Transport sorting vehicle and rail transport train

By designing a rail transport train with power only at the front end and at the tail, the problems of uneven power distribution and complex structure in the existing RGV system are solved, cost and maintenance difficulties are reduced, and system efficiency is improved.

CN222699346UActive Publication Date: 2025-04-01NEOLITHIC HUITONG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421483837.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-01
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

Since each vehicle is independently equipped with a drive system, the existing RGV system has uneven power distribution, complex structure, high manufacturing and maintenance costs, and is wasted resources and cost increases in scenarios where independent power and control capabilities are not required.

Method used

A transportation sorting truck and rail transport train were designed, and only the front-end power front provided the front driving force and connected to the transportation sorting truck through the connecting rod to obtain forward power; the transportation sorting truck does not have the front driving force and is only used for the transportation of items and lateral throwing of materials; the rear of the train is connected to the rear of the power truck, providing the power required for the transportation sorting truck to throw materials.

Benefits of technology

The driving equipment demand for each transportation sorting truck is reduced, the power system configuration cost is reduced, the use cost and maintenance difficulty is reduced, and the power distribution is more uniform, avoiding the problem of uneven power distribution of a single RGV, thereby improving the overall efficiency of the system.

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Abstract

The utility model relates to a transport sorting vehicle and a rail transport train. The transport sorting vehicle includes a chassis assembly and a throwing assembly; the chassis assembly includes a chassis frame, a connecting rod, a guide roller and a walking roller; the walking roller is used to support and move the transport sorting vehicle, the guide roller is used to keep the transport sorting vehicle running along the direction of the transport track, and the connecting rod is used to obtain the power for moving forward; the throwing assembly includes a throwing roller module and a roller driving module, the throwing roller module is used to throw the object sideways, and the roller driving module is connected to the throwing roller module, and is used to receive a driving instruction and drive the throwing roller module to rotate. The utility model reduces the demand for driving equipment for each transport sorting vehicle, reduces the configuration cost of the power system, and makes the power distribution more uniform, avoids the problem of uneven power distribution of a single RGV, and improves the overall efficiency of the system.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated transportation, in particular to a transportation sorting vehicle and a rail transportation train. Background Art

[0002] With the development of automated logistics systems and automated warehouses, RGV (automatic guided vehicle) trolleys have emerged. RGV trolleys can be used in warehouses with various high-density storage methods. The trolley channel can be designed to be arbitrarily long, which can increase the storage capacity of the entire warehouse. There is no need for forklifts to enter the aisles during operation, making it safer. By taking advantage of the fact that forklifts do not need to enter the aisles, combined with the rapid operation of the trolley in the aisles, the operating efficiency of the warehouse can be effectively improved.

[0003] In the prior art, conventional RGV systems are usually composed of a power system, a guidance system, a control system, and a transportation system. These systems are usually integrated into a single vehicle, so that each RGV independently completes all functions of power drive, guidance control, and cargo transportation. The problems caused by this include at least:

[0004] 1) Since each RGV is equipped with an independent drive system, each vehicle needs to carry a corresponding battery or power device, which not only increases the weight of the vehicle, but also causes uneven power distribution of a single RGV, reducing the efficiency of the system;

[0005] 2) Since each RGV requires a complete control system and guidance system, the structure of each vehicle is complex, and the manufacturing and maintenance costs are high;

[0006] 3) In some application scenarios, it is not necessary for each vehicle to have independent power and control capabilities. For example, in scenarios where only simple transportation tasks are required, independent power and control systems will result in waste of resources and increased costs. Utility Model Content

[0007] The utility model discloses a transport sorting vehicle and a rail transport train, aiming to solve the technical problems existing in the prior art.

[0008] The utility model adopts the following technical solutions:

[0009] On the one hand, an embodiment of the utility model provides a transport sorting vehicle, including a chassis assembly and a material throwing assembly;

[0010] The chassis assembly includes a chassis frame, a connecting rod, a guide roller and a travel roller;

[0011] The walking rollers are arranged at the bottom of the chassis frame to support and move the transport sorting vehicle. The guide rollers are arranged at the outside of the chassis frame to keep the transport sorting vehicle running along the direction of the transport track. The connecting rods are arranged at the front end of the chassis frame to obtain the power for moving forward.

[0012] The throwing assembly includes a throwing roller module and a roller driving module. The throwing roller module is used to throw objects sideways. The roller driving module is connected to the throwing roller module and is used to receive driving instructions and drive the throwing roller module to rotate.

[0013] As a preferred technical solution, the throwing roller module is provided with two rollers and a conveyor belt. The two rollers are arranged in parallel, and the conveyor belt is arranged on the outside of the two rollers and is driven to move by the rollers.

[0014] As a preferred technical solution, two rollers are arranged parallel to the axis of the transport track, so that the movement direction of the conveyor belt is perpendicular to the running direction of the transport sorting vehicle to throw the material sideways.

[0015] As a preferred technical solution, the distance between the two rollers is the same as the width of the chassis frame.

[0016] As a preferred technical solution, the material throwing assembly also includes a zero position sensor, which is connected to the roller drive module to determine the working state of the material throwing roller module.

[0017] As a preferred technical solution, a zero position sensor is arranged on one side of the conveyor belt to detect the zero position of the conveyor belt.

[0018] As a preferred technical solution, the guide rollers and the travel rollers are arranged in parallel on both sides below the chassis frame;

[0019] The guide rollers are arranged in the middle of the chassis frame, and the guide rollers on both sides are respectively in contact with the two sides of the transport track;

[0020] The walking rollers on both sides are respectively in contact with the top of the transport track.

[0021] As a preferred technical solution, the axis of the guide roller is vertically arranged, and the axis of the travel roller is horizontally arranged and perpendicular to the axis of the transport track.

[0022] As a preferred technical solution, a connecting plate is provided at the front end of the chassis frame, one end of the connecting rod is connected to the connecting plate through a fisheye bearing, and the other end of the connecting rod is used to connect to another transport sorting vehicle in front.

[0023] On the other hand, an embodiment of the utility model further provides a rail transport train for automatic sorting, comprising a transport and sorting vehicle as described in any one of the above items, and also comprising a power locomotive and a power locomotive tail;

[0024] The power locomotive is connected to the transport sorting vehicle to provide forward power;

[0025] The transport sorting vehicle is used to obtain forward momentum and sort the items according to the control signal;

[0026] The power tail is used to provide the transport sorting vehicle with the power required for throwing materials.

[0027] The technical solution adopted by the utility model can achieve the following beneficial effects:

[0028] The utility model provides a transport sorting vehicle and a rail transport train. In the entire rail transport train, only the front-end power locomotive is used to provide forward driving force and send control instructions for throwing materials to the rear transport sorting vehicle. The transport sorting vehicle is connected to the power locomotive through a connecting rod and obtains forward driving force. It itself does not have forward driving force and is only used for transporting articles and throwing materials sideways. A power locomotive tail is also connected to the rear of the train to provide the transport sorting vehicle with the power required for throwing materials.

[0029] This solution reduces the demand for drive equipment for each transport sorting vehicle, reduces the power system configuration cost, helps reduce the cost of use and maintenance difficulty, and makes the power distribution more even, avoiding the problem of uneven power distribution of a single RGV, thereby improving the overall efficiency of the system, avoiding redundancy in power distribution, and being able to adapt to the needs of modern logistics and automatic sorting systems. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for the description of the embodiment, which constitute a part of the utility model. The schematic embodiment of the utility model and its description explain the utility model and do not constitute an improper limitation of the utility model. In the drawings:

[0031] Figure 1 It is a schematic diagram of the structure of a rail transportation train disclosed in an embodiment of the utility model;

[0032] Figure 2 This is a schematic diagram of the structure of the transport and sorting vehicle disclosed in the embodiment of the utility model;

[0033] Figure 3 It is a structural schematic diagram of a chassis assembly disclosed in an embodiment of the utility model;

[0034] Figure 4 It is a structural schematic diagram of the throwing assembly disclosed in the embodiment of the utility model;

[0035] Figure 5 This is a schematic structural diagram of a connecting rod disclosed in an embodiment of the utility model.

[0036] Description of reference numerals:

[0037] The power locomotive head 10, the transport sorting vehicle 20, the chassis assembly 21, the chassis frame 211, the connecting plate 212, the guide roller 213, the walking roller 214, the connecting rod 215, the fisheye bearing 216, the throwing assembly 22, the roller 221, the conveyor belt 222, the zero position sensor 223, the roller drive module 224, the power locomotive tail 30, and the transport track 40. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in combination with the specific embodiments of the utility model and the corresponding drawings. In the description of the utility model, it should be noted that the term "or" is usually used in the sense of including "and / or", unless the content clearly indicates otherwise.

[0039] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of this application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0040] Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] In order to solve the problems existing in the prior art, the present embodiment provides a transport sorting vehicle 20, which is applied to a rail transport train, such as Figure 1 The rail transport train further has a power front 10 for providing forward driving force and a power rear 30 for providing sorting power for the transport sorting vehicle 20; preferably, the rail transport vehicle is arranged on a double-row transport track 40, and the transport track 40 can be configured as an open-loop track or a closed-loop track according to the site; the rail transport train can be applied to logistics sorting systems, manufacturing production lines, airport baggage handling systems, agricultural product sorting and transportation systems, agricultural production materials distribution systems, warehouse management systems, pharmaceutical logistics systems, port container sorting and transportation systems and other scenarios, and examples are not listed one by one here.

[0042] like Figure 2 — Figure 5 In a preferred embodiment, the transport sorting vehicle 20 includes a chassis assembly 21 and a throwing assembly 22. The chassis assembly 21 is used to support and move the entire transport sorting vehicle 20, and its structure includes a chassis frame 211, a connecting rod 215, a guide roller 213 and a walking roller 214; the throwing assembly 22 is used to transport the corresponding goods and throw them sideways, and its structure includes a throwing roller module, a roller driving module 224 and a zero position sensor 223.

[0043] like Figure 2 , Figure 3 In a preferred embodiment, the chassis frame 211 is configured as a sturdy frame structure for supporting the entire transport sorting vehicle 20 and the goods it carries; in a preferred embodiment, the chassis frame 211 is made of high-strength steel or aluminum alloy material to provide sufficient carrying capacity to ensure that the transport sorting vehicle 20 can operate stably for a long time in various warehousing and logistics scenarios.

[0044] Preferably, the walking rollers 214 are arranged at the bottom of the chassis frame 211 to support the weight of the entire transport sorting vehicle 20 and reduce the friction with the transport track 40 by rolling, thereby achieving smooth movement; the guide rollers 213 are arranged on the outside of the chassis frame 211 to be clamped on the outside of the double-track transport track 40 to keep the transport sorting vehicle 20 running along the direction of the transport track 40.

[0045] In a preferred embodiment, travel rollers 214 are arranged on both sides of the left and right sides of the chassis frame 211. The axes of the travel rollers 214 are horizontally arranged and perpendicular to the axes of the transport rails 40, so that the travel rollers 214 can abut against the top of the transport rails 40; more preferably, the travel rollers 214 are evenly distributed at the four corners or multiple key support points of the bottom surface of the chassis frame 211 to disperse the weight load of the transport sorting vehicle 20 and ensure its smooth operation on the transport rails 40; the number and size of the travel rollers 214 are configured according to the size / load of the chassis frame 211, and preferably at least four rollers are configured. If the transport sorting vehicle 20 is longer or heavier, the number of rollers can be increased to further disperse the load.

[0046] In a preferred embodiment, the guide rollers 213 are installed on both sides of the bottom of the chassis frame 211, and the guide rollers 213 on both sides are respectively abutted against the two sides of the transport track 40. By contacting the transport track 40, the lateral movement of the transport sorting vehicle 20 is limited, thereby keeping the transport sorting vehicle 20 able to run along the track direction and preventing it from deviating from the transport track 40.

[0047] Preferably, the number and position of the guide rollers 213 are configured according to the design of the transport track 40 or the length of the transport sorting vehicle 20. Preferably, two guide rollers 213 are installed at the front and rear or the middle and rear of the chassis frame 211 to effectively limit the lateral movement of the mobile transport sorting vehicle 20. If the transport track 40 is long or the operating environment is complex, the number of guide rollers 213 can be increased to further improve the guiding effect.

[0048] like Figure 2 , Figure 5 Preferably, a connecting rod 215 is arranged at the front end of the chassis frame 211 to obtain forward power and transmit the power to the transport sorting vehicle 20; in the entire rail transport train, when only one transport sorting vehicle 20 is arranged, the connecting rod 215 of the transport sorting vehicle 20 is directly connected to the front power locomotive 10 to obtain the forward power provided by the power locomotive 10; when several transport sorting vehicles 20 are arranged in the entire rail transport train, adjacent transport sorting vehicles 20 are connected by connecting rods 215, and the frontmost transport sorting vehicle 20 is connected to the power locomotive 10.

[0049] In a preferred embodiment, a connecting plate 212 is fixedly provided at the front end of the chassis frame 211, and the rear end of the connecting rod 215 is connected to the connecting plate 212 via a fisheye bearing 216. The connecting plate 212 and the fisheye bearing 216 are fixed by connecting bolts, and the connecting rod 215 and the fisheye bearing 216 are locked by a lock nut. The front end of the connecting rod 215 is used to connect to another transport sorting vehicle 20 or a power locomotive 10 in front.

[0050] Specifically, the fisheye bearing 216 provides a flexible connection point, which allows the connecting rod 215 to move freely within a certain range, ensuring smoother power transmission and reducing mechanical stress and wear caused by power transmission, so as to improve the durability and service life of the connecting rod 215.

[0051] Preferably, the throwing roller module is used to throw the objects sideways, and the roller driving module 224 is connected to the throwing roller module to receive driving instructions and drive the throwing roller module to rotate.

[0052] like Figure 4In a preferred embodiment, the throwing roller module is provided with two rollers 221 and a conveyor belt 222. The conveyor belt 222 is arranged on the outside of the two rollers 221, and the conveyor belt 222 is driven by the rollers 221 to move; the two rollers 221 are arranged on the top of the chassis frame 211, and are both arranged parallel to the axis of the transport track 40, so that the movement direction of the conveyor belt 222 is perpendicular to the running direction of the transport sorting vehicle 20, that is, lateral movement, to ensure that the conveyor belt 222 can throw materials sideways, and the distance between the two rollers 221 is preferably the same width as the chassis frame 211, to ensure that the conveyor belt 222 can effectively cover the entire width of the chassis frame 211, to ensure that the goods can roll sideways to complete the sorting task.

[0053] In a preferred embodiment, the throwing component 22 also includes a zero position sensor 223, which is arranged on one side of the conveyor belt 222 and is used to detect the zero position of the conveyor belt 222. The zero position sensor 223 is connected to the roller drive module 224 and transmits the feedback signal obtained by the detection to the roller drive module 224. The roller drive module 224 receives the driving instruction from the control system and adjusts and controls the rotation speed and direction of the roller 221 based on the feedback signal from the zero position sensor 223, so as to ensure the accurate positioning of the conveyor belt 222 and the accurate throwing of objects.

[0054] Optionally, the zero position sensor 223 may be configured as a photoelectric sensor, a proximity sensor or a Hall sensor, which is not specifically limited herein.

[0055] In another embodiment of the utility model, a rail transport train for automatic sorting is provided, including a power locomotive 10, the above-mentioned transport and sorting vehicle 20 and a power locomotive tail 30; wherein the power locomotive is connected to the transport and sorting vehicle 20 to provide forward power, the transport and sorting vehicle 20 is used to obtain forward power and to perform material throwing and sorting according to control signals; the power locomotive tail 30 is used to provide the transport and sorting vehicle 20 with the power required for throwing materials.

[0056] Preferably, the number of the transport sorting vehicles 20 can be increased or decreased according to transportation requirements, and adjacent transport sorting vehicles 20 are connected via a connecting rod 215 .

[0057] Compared with the prior art, in the rail transport train in the above embodiment, only the front-end power locomotive 10 is used to provide forward driving force and send the control instruction of throwing materials to the transport sorting vehicle 20 at the rear. The transport sorting vehicle 20 is connected to the power locomotive 10 through the connecting rod 215 and obtains the forward driving force. It itself does not have forward driving force and is only used for transporting goods and throwing materials sideways. A power locomotive tail 30 is also connected to the rear of the train to provide the transport sorting vehicle 20 with the power required for throwing materials.

[0058] This solution reduces the demand for drive equipment for each transport sorting vehicle 20, reduces the power system configuration cost, is conducive to reducing the use cost and maintenance difficulty, and makes the power distribution more uniform, avoiding the problem of uneven power distribution of a single RGV, thereby improving the overall efficiency of the system, avoiding redundancy in power distribution, and being able to adapt to the needs of modern logistics and automatic sorting systems.

[0059] The embodiments of the utility model are described above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the enlightenment of the utility model, ordinary technicians in this field can also make many forms without departing from the scope of protection of the utility model and the claims, all of which are within the protection of the utility model.

Claims

1. A transport sorting vehicle, characterized in that: Including chassis components and throwing components; The chassis assembly includes a chassis frame, a connecting rod, a guide roller and a travel roller; The walking roller is arranged at the bottom of the chassis frame, and is used to support and move the transport sorting vehicle. The guide roller is arranged at the outer side of the chassis frame, and is used to keep the transport sorting vehicle running along the direction of the transport track. The connecting rod is arranged at the front end of the chassis frame, and is used to obtain the power for moving forward. The material throwing assembly includes a material throwing roller module and a roller driving module. The material throwing roller module is used to throw the objects sideways. The roller driving module is connected to the material throwing roller module and is used to receive driving instructions and drive the material throwing roller module to rotate.

2. The transport sorting vehicle according to claim 1, characterized in that: The throwing roller module is provided with two rollers and a conveyor belt. The two rollers are arranged in parallel. The conveyor belt is arranged on the outer sides of the two rollers and is driven by the rollers to move.

3. The transport and sorting vehicle according to claim 2, characterized in that: The two rollers are arranged parallel to the axis of the transport track, so that the movement direction of the conveyor belt is perpendicular to the running direction of the transport sorting vehicle to throw materials sideways.

4. The transport and sorting vehicle according to claim 3, characterized in that: The distance between the two rollers is the same as the width of the chassis frame.

5. The transport sorting vehicle according to claim 4, characterized in that: The material throwing assembly also includes a zero position sensor, which is connected to the roller driving module to determine the working state of the material throwing roller module.

6. The transport and sorting vehicle according to claim 5, characterized in that: The zero position sensor is arranged at one side of the conveyor belt and is used for detecting the zero position of the conveyor belt.

7. The transport and sorting vehicle according to claim 1, characterized in that: The guide rollers and the travel rollers are arranged in parallel on both sides of the lower side of the chassis frame; The guide roller is arranged in the middle of the chassis frame, and the guide rollers on both sides are respectively in contact with both sides of the transport track; The walking rollers on both sides are respectively in contact with the top of the transport track.

8. The transport sorting vehicle according to claim 2, characterized in that: The axis of the guide roller is vertically arranged, and the axis of the travel roller is horizontally arranged and perpendicular to the axis of the transport track.

9. The transport sorting vehicle according to claim 1, characterized in that: A connecting plate is provided at the front end of the chassis frame, one end of the connecting rod is connected to the connecting plate via a fisheye bearing, and the other end of the connecting rod is used to be connected to another transport and sorting vehicle in front.

10. A rail transport train, characterized in that: A transport and sorting vehicle as claimed in any one of claims 1 to 9, further comprising a power front vehicle and a power rear vehicle; The power locomotive is connected to the transport and sorting vehicle to provide forward power; The transport sorting vehicle is used to obtain forward power and to sort the items according to the control signal; The power tail is used to provide the transport and sorting vehicle with the power required for throwing materials.