Anti-blocking spiral ash conveying device
By setting up a stirring fork in the feed unit of the screw conveyor and achieving multi-path automatic switching in the switching unit, the problems of clogging the ash input port of the screw conveyor and selecting and conveying the ash material, achieving smooth conveying and flexible path switching of the ash material.
Patent Information
- Application Number
- CN202421482445.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-26
AI Technical Summary
Existing screw conveyors are prone to blockage at the ash input port and are difficult to adapt to the selection and transportation of ash from multiple ash-producing mechanisms.
An anti-blocking spiral ash feeding device is designed, including a screw conveying unit, a feeding unit and a switching unit. The feeding unit is provided with an agitating fork, which agitates in the feeding tube by agitating the hard ash material to prevent the hard ash material from forming a blockage; the switching unit has multiple ash feed paths and can be automatically switched to adapt to the ash material conveying of different ash production mechanisms.
It effectively avoids the clogging of ash at the input port, ensures the smooth entry of the ash into the spiral conveying unit, and realizes flexible selection and transportation of ash materials for different ash production mechanisms, adapting to a variety of usage scenarios.
Smart Images
Figure CN222699328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ash material conveying mechanisms, in particular to an anti-blocking spiral ash conveying device. Background Art
[0002] As the main ash conveying equipment, the screw conveyor transports fly ash from the feed port to the discharge port through the rotation of the spiral blades. During the normal ash conveying process, the screw conveyor transports fly ash from the feed port to the discharge port through the rotation of the spiral blades and sends it to the designated ash collection equipment or treatment system.
[0003] Although the existing screw conveyor can convey ash, when the ash enters the screw conveyor through the input port, some of the ash is prone to form lumps inside due to incomplete combustion, and multiple lumps are prone to blockage at the input port, resulting in the problem of unsmooth ash conveying. At the same time, in the specific use process, there are also multiple ash-producing mechanisms, and it is necessary to select and convey multiple ash. That is, the screw conveyor of the prior art still has the problem that the ash input port is prone to blockage and it is difficult to adapt to the ash selection and conveying of the ash producing mechanism. Utility Model Content
[0004] In view of the above shortcomings, the utility model provides an anti-clogging spiral ash conveying device, which can solve the problem that the ash material input port of the existing screw conveyor is prone to blockage.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An anti-blocking spiral ash conveying device comprises:
[0007] A screw conveying unit, which is used for screw conveying ash, and the screw conveying unit is provided with an input port for the ash to enter and an output port for the ash to exit;
[0008] A feeding unit is used to feed the ash into the spiral conveying unit. A feeding pipe connected to the input port is arranged at the bottom of the feeding unit. The feeding unit is provided with a dredging mechanism. The dredging mechanism includes a feeding hopper, a first motor, a connecting rod, a rotating rod and a stirring fork. The rotating rod is vertically rotatably arranged in the feeding hopper and is located above the feeding pipe. The stirring fork is fixedly installed at the bottom of the rotating rod and is located in the feeding pipe. The first motor is fixedly installed outside the feeding hopper and the output shaft of the first motor extends into the interior of the feeding hopper and is fixedly connected to the connecting rod. A first bevel gear is fixedly arranged on the connecting rod, and a second bevel gear is fixedly arranged on the rotating rod. The first bevel gear and the second bevel gear are meshed with each other.
[0009] Furthermore, a connecting shell is fixedly arranged in the feed hopper, and a relatively sealed chamber structure is formed inside the connecting shell. The rotating rod is rotatably arranged in the connecting shell and extends downward from the connecting shell. The connecting rod, the first bevel gear and the second bevel gear are respectively located in the connecting shell.
[0010] Furthermore, the anti-clogging spiral ash feeding device also includes a switching unit, which is used to connect with an external ash material input mechanism. The switching unit is arranged on the top of the feeding unit to feed external ash into the feeding unit. The switching unit has multiple ash feeding paths and can switch the ash feeding paths to achieve ash feeding through different paths.
[0011] Furthermore, the switching unit includes an ash inlet cylinder, an ash delivery path pipe, a second motor, an ash inlet, a disc and a switching port. The ash inlet cylinder is fixedly arranged at the upper end of the feed hopper. There are multiple ash delivery path pipes. The ash inlet is opened at the end of the ash delivery path pipe connected to the ash inlet cylinder and connected to the ash inlet cylinder. The disc is located in the ash inlet cylinder and the disc abuts the ash inlet. The switching port is opened on the disc. The output shaft of the second motor is connected to the disc to drive the disc to rotate, and when the disc rotates to a certain position, the switching port is opposite to the ash inlet of one of the ash delivery path pipes.
[0012] Furthermore, the ash delivery path pipeline extends into the interior of the ash inlet cylinder, the disc is attached to the port of the ash inlet, and the second motor is connected to the disc via an adjusting rotating rod.
[0013] Furthermore, the ash inlets of the plurality of ash delivery path pipes are evenly arranged inside the ash inlet cylinder around the circumference of the ash inlet cylinder.
[0014] Furthermore, the bottom opening of the ash inlet cylinder is arranged to be open, the top opening of the feed hopper is arranged to be open, and the bottom opening of the ash inlet cylinder is directly opposite to the top opening of the feed hopper to realize the communication between the ash inlet cylinder and the feed hopper.
[0015] Furthermore, the spiral conveying unit also includes a conveying shell, a third motor, a transmission rod and a spiral blade, the input port is arranged at the top of one end of the conveying shell, the output port is arranged at the bottom of the other end of the conveying shell, the third motor is fixedly installed on the outside of the conveying shell, the transmission rod is rotatably arranged inside the conveying shell and extends from one end of the conveying shell to the other end, the output shaft of the third motor is connected to the transmission rod to drive the transmission rod to rotate, and the spiral blade is wound around the outer circumference of the transmission rod.
[0016] Furthermore, a fixing frame is fixedly arranged outside one end of the conveying shell, and the third motor is fixedly mounted on the fixing frame.
[0017] Furthermore, a support frame is provided at the bottom of the conveying shell.
[0018] Compared with the prior art, the utility model has the following beneficial effects: the anti-blocking spiral ash conveying device of the utility model is provided with a stirring fork and the stirring fork is allowed to stir in the inner cavity of the feed pipe to disperse the hard ash and make the ash entering the input port uniform so as to facilitate the ash to enter and avoid blocking the input port, avoid the problem of ash agglomeration causing blockage at the input port and preventing smooth transportation, and ensure that the ash can smoothly enter the interior of the spiral conveying unit;
[0019] The utility model can automatically switch the ash delivery path by setting a switching unit, thereby realizing the function of automatically controlling the path switching, and conveniently connecting the spiral conveying unit with different ash delivery paths, thereby facilitating the connection and ash delivery of different mechanisms, and flexibly switching the ash delivery according to different usage scenarios. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0021] Figure 1 A three-dimensional structural diagram of an embodiment of the utility model;
[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of a feeding unit according to an embodiment of the utility model;
[0023] Figure 3 A schematic structural diagram of a switching unit of an embodiment of the utility model from one viewing angle;
[0024] Figure 4 A schematic structural diagram of a switching unit of an embodiment of the utility model from another perspective;
[0025] Figure 5 This is a schematic structural diagram of a switching unit of an embodiment of the utility model when the disc is removed;
[0026] Figure 6 This is a schematic diagram of the internal structure of a spiral conveying unit according to an embodiment of the utility model;
[0027] Figure 7 This is a schematic diagram of the bottom view of a spiral conveying unit according to an embodiment of the utility model.
[0028] The marks shown in the figure are:
[0029] Screw conveying unit 1, conveying shell 101, output port 102, support frame 103, fixing frame 104, third motor 105, transmission rod 106, screw blade 107, input port 108;
[0030] Feeding unit 2, feeding hopper 201, feeding pipe 202, connecting shell 203, first motor 204, connecting rod 205, first bevel gear 206, rotating rod 207, second bevel gear 208, stirring fork 209;
[0031] The switching unit 3 , the ash feeding cylinder 301 , the ash delivery path pipeline 302 , the second motor 303 , the adjusting rotating rod 304 , the ash feeding port 305 , the disc 306 , and the switching port 307 . DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0034] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0035] Please refer to Figures 1 to 7A preferred embodiment of the utility model provides an anti-blocking spiral ash conveying device, which mainly includes a spiral conveying unit 1, a feeding unit 2 and a switching unit 3.
[0036] The spiral conveying unit 1 is used for spirally conveying ash. The spiral conveying unit 1 is provided with an input port 108 for the ash to enter and an output port 102 for the ash to exit. During implementation, the ash enters from the input port 108 of the spiral conveying unit 1 and is sent out from the output port 102 through the spiral conveying of the spiral conveying unit 1.
[0037] The feeding unit 2 is used to feed the ash into the spiral conveying unit 1. The bottom of the feeding unit 2 is provided with a feeding pipe 202 connected to the input port 108. The ash is fed into the input port 108 through the feeding pipe 202. The feeding unit 2 is provided with a dredging mechanism, which includes a feeding hopper 201, a first motor 204, a connecting rod 205, a rotating rod 207 and a stirring fork 209. The rotating rod 207 is vertically rotatably arranged in the feeding hopper 201 and is located above the feeding pipe 202. The stirring fork 209 is fixedly mounted on the rotating rod 207. The stirring fork 209 is a multi-fork structure with a plurality of forks extending downward, and penetrates into the bottom of the feed pipe 202 and is close to the input port 108. The first motor 204 is fixedly mounted outside the feed hopper 201 and the output shaft of the first motor 204 extends into the feed hopper 201 and is fixedly connected to the connecting rod 205. The connecting rod 205 is fixedly provided with a first bevel gear 206, and the rotating rod 207 is fixedly provided with a second bevel gear 208. The first bevel gear 206 and the second bevel gear 208 are meshed with each other.
[0038] During implementation, the ash enters the spiral conveying unit 1 from the feeding unit 2, specifically from the feeding hopper 201 of the feeding unit 2 through the feeding pipe 202, from the input port 108 of the spiral conveying unit 1 to enter the spiral conveying unit 1 and is spirally conveyed by the spiral conveying unit 1, wherein, when the ash passes through the feeding pipe 202, the first motor 204 starts to drive the connecting rod 205 and the first bevel gear 206 thereon to rotate, and the first bevel gear 206 and the second bevel gear 208 are engaged, thereby driving the rotating rod 207, and the rotation of the rotating rod 207 drives the stirring fork 209 to rotate, so that it can be stirred in the inner cavity of the feeding pipe 202 to break up the hard ash and make the ash entering the input port 108 uniform to facilitate the ash to enter and avoid blocking the input port 108, avoid the problem of ash agglomeration causing blockage at the input port 108 and preventing smooth transportation, and ensure that the ash enters the spiral conveying unit 1 smoothly.
[0039] In a preferred embodiment, a connecting shell 203 is fixedly provided in the feed hopper 201, and a relatively sealed chamber structure is formed inside the connecting shell 203 inside the feed hopper 201, which can effectively prevent ash from entering. The rotating rod 207 is rotatably provided in the connecting shell 203 and extends downward from the connecting shell 203, and a sealing ring is provided at the extending portion. The connecting rod 205, the first bevel gear 206 and the second bevel gear 208 are respectively located in the connecting shell 203. By providing the connecting shell 203 and forming a relatively sealed chamber structure to prevent ash from entering, the influence of ash on the output shaft of the first motor 204 and the meshing of the first bevel gear 206 and the second bevel gear 208 can be effectively reduced, thereby avoiding various rotation or transmission problems.
[0040] Preferably, the switching unit 3 is used to connect with an external ash material input mechanism. The switching unit 3 is arranged on the top of the feeding unit 2 to feed the external ash material into the feeding unit 2. The switching unit 3 has multiple ash delivery paths and can switch the ash delivery paths to achieve ash delivery through different paths. In the case where there are multiple ash producing mechanisms, it is necessary to select and transport between multiple ash materials. By setting the switching unit 3, the ash delivery path can be automatically switched, thereby realizing the function of automatically controlling the path switching, and conveniently connecting the spiral conveying unit 1 with different ash delivery paths, thereby facilitating the connection of different mechanisms and ash delivery.
[0041] The switching unit 3 includes an ash inlet cylinder 301, an ash delivery path pipe 302, a second motor 303, an ash inlet port 305, a disc 306 and a switching port 307. The ash inlet cylinder 301 is fixedly arranged at the upper end of the feed hopper 201. There are multiple ash delivery path pipes 302, and the multiple ash delivery path pipes 302 are respectively connected to the external ash producing mechanism. At this time, one ash delivery path pipe 302 is one ash delivery path. The ash inlet port 305 is opened at the end of the ash delivery path pipe 302 connecting the ash inlet cylinder 301 and connected to the ash inlet cylinder 301. The disc 306 is located in the ash inlet cylinder 301 and the disc 306 abuts against the ash inlet port 305. The switching port 307 is opened on the disc 306. The output shaft of the second motor 303 is connected to the disc 306 to drive the disc 306 to rotate, and when the disc 306 rotates to a certain position, the switching port 307 is opposite to the ash inlet port 305 of one of the ash delivery path pipes 302. During implementation, the disc 306 abuts against the ash inlet 305. At this time, the disc 306 can block the ash inlet 305, and the ash delivery path pipe 302 corresponding to the blocked ash inlet 305 cannot drop material, that is, the ash cannot enter from the ash delivery path pipe 302. When the switch port 307 is directly opposite to the ash inlet 305 of one of the ash delivery path pipes 302, the ash can enter through the ash inlet 305 and the switch port 307, enter the feeding unit 2 through the switch unit 3, and then enter the spiral conveying unit 1. The disc 306 is driven to rotate by the second motor 303, so that the switch port 307 is directly opposite to the ash inlet 305 of one of the ash delivery path pipes 302 to achieve ash feeding of the path. The switch port 307 is adjusted to face different ash inlets 305 to achieve path switching, and the switching function of the ash delivery path is realized. According to different usage scenarios, the ash delivery can be flexibly switched. Of course, it is understandable that when the switch port 307 is not directly facing any ash inlet 305 , the ash inlet is stopped.
[0042] The ash delivery path pipe 302 extends into the ash inlet cylinder 301, the disc 306 fits at the end of the ash inlet port 305, and the second motor 303 is connected to the disc 306 via the adjustment rod 304. The ash inlets 305 of the plurality of ash delivery path pipes 302 are evenly arranged around the circumference of the ash inlet cylinder 301 inside the ash inlet cylinder 301, so that the second motor 303 drives the disc 306 to rotate to control the switch port 307 to face the ash inlet port 305.
[0043] The bottom opening of the ash inlet cylinder 301 is arranged to be open, and the top opening of the feed hopper 201 is arranged to be open, and the bottom opening of the ash inlet cylinder 301 is arranged to face the top opening of the feed hopper 201 to realize the connection between the ash inlet cylinder 301 and the feed hopper 201, and the ash entering the ash inlet cylinder 301 through the ash delivery path pipe 302 directly enters the feed hopper 201.
[0044] The spiral conveying unit 1 also includes a conveying shell 101, a third motor 105, a transmission rod 106 and a spiral blade 107. The input port 108 is arranged at the top of one end of the conveying shell 101, and the output port 102 is arranged at the bottom of the other end of the conveying shell 101. The third motor 105 is fixedly installed on the outside of the conveying shell 101. The transmission rod 106 is rotatably arranged inside the conveying shell 101 and extends from one end of the conveying shell 101 to the other end. The output shaft of the third motor 105 is connected to the transmission rod 106 to drive the transmission rod 106 to rotate, and the spiral blade 107 is wound around the outer periphery of the transmission rod 106. During implementation, the third motor 105 starts to drive the transmission rod 106 to rotate, thereby driving the spiral blade 107 thereon to rotate, and the rotation of the spiral blade 107 gradually pushes the ash material to move toward the output port 102, that is, spiral ash delivery is realized. A fixed frame 104 is fixedly arranged on the outside of one end of the conveying shell 101, and the third motor 105 is fixedly installed on the fixed frame 104. A support frame 103 is provided at the bottom of the transport housing 101 .
[0045] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the utility model should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An anti-clogging spiral ash conveying device, characterized in that: Included are: A screw conveying unit (1) is used for screw conveying ash, and the screw conveying unit (1) is provided with an input port (108) for the ash to enter and an output port (102) for the ash to exit; A feeding unit (2) is used to feed ash into the spiral conveying unit (1); a feeding pipe (202) connected to the input port (108) is arranged at the bottom of the feeding unit (2); the feeding unit (2) is provided with a dredging mechanism, the dredging mechanism comprises a feeding hopper (201), a first motor (204), a connecting rod (205), a rotating rod (207) and a stirring fork (209); the rotating rod (207) is vertically rotatably arranged in the feeding hopper (201) and located above the feeding pipe (202); the stirring fork (209) 209) is fixedly mounted on the bottom of the rotating rod (207) and is located in the feeding pipe (202), the first motor (204) is fixedly mounted outside the feeding hopper (201) and the output shaft of the first motor (204) extends into the feeding hopper (201) and is fixedly connected to the connecting rod (205), a first bevel gear (206) is fixedly arranged on the connecting rod (205), a second bevel gear (208) is fixedly arranged on the rotating rod (207), and the first bevel gear (206) and the second bevel gear (208) are meshed with each other.
2. The anti-clogging spiral ash conveying device according to claim 1, characterized in that: A connecting shell (203) is fixedly arranged inside the feed hopper (201), and a relatively sealed chamber structure is formed inside the connecting shell (203) inside the feed hopper (201). The rotating rod (207) is rotatably arranged inside the connecting shell (203) and extends downward from the connecting shell (203). The connecting rod (205), the first bevel gear (206) and the second bevel gear (208) are respectively located in the connecting shell (203).
3. The anti-clogging spiral ash conveying device according to claim 1, characterized in that: It also includes a switching unit (3) for connecting to an external ash input mechanism, the switching unit (3) being arranged on the top of the feeding unit (2) to feed external ash into the feeding unit (2), the switching unit (3) having a plurality of ash feeding paths and being able to switch the ash feeding paths to achieve ash feeding along different paths.
4. The anti-clogging spiral ash conveying device according to claim 3, characterized in that: The switching unit (3) comprises an ash inlet cylinder (301), an ash delivery path pipe (302), a second motor (303), an ash inlet port (305), a disc (306) and a switching port (307); the ash inlet cylinder (301) is fixedly arranged at the upper end of the feed hopper (201); there are a plurality of ash delivery path pipes (302); the ash inlet port (305) is arranged at the end of the ash delivery path pipe (302) connected to the ash inlet cylinder (301) and is connected to the ash inlet cylinder (301). The disc (306) is located in the ash inlet cylinder (301) and the disc (306) abuts against the ash inlet port (305), the switching port (307) is opened on the disc (306), the output shaft of the second motor (303) is connected to the disc (306) to drive the disc (306) to rotate, and when the disc (306) rotates to a certain position, the switching port (307) is opposite to the ash inlet port (305) of one of the ash delivery path pipes (302).
5. The anti-clogging spiral ash conveying device according to claim 4, characterized in that: The ash delivery path pipe (302) extends into the interior of the ash inlet cylinder (301), the disc (306) fits on the end of the ash inlet (305), and the second motor (303) is connected to the disc (306) via an adjusting rotating rod (304).
6. The anti-clogging spiral ash conveying device according to claim 4, characterized in that: The ash inlets (305) of the plurality of ash delivery path pipes (302) are evenly arranged inside the ash inlet cylinder (301) around the circumference of the ash inlet cylinder (301).
7. The anti-clogging spiral ash conveying device according to claim 4, characterized in that: The bottom opening of the ash inlet cylinder (301) is open, and the top opening of the feed hopper (201) is open, and the bottom opening of the ash inlet cylinder (301) faces the top opening of the feed hopper (201) to achieve communication between the ash inlet cylinder (301) and the feed hopper (201).
8. The anti-clogging spiral ash conveying device according to claim 1, characterized in that: The spiral conveying unit (1) further comprises a conveying shell (101), a third motor (105), a transmission rod (106) and a spiral blade (107); the input port (108) is arranged at the top of one end of the conveying shell (101); the output port (102) is arranged at the bottom of the other end of the conveying shell (101); the third motor (105) is fixedly mounted on the outside of the conveying shell (101); the transmission rod (106) is rotatably arranged inside the conveying shell (101) and extends from one end to the other end of the conveying shell (101); the output shaft of the third motor (105) is connected to the transmission rod (106) to drive the transmission rod (106) to rotate; and the spiral blade (107) is arranged around the outer circumference of the transmission rod (106).
9. The anti-clogging spiral ash conveying device according to claim 8, characterized in that: A fixing frame (104) is fixedly arranged outside one end of the conveying shell (101), and the third motor (105) is fixedly mounted on the fixing frame (104).
10. The anti-clogging spiral ash conveying device according to claim 8, characterized in that: A support frame (103) is provided at the bottom of the conveying shell (101).