling device including rack, sports components and filling components, the problems of low efficiency and inconsistent filling of dipping juice are solved, efficient and quantitative filling of dipping juice is achieved, and the hygiene standards of the product are improved.
Patent Information
- Application Number
- CN202420962809.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In the prior art, the manual filling efficiency of dipping sauce is low, it is difficult to ensure the consistency of filling quantity, and is easily affected by human factors, resulting in product hygiene problems.
A juice filling device is designed, including a rack, a sports assembly and a filling assembly, and the semi-automatic filling of the juice is achieved using the combination of a nozzle, a hopper, a cylinder, a three-way valve and a piston. The device ensures quantitative filling of dipping sauce through automatic control of the rotary valve and cylinder, and uses food-grade stainless steel materials to improve the hygiene standards of the product.
It realizes efficient filling of dipping sauce, reduces labor costs and production cycles, ensures the consistent filling volume of each product, improves the quality and consistency of products, reduces the impact of human factors on product hygiene, and improves the hygiene standards of products.
Smart Images
Figure CN222698741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of food processing equipment, in particular to a dipping sauce filling device. Background Art
[0002] As a common condiment, dipping sauce has many characteristics. First of all, dipping sauce usually has rich flavors, which can be sweet, salty, spicy, sour, etc., to meet the taste needs of different people. Secondly, dipping sauce has strong compatibility and can be adjusted according to different foods to make it better match the main food and enhance the overall flavor. In addition, making dipping sauce is usually simple and easy, and common recipes can be easily made at home. Another feature of dipping sauce is that it can enhance appetite. Its delicious taste and unique flavor can stimulate appetite, make people more willing to taste food, and increase the pleasure of eating. At the same time, dipping sauce can also adjust the taste of food. For example, a refreshing dipping sauce can be paired with fried foods to reduce greasiness, and a rich dipping sauce can be paired with light food to add a sense of layering.
[0003] Manual filling of dips is time-consuming and labor-intensive, and is prone to errors, resulting in low production efficiency. In food production, the quality and taste of the product are often closely related to the filling volume. Manual filling of dips cannot ensure that the filling volume of each product is consistent, which reduces the quality and consistency of the product. Manual filling of dips is easily affected by human factors and may cause product hygiene problems. Summary of the invention
[0004] In view of the defects of the prior art, the technical problem to be solved by the utility model is to provide a dipping sauce filling device to achieve efficient filling of the dipping sauce, reduce labor costs and production cycles, reduce the impact of human factors on product hygiene, and improve product hygiene standards.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A dipping and filling device comprises a frame, a moving component and a filling component, wherein the moving component and the filling component are mounted on the frame, the filling component comprises a nozzle, a hopper, a material cylinder, a three-way valve, a piston and a piston rod, the three-way valve comprises a shell and a rotary valve, the shell is fixed on the frame, the shell is provided with a feed port, a suction port and a discharge port, the hopper is arranged on the feed port, the material cylinder is arranged on the suction port, the nozzle is arranged on the discharge port, the rotary valve is rotatably mounted in the shell, the piston is slidably mounted in the material cylinder, the piston is mounted on one end of the piston rod, the moving component is connected to the other end of the piston rod, the rotary valve connects the feed port and the suction port when the piston sucks material, and connects the suction port and the discharge port when the piston pushes material.
[0007] With this structure, the moving component sucks the dipping sauce from the hopper into the material cylinder, and then presses the dipping sauce into the material nozzle and pours it into the packaging bag at the outlet of the material nozzle. In this semi-automated production, no objects that do not meet the hygiene standards come into contact with the dipping sauce during the entire process, which achieves efficient filling of the dipping sauce while reducing the impact of human factors on product hygiene and improving the hygiene standards of the product. The design of the three-way opening of the rotary valve effectively prevents the dipping sauce from returning to the hopper during the pushing process, thus achieving quantitative filling of the dipping sauce.
[0008] Furthermore, the three-way valve further comprises a first cylinder, wherein one end of the first cylinder is rotatably mounted on the frame, one end of the crank is fixed on the rotary valve, and the other end of the crank is mounted on the movable end of the first cylinder. The steps of automatically rotating the rotary valve are realized to improve work efficiency.
[0009] Preferably, the material nozzle includes a nozzle and a plug, the nozzle is installed on the material outlet, and one end of the plug is movably installed in the material outlet of the nozzle. The design of the plug plugging the nozzle effectively prevents the dipping sauce from being sucked into the material tank with air, more accurately controls the amount of filling, and further realizes quantitative filling.
[0010] Furthermore, it also includes a second cylinder, which is fixed at the upper end of the nozzle, and the plug is installed at the movable end of the second cylinder. The second cylinder controls the movement of the plug to realize the steps of automatically lifting and lowering the plug, further improving work efficiency.
[0011] Preferably, the motion assembly includes a third cylinder and a connecting block, the third cylinder is mounted on the frame, the connecting block is mounted on the movable end of the third cylinder, the piston is movably mounted in the cylinder, the piston is mounted on one end of the piston rod, and the end of the piston rod away from the piston is mounted on the connecting block. The action of sucking and pushing materials is handed over to the cylinder, which further improves the work efficiency.
[0012] Furthermore, a sealing ring is provided on the piston, which can further improve the sealing performance of the cylinder and further improve the quantitative filling capability.
[0013] Preferably, the motion assembly further comprises an optical axis and an optical axis seat, wherein the optical axis seat is mounted on the connecting block, the optical axis is mounted between the third cylinder and the connecting block, and the connecting block is slidably connected to the optical axis through the optical axis seat, so as to reduce the resistance generated during sliding and improve the smoothness of the assembly operation.
[0014] As a preferred embodiment, a limit block is also included, and the limit block is detachably mounted on the optical axis. The design of the limit block can relatively simply determine the total amount of filling, thereby improving the multi-purpose capability of the equipment.
[0015] As a preferred method, the nozzle, hopper, cylinder and three-way valve are made of stainless steel. Food-grade stainless steel can effectively ensure the sanitation and safety of food and improve the sanitation standards of products.
[0016] In summary, such a dipping sauce filling device can achieve efficient filling of the dipping sauce, reduce labor costs and production cycles, and can ensure that the filling volume of each product is consistent through a precise control system, thereby improving product quality and consistency, reducing the impact of human factors on product hygiene, and improving product hygiene standards. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0018] Figure 1 is a schematic diagram of the assembly structure of the embodiment;
[0019] Figure 2 is a schematic diagram of the three-way valve structure of the embodiment;
[0020] Figure 3 is a schematic cross-sectional view of a three-way valve feeding of the embodiment;
[0021] Figure 4 is a schematic cross-sectional view of the three-way valve discharging of the embodiment;
[0022] Figure 5 1 is a schematic cross-sectional view of the nozzle of the embodiment;
[0023] Figure 6 is a schematic diagram of the assembly structure of the motion components of the embodiment;
[0024] Figure 7 Schematic diagram of the structure of the piston of the embodiment
[0025] Among them, the frame -1, the motion component -2, the third cylinder -21, the connecting block -22, the optical axis seat -23, the optical axis -24, the limit block -25, the filling component -3, the nozzle -31, the nozzle -311, the plug -312, the hopper -32, the cylinder -33, the three-way valve -34, the shell -341, the rotary valve -342, the crank -343, the feed port -344, the suction port -345, the discharge port -346, the piston -35, the sealing ring -351, the piston rod -36, the first cylinder -4, and the second cylinder -5. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0027] At this stage, any condiment needs to be filled, whether it is bagged or canned, quantitative filling is required, and manual filling can never guarantee uniformity of quantity. In order to achieve quantitative filling, this dipping sauce filling device uses the design of nozzle 31, hopper 32, cylinder 33, three-way valve 34 and piston 35. The rotary valve 342 of the three-way valve 34 realizes the two key steps of dipping sauce from hopper 32 to cylinder 33 and from cylinder 33 to nozzle 31 by rotation. The third cylinder 21 and the first cylinder 4 are respectively set on the piston 35 and the rotary valve 342 to realize the automated steps of sucking and pushing materials.
[0028] The detailed implementation steps of this dipping sauce filling device are as follows: the rotary valve 342 connects the hopper 32 and the material cylinder 33, the third cylinder 21 pulls the piston 35 out of the material cylinder 33 and sucks in the dipping sauce at the same time, then the first cylinder 4 pulls the rotary valve 342 to transfer the channel from the material cylinder 33 to the material nozzle 31, the second cylinder 5 pulls up the plug 312 to open the material nozzle 31, then the third cylinder 21 pushes the piston 35 to push the dipping sauce in the material cylinder 33 into the material nozzle 31 and fills it into the bag.
[0029] Then one device can use packaging bags or packaging cans of not only one capacity, so a limit block 25 is fixed on the optical axis 24 to control the running distance of the third cylinder 21 and also control the pulling distance of the piston 35, thereby realizing the filling of packaging bags or packaging cans of different capacities.
[0030] The part of the dipping sauce filling device that contacts the dipping sauce is completely made of food-grade stainless steel, ensuring the cleanliness and hygiene of the dipping sauce.
[0031] A dipping sauce filling device comprises a frame 1, a motion component 2 and a filling component 3, wherein the motion component 2 and the filling component 3 are mounted on the frame 1, the filling component 3 comprises a nozzle 31, a hopper 32, a cylinder 33, a three-way valve 34, a piston 35 and a piston rod 36, the three-way valve 34 comprises a shell 341 and a rotary valve 342, the shell 341 is fixed on the frame 1, the shell 341 is provided with a feed port 344, a suction port 345 and a discharge port 346, the hopper 32 is arranged at the feed port 3 44, the material cylinder 33 is arranged on the suction port 345, the material nozzle 31 is arranged on the discharge port 346, the rotary valve 342 is rotatably installed in the shell 341, the piston 35 is slidably installed in the material cylinder 33, the piston 35 is installed at one end of the piston rod 36, the motion component 2 is connected to the other end of the piston rod 36, the rotary valve 342 connects the feed port 344 and the suction port 345 when the piston 35 sucks material, and the rotary valve 342 connects the suction port 345 and the discharge port 346 when the piston 35 pushes material.
[0032] With such a structure, the moving component 2 sucks the dipping sauce from the hopper 32 into the material cylinder 33, and then presses the dipping sauce into the material nozzle 31 and pours it into the packaging bag at the outlet of the material nozzle 31. In this semi-automated production, no objects that do not meet the hygiene standards come into contact with the dipping sauce throughout the entire process, which achieves efficient filling of the dipping sauce while reducing the impact of human factors on product hygiene and improving the hygiene standards of the product. The three-way opening design of the rotary valve 342 effectively prevents the dipping sauce from returning to the hopper 32 during the pushing process, thereby achieving quantitative filling of the dipping sauce.
[0033] Furthermore, the first cylinder 4 is included, and the three-way valve 34 also includes a crank 343. One end of the first cylinder 4 is mounted on the frame 1, one end of the crank 343 is fixed on the rotary valve 342, and the other end of the crank 343 is mounted on the movable end of the first cylinder 4. The step of automatically rotating the rotary valve 342 is realized to improve work efficiency.
[0034] Preferably, the nozzle 31 includes a nozzle 311 and a plug 312. The nozzle 31 is installed on the discharge port 346, and one end of the plug 312 is movably installed in the discharge port of the nozzle 311. The design of the plug 312 plugging the nozzle 311 effectively prevents the dipping sauce from being sucked into the material cylinder 33 by bringing in air, more accurately controls the amount of filling, and further realizes quantitative filling.
[0035] Furthermore, it also includes a second cylinder 5, which is fixed at the upper end of the nozzle 311, and the plug 312 is installed at the movable end of the second cylinder 5. The second cylinder 5 controls the movement of the plug 312, realizes the steps of automatically lifting and lowering the plug 312, and further improves work efficiency.
[0036] Preferably, the motion assembly 2 includes a third cylinder 21 and a connecting block 22, the third cylinder 21 is mounted on the frame 1, the connecting block 22 is mounted on the movable end of the third cylinder 21, the piston 35 is movably mounted in the cylinder 22, the piston 35 is mounted on one end of the piston rod 36, and the other end of the piston rod 36 is mounted on the connecting block 22. The action of sucking and pushing materials is handed over to the cylinder, which further improves the work efficiency.
[0037] Furthermore, a sealing ring 351 is provided on the piston 35, so as to further improve the sealing performance of the cylinder 33 and further improve the quantitative filling capability.
[0038] Preferably, the motion assembly 2 further includes an optical axis 24 and an optical axis seat 23, the optical axis seat 23 is mounted on the connecting block 22, the optical axis 24 is mounted between the third cylinder 21 and the connecting block 22, and the connecting block 22 is slidably connected to the optical axis 24 through the optical axis seat 23. The resistance generated during sliding is reduced, and the smoothness of the assembly operation is improved.
[0039] As a preferred embodiment, a limit block 25 is further included, and the limit block 25 is detachably mounted on the optical axis 24. The design of the limit block 25 can relatively simply determine the total amount of filling, thereby improving the multi-purpose capability of the device.
[0040] Preferably, the nozzle 31, the hopper 32, the cylinder 33 and the three-way valve 34 are made of stainless steel. Food-grade stainless steel can effectively ensure the sanitation and safety of food and improve the sanitation standard of products.
[0041] In short, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A dipping sauce filling device, comprising a frame, a moving component and a filling component, characterized in that: The moving component and the filling component are installed on the frame. The filling component includes a nozzle, a hopper, a cylinder, a three-way valve, a piston and a piston rod. The three-way valve includes a shell and a rotary valve. The shell is fixed on the frame. The shell is provided with a feed port, a suction port and a discharge port. The hopper, the cylinder and the nozzle are respectively arranged on the feed port, the suction port and the discharge port. The rotary valve is rotatably installed in the shell. The piston is slidably installed in the cylinder. The piston is installed at one end of the piston rod. The moving component is connected to the other end of the piston rod. The rotary valve connects the feed port and the suction port when the piston sucks material, and connects the suction port and the discharge port when the piston pushes material.
2. The dipping sauce filling device according to claim 1, characterized in that: It also includes a first cylinder, and the three-way valve also includes a crank. One end of the first cylinder is rotatably mounted on the frame, one end of the crank is fixed on the rotary valve, and the other end of the crank is mounted on the movable end of the first cylinder.
3. The dipping sauce filling device according to claim 1, characterized in that: The material nozzle comprises a nozzle and a plug, wherein the nozzle is installed on the material outlet, and the plug is movably installed in the material outlet of the nozzle.
4. The dipping sauce filling device according to claim 3, characterized in that: It also includes a second cylinder, which is fixed to the upper end of the nozzle, and the plug is installed at the movable end of the second cylinder.
5. The dipping sauce filling device according to claim 1, characterized in that: The motion assembly comprises a third cylinder and a connecting block, wherein the third cylinder is mounted on a frame, the connecting block is mounted on a movable end of the third cylinder, and an end of the piston rod away from the piston is mounted on the connecting block.
6. The dipping sauce filling device according to claim 5, characterized in that: A sealing ring is arranged on the piston.
7. The dipping sauce filling device according to claim 6, characterized in that: The motion assembly also includes an optical axis and an optical axis seat. The optical axis seat is installed on a connecting block. The optical axis is installed between the third cylinder and the connecting block. The connecting block is slidably connected to the optical axis through the optical axis seat.
8. The dipping sauce filling device according to claim 7, characterized in that: It also includes a limit block, which is detachably mounted on the optical axis.
9. The dipping sauce filling device according to claim 1, characterized in that: The material of the material nozzle, the material hopper, the material cylinder and the three-way valve is stainless steel.