Automatic material distribution mechanism for transformer packaging equipment

Abstract

An automatic material dividing mechanism for transformer packaging equipment is provided. By arranging a material dividing and clamping device, a material dividing unit in the material dividing and clamping device can separate a plurality of accessory packaging bags on a feeding device, so that two adjacent accessory packaging bags are always kept separately as single individuals, thereby preventing the accessory packaging bags from piling up and affecting the clamping action of the clamping unit, thereby improving work efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of electrical packaging equipment, in particular to an automatic material dividing mechanism for transformer packaging equipment. Background Art

[0002] At present, the automatic packaging of mutual inductors in the market is done by manually placing accessories, which has low production efficiency and high labor intensity. Summary of the invention

[0003] In view of this, the utility model provides an automatic material dividing mechanism for transformer packaging equipment.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] An automatic material dividing mechanism for transformer packaging equipment comprises a feeding device, a clamping and dividing device and a conveying device. A plurality of accessory packaging bags are arranged on the feeding device, and metal accessories are arranged in the accessory packaging bags. The clamping and dividing device comprises a clamping unit and a dividing unit. The clamping unit clamps the accessory packaging bags on the feeding device and moves them to the conveying device, and the dividing unit blocks and separates the accessory packaging bags on the feeding device.

[0006] Preferably, a bracket is arranged between the feeding device and the conveying device, the clamping unit is arranged on the bracket, and the material dividing unit is arranged on a side of the feeding device close to the clamping unit.

[0007] Preferably, the clamping unit includes a permanent magnet, an arc-shaped suction claw and a pneumatic element, the arc-shaped suction claw includes a suction claw body and a support plate, the suction claw body is arranged at both ends of the bottom of the support plate, a magnetic cavity is formed in the suction claw body, the permanent magnet is arranged in the magnetic cavity, the pneumatic element is connected to the support plate, and the pneumatic element drives the arc-shaped clamping claw to clamp and move the accessory packaging bag.

[0008] Preferably, the bottom of the suction claw body is concave to form an arc-shaped suction groove.

[0009] Preferably, the pneumatic element includes a transverse cylinder and a longitudinal cylinder, the transverse cylinder is provided with a transverse push rod, the transverse push rod is connected to the longitudinal cylinder, the longitudinal cylinder is provided with a longitudinal push rod, and the longitudinal push rod is connected to the support plate.

[0010] Preferably, the material distribution unit includes a material preparation channel and a blow valve, the feeding device is a vibrating disk, the material preparation channel is connected to the vibrating disk, the material preparation channel is arranged on a side of the vibrating disk close to the clamping unit, the blow valve is arranged on one side of the material preparation channel, and one end of the blow valve extends into the interior of the material preparation channel.

[0011] Preferably, a V-shaped material storage trough is provided on the material preparation path, the V-shaped material storage trough is arranged on a side of the material preparation path away from the feeding device, a partition is arranged on a side of the V-shaped material storage trough close to the feeding device, and the partition separates the material preparation path.

[0012] Preferably, a photoelectric switch is provided on a side of the bracket close to the feeding device, and the photoelectric switch detects the dispensing unit.

[0013] Preferably, the conveying device includes a conveyor belt and material dividing partitions, the material dividing partitions are arranged on the conveyor belt at equal intervals, placement grooves are formed between the material dividing partitions, and the clamping unit clamps the accessory packaging bag into the placement groove for conveyance.

[0014] The beneficial effect of the utility model is that by setting up a material dividing and clamping device, the material dividing unit in the material dividing and clamping device can separate several accessory packaging bags on the feeding device, so that two adjacent accessory packaging bags are always kept separated as single individuals, avoiding the accessory packaging bags from piling up and affecting the clamping action of the clamping unit, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Attached Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Attached Figure 2 This is a schematic diagram of the structure of the utility model from another angle;

[0018] Attached Figure 3 For attachment Figure 1 Enlarged view of point A in the middle. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] The utility model will be further described below in conjunction with the accompanying drawings of the specification.

[0021] The utility model provides the following technical solutions:

[0022] As attached Figure 1-3 As shown, the utility model discloses an automatic material separation mechanism for transformer packaging equipment, including a feeding device 1, a clamping and distributing device 2 and a conveying device 3. The feeding device 1 is provided with a plurality of accessory packaging bags 4, and metal accessories (not shown) are provided in the accessory packaging bags 4. The clamping and distributing device 2 includes a clamping unit 5 and a distributing unit 6. The clamping unit 5 clamps the accessory packaging bag 4 on the feeding device 1 and moves it to the conveying device 3, and the distributing unit 6 blocks and separates the accessory packaging bag 4 on the feeding device 1. Specifically, in the present design, by providing a material separation and clamping device, the distributing unit 6 in the material separation and clamping device can separate a plurality of accessory packaging bags 4 on the feeding device 1, so that two adjacent accessory packaging bags 4 are always kept separated as single individuals, so as to avoid the accessory packaging bags 4 from piling up and affecting the clamping action of the clamping unit 5, thereby improving the work efficiency.

[0023] Furthermore, a bracket 7 is provided between the feeding device 1 and the conveying device 3, the clamping unit 5 is provided on the bracket 7, and the material separation unit 6 is provided on a side of the feeding device 1 close to the clamping unit 5. Specifically, in this embodiment, the clamping unit 5 is installed on the bracket 7, and can be easily adjusted and positioned to adapt to accessory packaging bags 4 of different specifications and positions. At the same time, the material separation unit 6 is provided on a side of the feeding device 1 close to the clamping unit 5, which can more directly block and separate the accessory packaging bags 4, ensuring that each packaging bag can be accurately clamped and processed.

[0024] Further, the clamping unit 5 includes a permanent magnet (not shown), an arc-shaped suction claw 9 and a pneumatic element 10. The arc-shaped suction claw 9 includes a suction claw body 11 and a support plate 12. The suction claw body 11 is arranged at both ends of the bottom of the support plate 12. A magnetic cavity (not shown) is formed in the suction claw body 11. The permanent magnet is arranged in the magnetic cavity. The pneumatic element 10 is connected to the support plate 12. The pneumatic element 10 drives the arc-shaped clamping claw to clamp and move the accessory packaging bag 4. Specifically, in this embodiment, the design of the clamping unit 5 adopts a combination of a permanent magnet, an arc-shaped suction claw 9 and a pneumatic element 10, so that the clamping action is more flexible and accurate. The setting of the permanent magnet enables the arc-shaped suction claw 9 to have magnetic suction ability, and can be firmly adsorbed on the accessory packaging bag 4, ensuring the stability and reliability of the clamping process. At the same time, the shape design of the arc-shaped suction claw 9 can better adapt to the shape of the accessory packaging bag 4, and improve the accuracy and efficiency of clamping. The introduction of the pneumatic element 10 enables the clamping unit 5 to automatically perform clamping and moving operations, further improving work efficiency.

[0025] Furthermore, the bottom of the suction claw body 11 is concave to form an arc-shaped suction groove 14. Specifically, in this embodiment, the arrangement of the arc-shaped suction groove 14 can concentrate the linear magnetic force of the permanent magnet to prevent the accessory packaging bag 4 from being deviated left and right.

[0026] Further, the pneumatic element 10 includes a transverse cylinder 15 and a longitudinal cylinder 16, a transverse push rod 17 is arranged on the transverse cylinder 15, and the transverse push rod 17 is connected to the longitudinal cylinder 16, and a longitudinal push rod 18 is arranged on the longitudinal cylinder 16, and the longitudinal push rod 18 is connected to the support plate 12. Specifically, in the present embodiment, the pneumatic element 10 is composed of a transverse cylinder 15 and a longitudinal cylinder 16, which work together to achieve the precise movement of the clamping unit 5. The transverse cylinder 15 is connected to the longitudinal cylinder 16 through the transverse push rod 17, and can drive the longitudinal cylinder 16 to move in the horizontal direction. The longitudinal cylinder 16 is connected to the support plate 12 through the longitudinal push rod 18, and is responsible for driving the support plate 12 to move up and down in the vertical direction. This design enables the clamping unit 5 to move freely in both the horizontal and vertical directions to adapt to accessory packaging bags 4 of different positions and sizes.

[0027] Furthermore, the material distribution unit 6 includes a material preparation channel 19 and a blow valve 20, the feeding device 1 is a vibration plate, the material preparation channel 19 is connected to the vibration plate, the material preparation channel 19 is arranged on the side of the vibration plate close to the clamping unit 5, the blow valve is arranged on the side of the material preparation channel 19, and one end of the blow valve extends into the interior of the material preparation channel 19. Specifically, in the present embodiment, the material preparation channel 19 serves as a passage for the accessory packaging bag 4, and is connected to the vibration plate to ensure that the packaging bag can smoothly enter the material preparation channel 19. The blow valve is arranged on one side of the material preparation channel 19, and one end thereof extends into the interior of the material preparation channel 19, and blocks and separates the packaging bag by blowing air. When the packaging bag enters the material preparation channel 19 under the action of the vibration plate, the blow valve will blow air in time to blow away the adjacent packaging bags, thereby preventing them from piling up together. This design ensures that each packaging bag can be accurately clamped and processed, further improving work efficiency.

[0028] Furthermore, a V-shaped material storage trough 21 is provided on the material preparation path 19, and the V-shaped material storage trough 21 is arranged on the side of the material preparation path 19 away from the feeding device 1, and a partition 22 is arranged on the side of the V-shaped material storage trough 21 close to the feeding device 1, and the partition 22 separates the material preparation path 19. Specifically, in this embodiment, the design of the V-shaped material storage trough 21 can better adapt to the shape of the accessory packaging bag 4, so that it can be stably stored in the material preparation path 19. At the same time, the setting of the partition 22 can separate the material preparation path 19, avoid the chaotic accumulation of packaging bags in the material preparation path 19, and ensure the orderly flow and accurate clamping of packaging bags. This design further improves the work efficiency, so that the automatic material separation mechanism of the transformer packaging equipment can operate more stably and reliably.

[0029] Furthermore, a photoelectric switch 23 is provided on a side of the bracket 7 close to the feeding device 1 , and the photoelectric switch 23 detects the distributing unit 6 .

[0030] Furthermore, the conveying device 3 includes a conveyor belt and material dividing partitions 24, the material dividing partitions 24 are arranged on the conveyor belt at equal intervals, and placement grooves 25 are formed between the material dividing partitions 24. The clamping unit 5 clamps the accessory packaging bag 4 into the placement groove 25 for conveyance.

[0031] Specifically, the accessory bags are first separated by the vibration plate, and the accessory bags enter the material preparation channel 19. After the photoelectric switch 23 detects that there is material in the material preparation channel 19, subsequent incoming materials will no longer enter, and the air blowing valve 20 will block the accessory packaging bag 4 from entering. Then the clamping unit 5 clamps the first accessory packaging bag 4, so that the first nearby packaging bag enters the V-shaped storage trough 21. After the clamping unit 5 returns to its position, it operates again to move the accessory packaging bag 4 in the V-shaped storage trough 21 to the placement slot 25, and places the accessory packaging bag 4 on the subsequent material preparation channel 19 in the V-shaped storage trough 21, thereby meeting the material division requirements of the automatic packaging rhythm.

[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automatic material distribution mechanism for transformer packaging equipment, characterized in that: It includes a feeding device, a clamping and distributing device and a conveying device. A plurality of accessory packaging bags are arranged on the feeding device. Metal accessories are arranged in the accessory packaging bags. The clamping and distributing device includes a clamping unit and a distributing unit. The clamping unit clamps the accessory packaging bags on the feeding device and moves them to the conveying device. The distributing unit blocks and separates the accessory packaging bags on the feeding device.

2. The automatic material distributing mechanism of transformer packaging equipment according to claim 1, characterized in that: A bracket is arranged between the feeding device and the conveying device, the clamping unit is arranged on the bracket, and the material dividing unit is arranged on a side of the feeding device close to the clamping unit.

3. The automatic material distributing mechanism of transformer packaging equipment according to claim 1 is characterized in that: The clamping unit includes a permanent magnet, an arc-shaped suction claw and a pneumatic element. The arc-shaped suction claw includes a suction claw body and a support plate. The suction claw body is arranged at both ends of the bottom of the support plate. A magnetic cavity is formed in the suction claw body. The permanent magnet is arranged in the magnetic cavity. The pneumatic element is connected to the support plate. The pneumatic element drives the arc-shaped clamping claw to clamp and move the accessory packaging bag.

4. The automatic material distributing mechanism of transformer packaging equipment according to claim 3 is characterized in that: The bottom of the suction claw body is concave to form an arc-shaped material suction groove.

5. The automatic material distributing mechanism of transformer packaging equipment according to claim 3 is characterized by: The pneumatic element comprises a transverse cylinder and a longitudinal cylinder. The transverse cylinder is provided with a transverse push rod, and the transverse push rod is connected to the longitudinal cylinder. The longitudinal cylinder is provided with a longitudinal push rod, and the longitudinal push rod is connected to the support plate.

6. The automatic material distributing mechanism of transformer packaging equipment according to claim 2, characterized in that: The material distribution unit includes a material preparation channel and an air blow valve. The feeding device is a vibrating plate. The material preparation channel is connected to the vibrating plate. The material preparation channel is arranged on a side of the vibrating plate close to the clamping unit. The air blow valve is arranged on one side of the material preparation channel. One end of the air blow valve extends into the interior of the material preparation channel.

7. The automatic material distributing mechanism of transformer packaging equipment according to claim 6, characterized in that: A V-shaped material storage trough is provided on the material preparation path, the V-shaped material storage trough is arranged on a side of the material preparation path away from the feeding device, a partition is arranged on a side of the V-shaped material storage trough close to the feeding device, and the partition separates the material preparation path.

8. The automatic material distributing mechanism of transformer packaging equipment according to claim 2, characterized in that: A photoelectric switch is arranged on one side of the bracket close to the feeding device, and the photoelectric switch detects the material dispensing unit.

9. The automatic material distributing mechanism of transformer packaging equipment according to claim 1, characterized in that: The conveying device comprises a conveyor belt and material dividing partitions, wherein the material dividing partitions are arranged on the conveyor belt at equal intervals, and placement grooves are formed between the material dividing partitions. The clamping unit clamps the accessory packaging bag into the placement groove for conveyance.

Images