A coil recycling device for plastic cup processing

By using a coil recovery device of limiting rollers and tensioning rollers in plastic cup processing, combined with real-time adjustment of the sensing mechanism, the problem of easy hooking and winding of the coils during recycling is solved, and a more efficient and neat rolling effect is achieved.

CN222699666UActive Publication Date: 2025-04-01CHENGDU QIDING PACKAGING CONTAINER CO LTD
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Patent Information

Application Number
CN202421483804.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-01
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

In plastic cup processing, plastic coils with holes are prone to be hooked and wound during recycling, resulting in poor winding effect and affecting production efficiency and product quality.

Method used

A coil material recovery device including a limiting roller and a tensioning roller is designed. The position of the tensioning roller is adjusted in real time through a sensor mechanism to ensure that the coil material remains tight before winding and avoid hooking and winding.

Benefits of technology

It effectively avoids the hooking and winding problems of the roll material during the winding process, improves the neatness and fit of the roll material, and improves the production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic products. Aiming at the problem that the coiled materials with holes used in the preparation of existing plastic cups are prone to be entangled and stopped working, and the winding effect is poor when they are recycled into rolls, a coiled material recovery device for plastic cup processing is provided, including a feeding table and a winding roller mounted on the discharge end of the feeding table; along the feeding direction, baffles are mounted on both sides of the feeding table, and limiting rollers and tensioning rollers are sequentially mounted on the surface of the feeding table, the limiting rollers are penetrated through the side wall surface of the baffle, and the tensioning rollers are mounted on the top of the baffle; the side wall surface of the tensioning roller is configured with a sensing mechanism. Through the components such as the limiting roller and the tensioning roller, the coiled materials with holes are kept in a taut state before being rolled up, so as to avoid being entangled and entangled in a loose state, and the position of the tensioning roller is adjusted according to the real-time situation in combination with the sensing mechanism, so as to adjust the tautness of the coiled materials with holes and the feeding progress, etc.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic products, in particular to a coiled material recovery device for processing plastic cups. Background Art

[0002] For plastic products such as disposable plastic bowls and milk tea plastic cups, the production method is usually to heat-melt the plastic into a strip coil, cut it into several discs or other shaped sheets, and then put the discs into a mold and make it into plastic cups through a hot pressing process. In the above process, after cutting and cutting several discs, the strip coil needs to be rolled up and reused through hot melting.

[0003] When recycling strip coils, coiling rollers are usually used to rewind the cut strips. However, due to the large number of holes left after cutting and the large hole diameters, the strips are easily entangled during the rewinding process, making it difficult to roll the strips neatly and loosely, which is not conducive to neat and efficient production and requires a large amount of storage space.

[0004] Based on this, there is an urgent need for a coil recovery device for processing plastic cups that can make the plastic strip with holes more closely and more neatly wound into a coil. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that when the perforated coil used in the preparation of existing plastic cups is recycled into a roll, the coil is prone to entanglement and the work is stopped, and the winding effect is poor. The application provides a coil recovery device for plastic cup processing, which uses components such as a limit roller and a tensioning roller to keep the perforated coil in a taut state before winding, thereby avoiding entanglement in a loose state, and combines with a sensor mechanism to adjust the position of the tensioning roller according to the real-time situation, thereby adjusting the tension of the perforated coil and the feeding progress.

[0006] The utility model is realized by the following technical solutions:

[0007] A coil recovery device for processing plastic cups, comprising a feeding table and a winding roller mounted on the discharge end of the feeding table; along the feeding direction, baffles are mounted on both sides of the feeding table, and a limiting roller and a tensioning roller are sequentially mounted on the surface of the feeding table, the limiting roller is penetrated through the side wall of the baffle, and the tensioning roller is mounted on the top of the baffle; the tensioning roller is equipped with a sensing mechanism.

[0008] Preferably, a rail groove is embedded in the top of the baffle, and the baffle is provided with an adjustment block, which is slidably connected to the rail groove; and the tensioning roller is penetrated through the side wall surface of the adjustment block.

[0009] Preferably, the adjusting block comprises a slider and a connecting block arranged on the top of the slider, the slider is embedded in the rail groove, and the tensioning roller is penetrated through the side wall surface of the connecting block.

[0010] Preferably, the sensing mechanism includes a pressure sensor, which is embedded in the top of the side wall of the tensioning roller; it also includes a control module and a power module, the control module is electrically connected to the pressure sensor and the power module respectively, and the power module is electrically connected to the pressure sensor.

[0011] Preferably, the side wall surface of the limiting roller and the side wall surface of the tensioning roller are both provided with an anti-slip layer.

[0012] Preferably, the winding roller is arranged perpendicular to the feeding direction, and columns are arranged at both ends of the winding roller, and the roller shaft of the winding roller is rotatably connected to the top of the column.

[0013] Preferably, a recess is provided on the top of the column, and the side wall surface of the roller shaft can be snap-fitted with the recess; the side wall surface of the roller shaft close to the recess is recessed with fixing teeth, and the tip of the fixing teeth abuts against the surface of the recess.

[0014] Preferably, a baffle is vertically provided on the side of the winding roller.

[0015] The technical solution of the utility model has the following beneficial effects:

[0016] The coil material recovery device for processing plastic cups of the utility model keeps the coil material with holes in a taut state before winding through components such as a limit roller and a tensioning roller, thereby avoiding hooking and winding in a loose state, and is combined with a sensor mechanism to adjust the position of the tensioning roller according to real-time conditions, thereby adjusting the tension degree of the coil material with holes and the feeding progress, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 This is a schematic diagram of the structure of the coil recovery device for plastic cup processing in Example 1;

[0019] Figure 2 for Figure 1 A schematic diagram of the structure of the local enlargement of the A part;

[0020] Figure 3 for Figure 1 A schematic diagram of the structure of a local enlargement of the B part;

[0021] Figure 4 is a schematic structural diagram of the tensioning roller in Example 1;

[0022] Figure 5 This is a circuit diagram of the coil recycling device for plastic cup processing in Example 1.

[0023] Icons: 1-feeding table, 11-baffle, 12-rail groove, 2-winding roller, 21-column, 22-roller shaft, 23-recess, 24-fixed tooth, 25-baffle, 3-limiting roller, 31-anti-slip layer, 4-tensioning roller, 41-slider, 42-connecting block, 43-drive motor, 44-shaft, 45-limiting block, 51-pressure sensor, 52-control module, 53-power module, 54-signal processor. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0027] Example 1

[0028] like Figures 1 to 5 As shown, this embodiment provides a coil recovery device for plastic cup processing, including a feeding table 1 and a winding roller 2 mounted on the discharge end of the feeding table 1; along the feeding direction, baffles 11 are mounted on both sides of the feeding table 1, and a limiting roller 3 and a tensioning roller 4 are sequentially mounted on the surface of the feeding table 1, the limiting roller 3 is penetrated through the side wall of the baffle 11, and the tensioning roller 4 is mounted on the top of the baffle 11; the tensioning roller 4 is equipped with a sensor mechanism, and a baffle 25 is erected on the side of the winding roller 2.

[0029] In this embodiment, a rail groove 12 is embedded in the top of the baffle 11, and the baffle 11 is provided with an adjustment block. The adjustment block includes a slider 41 and a connecting block 42 configured on the top of the slider 41. The slider 41 and the connecting block 42 of this embodiment are integrally formed, the slider 41 is embedded in the rail groove 12, and the tensioning roller 4 is penetrated through the side wall surface of the connecting block 42; a drive motor 43 is arranged at the end of the rail groove 12, and the through shaft of the drive motor 43 is welded to the slider 41. In this embodiment, a linear reciprocating motor is used as the drive motor 43 to realize the linear reciprocating motion of the slider 41 in the rail groove 12, thereby adjusting the position of the tensioning roller 4 relative to the feeding table 1.

[0030] In this embodiment, the tensioning roller 4 is provided with a shaft rod 44, and the end of the shaft rod 44 is provided through the side wall of the connecting block 42. The shaft rod 44 is located on the side of the connecting block 42 away from the feeding platform 1 and a limit block 45 is configured to limit the position of the tensioning roller 4 and the adjustment block to remain relatively basically unchanged.

[0031] In this embodiment, the sensing mechanism includes a pressure sensor 51, which is embedded in the top of the side wall of the tension roller 4; a control module 52 and a power module 53, wherein the control module 52 is electrically connected to the pressure sensor 51 and the power module 53 respectively, and the power module 53 is electrically connected to the pressure sensor 51. In addition, a signal processor 54 is electrically connected between the pressure sensor 51 and the control module 52, which is used to process the data collected by the sensor, or a single-chip microcomputer (such as an 8051 series single-chip microcomputer, an STM32 series single-chip microcomputer) is directly used as the control module 52; the power module 53 can be a conventional industrial production power supply.

[0032] In this embodiment, by means of components such as a limiting roller 3 and a tensioning roller 4, the perforated coil is kept in a taut state before being rolled up, thereby avoiding hooking and entanglement in a loose state. In combination with a sensing mechanism, the position of the tensioning roller 4 is adjusted according to real-time conditions, thereby adjusting the tension of the perforated coil and the feeding progress, etc.

[0033] In this embodiment, the side walls of the limiting roller 3 and the tensioning roller 4 are both provided with an anti-skid layer 31 , and the anti-skid layer 31 can be made of flexible foam or plastic or other materials having a relatively large friction with the plastic cup material.

[0034] In this embodiment, the winding roller 2 is arranged perpendicular to the feeding direction, and columns 21 are arranged at both ends of the winding roller 2. The roller shaft 22 of the winding roller 2 is rotatably connected to the top of the column 21; a recess 23 is arranged on the top of the column 21, and the side wall surface of the roller shaft 22 can be snapped into the recess 23; the side wall surface of the roller shaft 22 close to the recess 23 is recessed with fixed teeth 24, and the tip of the fixed tooth 24 abuts against the surface of the recess 23, so that the winding roller 2 maintains a certain surface friction during the rotation process, improves the stability of the device, and avoids problems such as loosening of the equipment due to excessive weight and thickness of the material.

[0035] In this embodiment, the limiting roller 3 and the winding roller 2 should also be equipped with conventional driving and rotating power mechanisms. Those skilled in the art can directly equip them according to the customary method, and this component is not the key point of the device improvement in this embodiment, that is, it belongs to the well-known technical means in the field.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A coil recovery device for plastic cup processing, characterized in that: It comprises a feeding platform (1) and a winding roller (2) mounted on the discharge end of the feeding platform (1); Along the feeding direction, baffles (11) are mounted on both sides of the feeding platform (1), as well as a limiting roller (3) and a tensioning roller (4) sequentially mounted on the surface of the feeding platform (1), the limiting roller (3) is penetrated through the side wall surface of the baffle (11), and the tensioning roller (4) is mounted on the top of the baffle (11); the tensioning roller (4) is equipped with a sensor mechanism.

2. The coil recovery device for plastic cup processing according to claim 1, characterized in that: A rail groove (12) is embedded in the top of the baffle (11), and an adjustment block is provided on the baffle (11), and the adjustment block is slidably connected to the rail groove (12); The tensioning roller (4) is arranged through the side wall surface of the adjustment block.

3. The coil recovery device for plastic cup processing according to claim 2, characterized in that: The adjustment block comprises a slider (41) and a connection block (42) arranged on the top of the slider (41); the slider (41) is embedded in the rail groove (12); and the tensioning roller (4) is passed through the side wall surface of the connection block (42).

4. The coil recovery device for plastic cup processing according to claim 3, characterized in that: The sensing mechanism comprises a pressure sensor (51), and the pressure sensor (51) is embedded in the top of the side wall surface of the tensioning roller (4); It also includes a control module (52) and a power module (53), wherein the control module (52) is electrically connected to the pressure sensor (51) and the power module (53), respectively, and the power module (53) is electrically connected to the pressure sensor (51).

5. The coil recovery device for plastic cup processing according to claim 1, characterized in that: The side wall surface of the limiting roller (3) and the side wall surface of the tensioning roller (4) are both provided with an anti-slip layer (31).

6. The plastic cup processing coil recovery device according to any one of claims 1 to 5, characterized in that: The winding roller (2) is arranged perpendicular to the feeding direction, and columns (21) are arranged at both ends of the winding roller (2). The roller shaft (22) of the winding roller (2) is rotatably connected to the top of the column (21).

7. The coil recovery device for plastic cup processing according to claim 6, characterized in that: A recess (23) is provided on the top of the column (21), and the side wall surface of the roller shaft (22) can be snap-fitted with the recess (23); The roller shaft (22) is provided with a fixing tooth (24) on the side wall surface close to the recess (23), and the tip of the fixing tooth (24) abuts against the surface of the recess (23).

8. The coil recovery device for plastic cup processing according to claim 1, characterized in that: A blocking piece (25) is vertically arranged on the side of the winding roller (2).