A system for dispensing and ejecting waste chemical reagents

By providing a dispensing and ejection pretreatment system for waste chemical reagents, the problems of low disposal efficiency and safety hazards of waste chemical reagents in the prior art are solved, efficient and safe treatment of waste chemical reagents are achieved, and disposal capacity and economic benefits are improved.

CN113582115BActive Publication Date: 2025-05-09BEIJING ECO ISLAND SCI & TECH
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Patent Information

Application Number
CN202110712543.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-06-25
Publication Date
2025-05-09
Estimated Expiration
2041-06-25

AI Technical Summary

Technical Problem

When dealing with waste chemical reagents, the existing comprehensive hazardous waste disposal units have a single disposal method and low efficiency. Since the existing feed system cannot meet the delivery of waste chemical reagents, the disposal efficiency is extremely low and there are safety hazards.

Method used

A system for dispensing and ejection pretreatment of waste chemical reagents is provided, including a reagent dispensing device and an ejection device. The reagent dispensing device uses a control device, a reagent bottle packing rotating disc, a reagent dispensing mechanism, a bottle cap assembly mechanism and a bottle cap tightening mechanism to dispens the waste chemical reagent bottles. The ejection device ejects the aggregation reagent bottles into the incineration kiln for incineration through the drive device, an ejection rod and an ejection channel.

Benefits of technology

Without affecting other feed systems, the system improves the disposal capacity of hazardous waste, increases economic benefits, improves the safety factor, avoids contact with chemical reagents and other hazardous wastes, ensures the safety of the disposal process, and realizes automated operations, reduces direct contact among personnel, and ensures personnel safety.

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Abstract

The present invention discloses a system for dispensing and ejecting pretreatment of waste chemical reagents, the treatment system includes a reagent dispensing device and an ejection device connected to the reagent dispensing device, the reagent dispensing device includes a control device, a reagent bottle dispensing rotating disk, a reagent dispensing mechanism, a bottle cap adding mechanism and a bottle cap tightening mechanism, the reagent dispensing mechanism, the bottle cap adding mechanism and the bottle cap tightening mechanism are sequentially arranged at intervals according to the rotation direction of the dispensing rotating disk. The present invention provides a system for dispensing and ejecting pretreatment of waste chemical reagents, which first bottles the waste chemical reagents through a reagent dispensing device, and then ejects the reagent bottles filled with the waste chemical reagents through an ejection device to an incineration kiln for incineration; while not affecting other feeding systems, the disposal capacity of hazardous wastes is improved and economic benefits are increased.
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Description

Technical Field

[0001] The invention relates to the technical field of environmental protection equipment, and in particular to a system for pre-processing waste chemical reagent packaging and ejection. Background Art

[0002] Due to the increasing pressure of domestic environmental protection, the disposal requirements for waste chemical reagents generated by some industries are relatively high. The current hazardous waste disposal enterprises were established earlier, and the existing feeding system cannot meet the transportation of waste chemical reagents. In some cases, it is even necessary to stop feeding other hazardous wastes and adopt the feeding of waste chemical reagents through the side door of the kiln head, which is very dangerous and has extremely low disposal efficiency. Due to its special industry characteristics and disposal function positioning, as domestic environmental protection requirements become more stringent, the market volume of waste chemical reagents increases, and increasing the feeding and transportation facilities of waste chemical reagents is a major development trend.

[0003] At present, in domestic comprehensive hazardous waste disposal units, waste chemical reagents are mostly fed through the kiln head door after simple pretreatment or concentrated in the physical and chemical workshop for disposal. In view of the large market volume of waste chemical reagents, the comprehensive hazardous waste disposal plants have a single method for disposing waste chemical reagents, and the disposal efficiency is low. Summary of the invention

[0004] To this end, the present invention provides a system for pre-processing waste chemical reagent packaging and ejection.

[0005] In order to achieve the above object, the present invention provides the following technical solutions:

[0006] The present invention provides a system for dispensing and ejecting waste chemical reagents. The treatment system comprises a reagent dispensing device and an ejection device connected to the reagent dispensing device. The reagent dispensing device comprises a control device, a reagent bottle dispensing rotating disk, a reagent dispensing mechanism, a bottle cap adding mechanism and a bottle cap tightening mechanism. The reagent dispensing mechanism, the bottle cap adding mechanism and the bottle cap tightening mechanism are sequentially arranged at intervals according to the rotation direction of the dispensing rotating disk.

[0007] Sensors for detecting whether the reagent bottles are in place are arranged on the reagent dispensing mechanism, the bottle cap adding mechanism and the bottle cap tightening mechanism;

[0008] The control device is respectively connected to the reagent dispensing mechanism, the bottle cap adding mechanism, the bottle cap tightening mechanism and the sensor;

[0009] The ejection device comprises a driving device, an ejection rod and an ejection channel, wherein the driving device drives the ejection rod so that the ejection rod can reciprocate in the ejection channel;

[0010] The closed end of the ejection channel is connected to one end of the elastic member, and the other end of the elastic member is connected to the ejection end of the ejection rod; a feed port is provided on the ejection channel; when the driving device drives the ejection rod to move toward the closed end of the ejection channel, the elastic member is compressed to store energy, and when the driving device stops driving the elastic rod, the elastic rod is ejected toward the open end of the ejection channel under the action of the elastic member, and the ejection end of the ejection rod ejects the material entering from the feed port to the outside of the ejection channel;

[0011] The empty reagent bottles conveyed by the conveyor belt first arrive at the reagent dispensing rotating disk. As the reagent dispensing rotating disk rotates, the waste chemical reagent is first injected under the reagent dispensing mechanism, and then the bottle cap is installed under the action of the bottle cap installing mechanism, and finally the bottle cap is tightened under the action of the bottle cap tightening mechanism. The tightened reagent bottles are conveyed to the feed port of the ejection device through the conveying device.

[0012] Preferably, the reagent dispensing mechanism comprises a peristaltic pump and an injection head connected to the peristaltic pump, the pipette of the peristaltic pump is connected to the waste chemical reagent, and the injection head is located at the upper part of the mouth of the empty reagent bottle.

[0013] Preferably, the bottle cap installation mechanism includes a cap arranging mechanism and a cap conveying channel, the outlet of the cap conveying channel is located at the upper part of the reagent bottle mouth, and the cap sliding down from the outlet of the cap conveying channel can be buckled onto the reagent bottle mouth.

[0014] Preferably, the bottle cap tightening mechanism includes a cylinder device, a rotating motor seat, a rotating motor arranged on the rotating motor seat, and a rotating head arranged on the rotating shaft of the rotating motor. The cylinder device drives the rotating motor seat to move up and down, the rotating head matches the size of the cap body, and the rotating motor is connected to the control device.

[0015] Preferably, a fixing block is provided on the driving end of the ejection rod;

[0016] The driving device includes a first driven wheel and a second driven wheel, wherein the first driven wheel and the second driven wheel are connected by a chain, and the chain can be combined with the fixed block to drive the ejection rod to move toward the driving end, so that the elastic member is compressed to store energy.

[0017] Preferably, a stop block is provided on the chain, and the stop block can be combined with or separated from the fixed block, so that the ejection rod can move back and forth in the elastic channel under the action of the stop block and the elastic member.

[0018] Preferably, a third driven wheel is provided on the rotating shaft of the first driven wheel, the third driven wheel is connected to the driving wheel, the driving wheel drives the third driven wheel to rotate, the third driven wheel drives the first driven wheel to rotate, and the first driven wheel drives the second driven wheel to rotate;

[0019] The driving wheel is meshedly connected with the third driven wheel via a chain or a gear.

[0020] Preferably, the ejection end of the ejection rod is provided with a push head.

[0021] Preferably, the feed port is provided with an opening and closing door.

[0022] Preferably, the ejection device is further provided with a bracket, and the driving device, the ejection rod and the ejection channel are all arranged on the bracket.

[0023] The present invention has the following advantages:

[0024] The present invention provides a system for the packaging and ejection pretreatment of waste chemical reagents. The waste chemical reagents are first bottled and packaged by a reagent packaging device, and then the reagent bottles filled with the waste chemical reagents are ejected to an incineration kiln for incineration by an ejection device. The packaging, conveying and processing system of the present invention improves the disposal capacity of hazardous wastes and increases economic benefits without affecting other feeding systems. At the same time, the safety factor is improved, chemical reagents are prevented from contacting and reacting with other hazardous wastes, and the safety of the disposal process is ensured. At the same time, automated operation can be achieved, which greatly reduces direct contact between personnel and ensures personnel safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0026] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0027] Figure 1 Schematic diagram of the structure of the reagent packaging device provided in the embodiment of the present invention

[0028] Figure 2 A schematic diagram of the structure of an ejection device for processing waste test bottles provided in an embodiment of the present invention;

[0029] Figure 3 A top view of an ejection device for processing waste test bottles provided by an embodiment of the present invention;

[0030] Figure 4 A top view of another embodiment of an ejection device for processing waste test bottles is provided for an embodiment of the present invention;

[0031] In the figure: 100-ejection rod; 110-elastic member; 120-fixed block; 130-push head; 200-ejection channel; 210-feeding port; 211-opening and closing door; 300-driving device; 310-first driven wheel; 320-second driven wheel; 330-third driven wheel; 340-driving wheel; 350-chain; 351-stop block; 360-power device; 400-bracket; 500-sensor switch; 610-reagent bottle dispensing rotating disk; 611-empty reagent bottle; 620-reagent dispensing mechanism; 630-bottle cap adding mechanism; 640-bottle cap tightening mechanism. DETAILED DESCRIPTION

[0032] The following is a description of the implementation of the present invention by specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] The present invention provides a system for pre-processing waste chemical reagents by dispensing and ejecting. The system comprises a reagent dispensing device and an ejecting device connected to the reagent dispensing device. The reagent dispensing device and the ejecting device are connected by a conveyor belt. Figure 1 As shown, the reagent dispensing device includes a control device, a reagent bottle dispensing rotating disk 610, a reagent dispensing mechanism 620, a bottle cap adding mechanism 630 and a bottle cap tightening mechanism 640, and the reagent dispensing mechanism 620, the bottle cap adding mechanism 630 and the bottle cap tightening mechanism 640 are sequentially arranged at intervals according to the rotation direction of the reagent bottle dispensing rotating disk 610; the reagent dispensing mechanism 620, the bottle cap adding mechanism 630 and the bottle cap tightening mechanism 640 are all provided with sensors for detecting whether the reagent bottle is in place; the control device is respectively connected to the reagent dispensing mechanism 620, the bottle cap adding mechanism 630, the bottle cap tightening mechanism 640 and the sensor;

[0034] Among them, the reagent dispensing mechanism 620 includes a peristaltic pump and a liquid injection head connected to the peristaltic pump, the liquid pipette of the peristaltic pump is connected to the waste chemical reagent, and the liquid injection head is located at the upper part of the mouth of the empty reagent bottle 611. The bottle cap installation mechanism 630 includes a cover body arranging mechanism and a cover body conveying channel. The outlet of the cover body conveying channel is located at the upper part of the reagent bottle mouth, and the cover body sliding off from the outlet of the cover body conveying channel can be buckled onto the reagent bottle mouth. The bottle cap tightening mechanism 640 includes a cylinder device, a rotating motor seat, a rotating motor arranged on the rotating motor seat, and a rotating head arranged on the rotating shaft of the rotating motor. The size of the rotating head matches the size of the cover body. The cylinder device drives the rotating motor seat to move up and down, and the rotating motor is connected to the control device.

[0035] The empty reagent bottle 611 transported by the conveyor belt first arrives at the reagent bottle filling rotating disk 610. As the reagent filling rotating disk rotates, the waste chemical reagent is first injected under the reagent filling mechanism 620620, and then the bottle cap is installed under the action of the bottle cap installing mechanism 630, and finally the bottle cap is tightened under the action of the bottle cap tightening mechanism 640. The tightened reagent bottle is transported to the feed port of the ejection device through the conveying device.

[0036] Specifically, Figure 2 and Figure 3 As shown, the ejection device for processing waste test bottles of the present invention comprises a driving device 300, an ejection rod 100 and an ejection channel 200. The driving device 300 drives the ejection rod 100 so that the ejection rod 100 can reciprocate in the ejection channel 200; wherein the closed end of the ejection channel 200 is connected to one end of the elastic member 110, and the other end of the elastic member 110 is connected to the ejection end of the ejection rod 100. When the ejection rod 100 moves toward the driving end of the ejection rod 100, since one end of the ejection member is fixedly connected to the ejection end of the ejection rod 100 and the other end of the elastic member 110 is fixedly connected to the closed end of the ejection channel 200, the elastic member 110 can be made to reciprocate. The elastic rod can accumulate elastic potential energy, and the elastic rod can move toward the open end of the ejection channel 200 under the action of the elastic member 110; the ejection channel 200 is provided with a feed port 210, and the feed is used to add the reagent bottle containing the waste chemical reagent into the ejection channel 200; when the driving device 300 drives the ejection rod 100 to move toward the closed end of the ejection channel 200, the elastic member 110 is compressed to store energy, and when the driving device 300 stops driving the elastic rod, the elastic rod is ejected toward the open end of the ejection channel 200 under the action of the elastic member 110, and the ejection end of the ejection rod 100 ejects the material entering from the feed port 210 to the outside of the ejection channel 200, and the open end of the ejection channel 200 enters the rotary kiln. The ejection device is also provided with a bracket 400, and the driving device 300, the ejection rod 100 and the ejection channel 200 are all arranged on the bracket 400, and the bracket 400 is used to support and fix the various components of the entire ejection device.

[0037] Among them, the driving device 300 includes a first driven wheel 310 and a second driven wheel 320, the first driven wheel 310 and the second driven wheel 320 are arranged front to back, the first driven wheel 310 and the second driven wheel 320 are connected by a chain 350, the first driven wheel 310 drives the second driven wheel 320 to rotate, and the chain 350 can be combined with the fixed block 120 to drive the ejection rod 100 to move toward the driving end, so that the elastic member 110 is compressed to store energy. Specifically, the first driven wheel 310, the second driven wheel 320, and the chain 350 connecting the first driven wheel 310 and the second driven wheel 320 are all located below the ejection rod 100. A fixed block 120 is provided below the driving end of the ejection rod 100, and a stop block 351 is provided above the chain 350. The stop block 351 can be combined with or separated from the fixed block 120. When the first driven wheel 310 and the second driven wheel 320 rotate, the chain 350 rotates to drive the stop block 351 to rotate. When the stop block 351 rotates to the closed end close to the ejection channel 200, the stop block 351 and the fixed block 120 are engaged. 20, the fixed block 120 moves with the stop block 351, and the fixed block 120 drives the ejection rod 100 to move toward the driving end to accumulate elastic potential energy. When the stop block 351 moves to the first driven wheel 310 and continues to rotate, the stop block 351 separates from the fixed block 120, and the ejection rod 100 moves toward the open end of the ejection channel 200 under the action of the elastic member 110, and the ejection end of the ejection rod 100 ejects and removes the material entering the ejection channel 200. In this way, the ejection rod 100 realizes a reciprocating motion in the elastic channel under the joint action of the stop block 351 and the elastic member 110.

[0038] Furthermore, a third driven wheel 330 is provided on the rotating shaft of the first driven wheel 310. The first driven wheel 310 and the third driven wheel 330 may be connected via a coupling. The third driven wheel 330 is connected to the driving wheel 340. The driving wheel 340 and the third driven wheel 330 are meshed and connected via a chain or a gear. The driving wheel 340 drives the third driven wheel 330 to rotate. The third driven wheel 330 drives the first driven wheel 310 to rotate. The first driven wheel 310 drives the second driven wheel 320 to rotate. The driving wheel 340 is connected to the power device 360. The power device 360 ​​may select a motor to provide power for the entire system. As a convertible embodiment, the power device 360 ​​may also use other power devices 360, such as a gasoline engine, a diesel engine, etc.

[0039] Preferably, the ejection end of the ejection rod 100 is provided with a push head 130, and the size and cross-sectional area of ​​the push head 130 can be set according to the size of the ejection channel 200 and the size of the material being pushed.

[0040] Preferably, the elastic member 110 can be configured as a spring, and the elastic coefficient of the spring and the number of the springs can be set as needed; of course, the elastic member 110 can also be configured as an elastic sheet, as long as the elastic member 110 can realize the accumulation of elastic potential energy.

[0041] like Figure 4 As shown, an opening and closing door 211 is provided on the feed port 210, and the opening and closing door 211 is connected to a gas-propelled pneumatic valve. The pneumatic valve can be used to open the opening and closing door 211. Specifically, a sensor switch 500 is provided on the bracket near the first driven wheel 310. When the stop block 351 moves with the chain to a position close to the sensor switch 500, the sensor switch is turned on, and the driving gas controlled by the sensor switch 500 reaches the pneumatic valve through a pipeline to control the opening of the pneumatic valve. When the stop block 351 is away from the sensor switch 500, the sensor switch 500 is closed, the corresponding pneumatic valve is closed, and the opening and closing door is closed under the action of the pneumatic valve, thereby realizing the automatic opening and closing of the opening and closing door.

[0042] When the reagent bottle filled with waste chemical reagents by the reagent filling device is conveyed to the feed port 210 through the conveyor belt, the opening and closing door of the feed port 210 is closed. When the ejection rod 100 moves toward the open end of the ejection channel 200, the opening and closing door is opened, just allowing the reagent bottle to enter the ejection channel 200. Under the action of the ejection rod 100, the reagent bottle containing the waste chemical reagent is ejected to the outside of the ejection channel 200. During the ejection process, the opening and closing door is automatically closed, thereby realizing the ejection of materials such as the reagent bottle containing the waste chemical reagent, and achieving the purpose of using the ejection channel 200 to feed the rotary kiln.

[0043] The ejection device for treating waste test bottles of the present invention is designed for the characteristics of chemical reagents with high purity, complex composition and high danger. It can isolate and dispose of the packaging of waste chemical reagents, and then pack the waste chemical reagents through an automated packing device. After packing, the reagent bottles containing waste chemical reagents are ejected into the kiln through the ejection device for treatment, so as to achieve relatively stable incineration of waste chemical reagents into the kiln, avoid severe impact on the kiln conditions, reduce the danger of the disposal process, and do not affect the simultaneous operation of other solid and liquid waste feeding systems. Improving the efficiency of hazardous waste disposal can expand the hazardous waste disposal capacity, and ensure that the chemical reagents are homogenized into the kiln and stably burned in the kiln.

[0044] Although the present invention has been described in detail above by general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.

Claims

1. A system for packaging and ejection pretreatment of waste chemical reagents, characterized in that: The processing system includes a reagent dispensing device and an ejection device connected to the reagent dispensing device, wherein the reagent dispensing device includes a control device, a reagent bottle dispensing rotating disk, a reagent dispensing mechanism, a bottle cap adding mechanism and a bottle cap tightening mechanism, wherein the reagent dispensing mechanism, the bottle cap adding mechanism and the bottle cap tightening mechanism are sequentially arranged at intervals according to the rotation direction of the dispensing rotating disk; Sensors for detecting whether the reagent bottles are in place are arranged on the reagent dispensing mechanism, the bottle cap adding mechanism and the bottle cap tightening mechanism; The control device is respectively connected to the reagent dispensing mechanism, the bottle cap adding mechanism, the bottle cap tightening mechanism and the sensor; The ejection device comprises a driving device, an ejection rod and an ejection channel, wherein the driving device drives the ejection rod so that the ejection rod can reciprocate in the ejection channel; The closed end of the ejection channel is connected to one end of an elastic member, and the other end of the elastic member is connected to the ejection end of the ejection rod; a feed port is provided on the ejection channel; when the driving device drives the ejection rod to move toward the closed end of the ejection channel, the elastic member is compressed to store energy, and when the driving device stops driving the ejection rod, the ejection rod is ejected toward the open end of the ejection channel under the action of the elastic member, and the ejection end of the ejection rod ejects the material entering from the feed port to the outside of the ejection channel; The empty reagent bottles conveyed by the conveyor belt first arrive at the reagent dispensing rotating disk, and as the reagent dispensing rotating disk rotates, the waste chemical reagent is first injected under the reagent dispensing mechanism, and then the bottle cap is added under the action of the bottle cap adding mechanism, and finally the bottle cap is tightened under the action of the bottle cap tightening mechanism. The tightened reagent bottles are conveyed to the feed port of the ejection device through the conveying device; A fixing block is provided on the driving end of the ejection rod; The driving device comprises a first driven wheel and a second driven wheel, wherein the first driven wheel and the second driven wheel are connected by a chain, and the chain can be combined with the fixed block to drive the ejection rod to move toward the driving end, so that the elastic member is compressed and stores energy; A stop block is provided on the chain, and the stop block can be combined with or separated from the fixed block, so that the ejection rod moves back and forth in the ejection channel under the action of the stop block and the elastic member; A third driven wheel is provided on the rotating shaft of the first driven wheel, the third driven wheel is connected to the driving wheel, the driving wheel drives the third driven wheel to rotate, the third driven wheel drives the first driven wheel to rotate, and the first driven wheel drives the second driven wheel to rotate; The driving wheel is meshedly connected with the third driven wheel via a chain or a gear.

2. The system for dispensing and ejecting waste chemical reagents as claimed in claim 1, characterized in that: The reagent dispensing mechanism comprises a peristaltic pump and a liquid injection head connected to the peristaltic pump, the liquid pipette of the peristaltic pump is connected to the waste chemical reagent, and the liquid injection head is located at the upper part of the empty reagent bottle mouth.

3. The system for dispensing and ejecting waste chemical reagents as claimed in claim 1, characterized in that: The bottle cap installation mechanism includes a cap body arranging mechanism and a cap body conveying channel. The outlet of the cap body conveying channel is located at the upper part of the reagent bottle mouth. The cap body sliding down from the outlet of the cap body conveying channel can be buckled onto the reagent bottle mouth.

4. The system for dispensing and ejecting waste chemical reagents as claimed in claim 1, characterized in that: The bottle cap tightening mechanism includes a cylinder device, a rotating motor seat, a rotating motor arranged on the rotating motor seat, and a rotating head arranged on the rotating shaft of the rotating motor. The cylinder device drives the rotating motor seat to move up and down, the rotating head matches the size of the cap body, and the rotating motor is connected to the control device.

5. The system for dispensing and ejecting waste chemical reagents as claimed in claim 1, characterized in that: The ejection end of the ejection rod is provided with a push head.

6. The system for dispensing and ejecting waste chemical reagents as claimed in claim 1, characterized in that: The feed port is provided with an opening and closing door.

7. The system for dispensing and ejecting waste chemical reagents according to any one of claims 1 to 6, characterized in that: The ejection device is also provided with a bracket, and the driving device, the ejection rod and the ejection channel are all arranged on the bracket.

Citation Information

Patent Citations

  • Subpackaging and ejection pretreatment system for waste chemical reagents

    CN217076956U