A device for installing double pipes in a conveying shield
By designing an automation device for pipeline installation in shield tunnels, the cost and time increase problems caused by the need to use a variety of gantry in the prior art are solved, and the automation and efficiency of pipeline transportation are achieved.
Patent Information
- Application Number
- CN202420657883.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-01
AI Technical Summary
When performing pipe group butt welding in shield tunnels in prior art, two gantry gantry of different shapes need to be used, resulting in increased cost and construction time and inconvenient operation.
A device including a movable frame, a rotatable mounting column, a bevel plate and a bundling strap is designed to automatically bind and transport the pipes through a roll-up drive device, reducing the need for manpower operation and rail construction.
The device simplifies the pipeline conveying process, reduces construction costs and time, improves work efficiency, and adapts to the installation needs of pipes of different sizes.
Smart Images

Figure CN222699920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of oil and gas pipeline installation, in particular to a device for installing double pipes in a conveying shield. Background Art
[0002] At present, the self-made gantry is generally used for welding the pipe group in the shield tunnel, and the pipe is lifted by the gantry and the electric fall chain. However, the movement of the gantry in the shield tunnel requires human cooperation, and cannot realize mechanical and automated pipe lifting and transportation. Therefore, a large amount of manpower and material resources are required during the transportation process, which is time-consuming and labor-intensive, and there are safety hazards.
[0003] In the prior art, Patent Publication No. CN218058146U provides a gantry crane for double-pipe installation in a shield tunnel, which includes a first gantry frame for welding a first pipe group and a second gantry frame for welding a second pipe group arranged in the shield tunnel; the first gantry frame and the second gantry frame can be movably arranged in the shield tunnel at intervals, and the width of the first gantry frame is different from the width of the second gantry frame. The device has a simple structure, is easy to use, has a wide range of applications, and is highly practical. The above technical solution solves the problems raised in the above background technology, but when the above technical solution is used, two gantries of different shapes need to be used to lift the pipeline, and the construction of two steel rails for transportation increases the cost and construction time, and the manufacture of two gantries also increases the cost to a certain extent. Utility Model Content
[0004] The utility model aims to provide a device for installing double pipes in a conveying shield which can not only reduce the cost but also improve the working efficiency.
[0005] The utility model is achieved in this way:
[0006] The utility model provides a device for installing double pipes in a conveying shield, which is characterized by comprising a movable frame, a rotatably connected mounting column is provided on the frame, an inclined plate for mounting a pipe body is provided on at least one side of the mounting column, a binding belt for binding the pipe body is connected to the inclined plate, the binding belt is connected to a winding roller installed at the upper end of the mounting column, and the winding roller is driven by a winding roller driving device.
[0007] According to the above technical solution, a proximity switch for detecting whether the pipeline body is installed in place is provided on at least one side of the installation column corresponding to the inclined plate, and the proximity switch is connected to the installation column through an adjustment mechanism.
[0008] According to the above technical solution, an inclined plate and a proximity switch are symmetrically arranged on both sides of the mounting column.
[0009] According to the above technical solution, the mounting column is driven by a mounting column driving device.
[0010] According to the above technical solution, a plurality of sets of moving wheels are symmetrically provided on both sides of the lower end of the frame, and the moving wheels are configured with the rails installed in the tunnel body.
[0011] According to the above technical solution, the winding roller driving device includes a winding turbine installed on the winding roller, a winding worm is engaged on the winding turbine, a transverse motor is connected to the winding worm, and the transverse motor is fixedly installed on the mounting column.
[0012] According to the above technical solution, a limit switch is installed on the inclined plate side, and the limit switch located on the inclined plate side is in contact with the inclined plate.
[0013] According to the above technical solution, the adjustment mechanism includes an adjustment tube installed on the mounting column and an insertion rod inserted in the adjustment tube. A limit screw is screwed on the adjustment tube, the limit screw and the insertion rod are in contact, and the locking of the insertion rod is achieved by the limit screw. The proximity switch is installed at the outer end of the insertion rod.
[0014] According to the above technical solution, the mounting column driving device includes a deflection turbine, a deflection worm is engaged on the deflection turbine, a dual-axis motor is connected to the deflection worm, and two output shafts of the dual-axis motor are respectively connected to the two deflection worms.
[0015] The beneficial effects of the utility model are:
[0016] 1. The utility model has a simple structure and is easy to operate, which not only reduces the operating burden of the staff, but also ensures the accuracy of the pipeline moving position, and further reduces the construction cost and improves the construction efficiency;
[0017] 2. By setting up an adjustment mechanism, the position of the insertion rod in the adjustment tube can be adjusted according to the different sizes of the pipeline body, and the position when the middle of the upper and lower heights of the pipeline body and the proximity switch are in contact is determined as the position after the adjustment is completed, so as to adapt to pipeline bodies of different sizes. The weights of pipeline bodies of different sizes are different. By adjusting the position of the sliding counterweight on the sliding rod to balance the weight of the pipeline body, the adaptability of the device is stronger. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1A schematic diagram of the structure of a device for installing double pipes in a conveying shield provided by an embodiment of the utility model;
[0020] Figure 2 for Figure 1 Schematic diagram of the structure showing the cross-section of the middle winding roller and without the transverse motor.
[0021] Figure 3 This is a schematic diagram of the status of the device in the tunnel body.
[0022] Figure 4 This is a schematic diagram of the final status of the device after installation in the tunnel station. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0026] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the application is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0027] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0028] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] The features and performance of the present invention are further described in detail below in conjunction with the embodiments.
[0031] like Figure 1 As shown, this embodiment provides a device for conveying double pipe installation in a shield, including a movable frame 1, and multiple sets of moving wheels 18 are symmetrically provided on both sides of the lower end of the frame, and the moving wheels 18 are configured with rails 23 installed in the ground 19 of the tunnel body 21. A rotatably connected mounting column 16 is provided on the frame 1, and the mounting column 16 is driven by a mounting column driving device. An inclined plate 4 for mounting the pipe body is provided on at least one side of the mounting column 16, and a rubber pad 5 is installed on the inclined plate to prevent the pipe body from being bumped. A binding belt 11 for binding the pipe body is connected to the inclined plate 4, and the binding belt 11 is connected to a winding roller 13 installed at the upper end of the mounting column, and the winding roller 13 is driven by a winding roller driving device. This device integrates the functions of transportation and gantry crane. When the pipeline needs to be installed, the binding belt can be directly loosened after installation, which not only saves construction costs but also improves construction efficiency.
[0032] In this embodiment, a pipe body can be provided on one side of the mounting column 16, and a counterweight block can be provided on the other side for balance. Alternatively, two inclined plates 4 can be symmetrically provided on both sides of the mounting column 16 and two pipe bodies 10 can be installed on the inclined plates. The specific design can be determined according to the needs of the site. This embodiment takes the latter case as an example for explanation.
[0033] In this embodiment, in order to improve the efficiency of construction, a proximity switch 8 for detecting whether the pipeline body is installed in place is provided on both sides of the installation column 16 corresponding to the inclined plate 4. The proximity switch is connected to the installation column 16 through an adjustment mechanism, wherein the access switch 8 is used to control the action of the winding roller drive device. When the access switch 8 detects that the pipeline body is in place, the motor of the winding roller drive device is controlled to stop rotating, and the binding belt stops rising. The adjustment mechanism includes an adjustment tube 12 installed on the installation column 16 and a plug rod 7 inserted in the adjustment tube. The adjustment tube 12 is screwed with a limit screw 9, and the limit screw 9 and the plug rod 7 are in contact. The plug rod 7 is locked by the limit screw 9. The proximity switch 8 is installed at the outer end of the plug rod. By setting the adjustment mechanism, according to different sizes of pipeline bodies, by adjusting the position of the plug rod in the adjustment tube, it is determined that the position when the middle of the upper and lower heights of the pipeline body and the proximity switch are in contact is the position after the adjustment is completed, thereby adapting to different sizes of pipeline bodies. The weight of pipeline bodies of different sizes is different, and the weight of the pipeline body is balanced by adjusting the position of the sliding counterweight on the sliding rod.
[0034] In this embodiment, the winding roller driving device includes a winding turbine 14 installed on the winding roller 13, a winding worm 15 is engaged on the winding turbine 14, a traverse motor 17 is connected to the winding worm 15, and the traverse motor 17 is fixedly installed on the mounting column 16. The traverse motor 17 drives the winding worm 15 to rotate, the rotation of the winding worm drives the winding worm wheel 14 to rotate, the rotation of the winding worm wheel 14 drives the winding roller 13 to rotate, and the winding roller 13 rotates to reel the binding belt 11. When the pipeline body and the proximity switch are close, the traverse motor 17 automatically stops.
[0035] In this embodiment, when only one side of the pipeline body needs to be installed, a limit switch 6 is installed on the side of the inclined plate 4. The limit switch 6 located on the side of the inclined plate is in contact with the inclined plate 4, and the limit switch 6 can limit the rotation angle of the installation column. The binding belt 11 in this embodiment can be a rope or other belt-like components that can be wound.
[0036] In this embodiment, the mounting column driving device includes a deflection turbine 3, a deflection worm 2 is engaged on the deflection turbine 3, a dual-axis motor 20 is connected to the deflection worm 2, and two output shafts of the dual-axis motor 20 are respectively connected to the two deflection worms. By setting the mounting column driving device, the rotation of the mounting column can be driven.
[0037] This embodiment also provides a working method using the above-mentioned device for conveying double-pipe installation in a shield, comprising the following steps:
[0038] S1. The initial position of the device is outside the tunnel. First, the binding belt 11 is removed from the winding roller 13, and then spread outward and laid flat on the ground;
[0039] S2, then hoist or roll the pipeline body 10 onto the binding belt;
[0040] S3, then fix the outer end of the binding belt 11 to the winding roller 13 by means of fixing bolts, start the winding roller driving device, and the winding roller rotates to wind up the binding belt 11. When the pipeline body 10 and the proximity switch 6 are close, the winding roller driving device automatically stops. At this time, the height of the pipeline body is exactly the installation height of the pipeline body in the tunnel;
[0041] S4, then use the electric locomotive to drive the frame to move and then drive the device and the pipeline body to move into the tunnel;
[0042] S5. After moving to the position, since the installation height has been set in advance, the pipeline body is directly installed and fixed by the installation bracket, and then the binding belt 11 is removed, and then the locomotive drives the device to move outward and exit.
[0043] The embodiments described above are part of the embodiments of the utility model, but not all of the embodiments. The detailed description of the embodiments of the utility model is not intended to limit the scope of the utility model claimed for protection, but only represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
Claims
1. A device for installing double pipes in a conveying shield, characterized in that: It includes a movable frame, on which a rotatably connected mounting column is provided, and on at least one side of the mounting column an inclined plate for mounting a pipe body is provided, to which a binding belt for binding the pipe body is connected, the binding belt is connected to a winding roller installed at the upper end of the mounting column, and the winding roller is driven by a winding roller driving device.
2. The device for installing double pipes in a conveying shield according to claim 1, characterized in that: A proximity switch for detecting whether the pipeline body is installed in place is provided on at least one side of the installation column corresponding to the inclined plate, and the proximity switch is connected to the installation column through an adjustment mechanism.
3. The device for installing double pipes in a conveying shield according to claim 2, characterized in that: An inclined plate and a proximity switch are symmetrically arranged on both sides of the mounting column.
4. The device for installing double pipes in a conveying shield according to claim 1 or 2, characterized in that: The mounting post is driven by a mounting post driving device.
5. The device for installing double pipes in a conveying shield according to claim 2, characterized in that: A plurality of groups of moving wheels are symmetrically arranged on both sides of the lower end of the frame, and the moving wheels are configured with steel rails installed in the tunnel body.
6. The device for installing double pipes in a conveying shield according to claim 1 or 2, characterized in that: The winding roller driving device comprises a winding turbine installed on the winding roller, a winding worm is engaged on the winding turbine, a traverse motor is connected to the winding worm, and the traverse motor is fixedly installed on the mounting column.
7. The device for installing double pipes in a conveying shield according to claim 1 or 2, characterized in that: A limit switch is installed on the inclined plate side, and the limit switch located on the inclined plate side is in contact with the inclined plate.
8. The device for installing double pipes in a conveying shield according to claim 2, characterized in that: The adjustment mechanism includes an adjustment tube installed on the mounting column and an insertion rod inserted in the adjustment tube. A limit screw is screwed on the adjustment tube, the limit screw and the insertion rod are in contact, and the insertion rod is locked by the limit screw. The proximity switch is installed at the outer end of the insertion rod.
9. The device for installing double pipes in a conveying shield according to claim 4, characterized in that: The mounting column driving device comprises a deflection turbine, a deflection worm is engaged on the deflection turbine, a double-shaft motor is connected to the deflection worm, and two output shafts of the double-shaft motor are respectively connected to the two deflection worms.