A fabric dehydrating device for a scouring and bleaching machine
By designing a weaving dehydration device for bleaching machines, the multi-step process of extrusion, sponge adsorption and drying is used to solve the problem of traditional dehydration methods not ideal for fabric damage and dehydration, and the efficient and damage-free weaving dehydration effect is achieved.
Patent Information
- Application Number
- CN202420771493.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-12
AI Technical Summary
The traditional weaving dehydration device causes damage to the fabric during the dehydration process, and the dehydration effect is not ideal, requiring additional drying time, and the efficiency and effect are not ideal.
A weaving cloth dehydration device for a bleaching machine is designed. By performing preliminary extrusion of the weaving cloth, adsorbing residual moisture with a sponge roller, and heating and drying through a drying chamber to achieve efficient dehydration.
Through a multi-step dehydration and drying process, the device significantly improves the dehydration effect of the weaving fabric, reduces drying time, improves efficiency, and avoids fabric damage.
Smart Images

Figure CN222700615U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of woven cloth dehydration, in particular to a woven cloth dehydration device used in a scouring and bleaching machine. Background Art
[0002] The scouring and bleaching machine is one of the important equipment in the textile processing process. It is mainly used for scouring and bleaching the fabric to improve its quality. During the scouring and bleaching process, the fabric needs to be dehydrated to remove the surface moisture and ensure the treatment effect. Therefore, it is essential for the scouring and bleaching machine to be equipped with a fabric dehydration device.
[0003] Traditional fabric dehydration devices generally use centrifugal dehydration, but these methods have some problems in practical applications. For example, centrifugal dehydration causes great damage to the fabric, easily leading to a decrease in fabric strength, and the dehydration effect on the fabric is not ideal. After dehydration, the fabric needs to be dried for a certain period of time. Therefore, the traditional dehydration method is not only inefficient, but also ineffective.
[0004] To this end, we provide a fabric dehydration device for a scouring and bleaching machine to solve the above-mentioned problems. Utility Model Content
[0005] The utility model aims to provide a woven cloth dehydration device for a scouring and bleaching machine, which solves the problem of unsatisfactory dehydration effect of the existing woven cloth by initially squeezing the woven cloth, then further absorbing the residual water through a sponge roller, and finally drying the woven cloth.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a woven cloth dehydrating device for a scouring and bleaching machine, comprising:
[0008] The mounting component comprises a shell, a water squeezing chamber arranged inside the shell, a drying chamber arranged on one side of the water squeezing chamber, a partition arranged in the drying chamber, a winding chamber arranged on one side of the partition, and a water squeezing chamber arranged at the end of the shell;
[0009] The dehydration component includes an extrusion component arranged inside the water squeezing chamber, a drying component arranged inside the drying chamber, a hysteresis component arranged inside the drying chamber, and a power component arranged on one side of the extrusion component. The extrusion component includes an upper extrusion roller arranged inside the shell, a lower extrusion roller arranged at the bottom of the upper extrusion roller, a pressure roller arranged on one side of the lower extrusion roller, a sponge roller arranged at the bottom of the pressure roller, and a pressing roller arranged at the bottom of the sponge roller.
[0010] The utility model is further configured such that the water squeezing chamber includes a guide plate arranged inside the shell, a water outlet bin opened at the bottom of the shell, a filter plate arranged inside the water outlet bin, an activated carbon box arranged on one side of the filter plate, and a sealing cover passing through one side of the water outlet bin.
[0011] The utility model is further configured that the drying assembly includes a heating device arranged on one side of the shell, a heat conducting pipe arranged on one side of the heating device, a C-shaped connecting pipe arranged at the end of the heat conducting pipe, and a spiral pipe arranged at the end of the C-shaped connecting pipe;
[0012] Wherein, two ends of the C-shaped connecting pipe respectively penetrate the shell and the water outlet bin, and the spiral pipe is fixedly connected to the water outlet bin.
[0013] The utility model is further configured that the hysteresis assembly includes a lower guide roller arranged inside the drying chamber, a lower guide roller arranged on the bottom side of the drying chamber, and a through hole opened on the partition.
[0014] The utility model is further configured that the power assembly includes an upper gear disposed on one side of the upper squeezing roller, a lower gear disposed on one side of the lower squeezing roller, a first pulley disposed on one side of the lower gear, a first connecting belt sleeved on the outside of the first pulley, and a second pulley disposed inside the first connecting belt;
[0015] The upper gear and the lower gear are meshed and connected.
[0016] The utility model is further configured to further include a winding component, which includes a winding assembly arranged inside the partition;
[0017] The winding assembly includes a second connecting belt of the winding assembly arranged on the outer wall of the second pulley, a third pulley arranged inside the second connecting belt of the winding assembly, a winding roller arranged inside the third pulley, a negative pressure fan arranged on the top of the partition, a protective cover plate arranged at the bottom of the negative pressure fan, and vents arranged on both sides of the partition.
[0018] The utility model is further configured such that a hole is provided on the top of the partition, the protective cover is fixed in the hole on the top of the partition, and the negative pressure fan is arranged above the corresponding protective cover inside the hole.
[0019] The utility model has the following beneficial effects:
[0020] 1. The utility model dehydrates the fabric firstly by squeezing the upper squeezing roller and the lower squeezing roller mutually, and then the pressure roller, the sponge roller and the pressing roller cooperate with each other to make the sponge roller absorb the residual moisture on the fabric, and finally the fabric passes through the drying chamber, and the air inside the drying chamber is heated by the heat conduction pipe to achieve the purpose of drying the fabric. This setting does not require manual operation throughout the process and has high efficiency. Moreover, the fabric is dehydrated twice and dried once, so the dehydration effect of the fabric is better and no need to be dried in the sun.
[0021] 2. The utility model winds up the dried fabric by means of a winding roller, and then operates the negative pressure fan to accelerate the air circulation speed inside the partition, thereby preventing the fabric from coming out of the drying chamber. Due to the decrease in temperature, the surface becomes moist, thereby preventing the fabric from getting moldy during storage.
[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 The present invention is a schematic diagram of the overall structure of a fabric dehydration device used in a scouring and bleaching machine.
[0025] Figure 2 The present invention is a schematic diagram of the overall internal structure of a shell for a fabric dehydration device of a scouring and bleaching machine.
[0026] Figure 3 The present invention is a schematic diagram of the internal structure of a shell for a cloth dehydration device used in a scouring and bleaching machine.
[0027] Figure 4 The present invention is a top view of a fabric dehydration device used in a scouring and bleaching machine.
[0028] Figure 5 This is a schematic diagram of the overall structure of the extrusion assembly for the dehydration component.
[0029] Figure 6 This is a schematic diagram of the overall structure of the drying assembly for the dehydration parts.
[0030] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0031] 100, installation component; 101, shell; 102, water squeezing chamber; 103, drying chamber; 104, partition; 105, winding chamber; 106, through hole; 102a, guide plate; 102b, water outlet bin; 102c, filter plate; 102d, activated carbon box; 102e, plugging cover; 200, dehydration component; 201, squeezing assembly; 201a, upper squeezing roller; 201b, lower squeezing roller; 201c, pressure roller; 201d, sponge roller; 201e, pressing roller; 202, drying assembly; 202a, heating device; 202b, heat pipe; 202c, C-type connecting pipe; 202d, spiral tube; 203, hysteresis component; 203a, upper guide roller; 203b, lower guide roller; 203c, through hole; 204, power component; 204a, upper gear; 204b, lower gear; 204c, first pulley; 204d, first connecting belt; 204e, second pulley; 204f, drive motor; 300, winding component; 301, winding component; 301a, curling component; 301a, second connecting belt; 301b, third pulley; 301c, winding roller; 301d, negative pressure fan; 301e, protective cover; 301f, vent. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0034] See also Figure 1 and 3 The utility model is a fabric dehydrating device for a bleaching machine, comprising a mounting component 100, comprising a housing 101, a water squeezing chamber 102 arranged inside the housing 101, a drying chamber 103 arranged on one side of the water squeezing chamber 102, a partition 104 arranged in the drying chamber 103, a winding chamber 105 arranged on one side of the partition 104, and the water squeezing chamber 102 arranged at the end of the housing 101.
[0035] Specifically, the water squeezing chamber 102 includes a guide plate 102a arranged inside the shell 101, a water outlet bin 102b opened at the bottom of the shell 101, a filter plate 102c arranged inside the water outlet bin 102b, an activated carbon box 102d arranged on one side of the filter plate 102c, and a sealing cover 102e passing through one side of the water outlet bin 102b.
[0036] The operation process of this embodiment is as follows: first, the collected water flows through the guide plate 102a to the inside of the water outlet bin 102b and is stored in the water outlet bin 102b. When it is needed, the sealing cover 102e is opened. Since the water is fluid, it will flow out from one side of the water outlet bin 102b, passing through the filter plate 102c and the activated carbon box 102d on the way. The filter plate 102c performs coarse filtration on the liquid to remove larger particles of impurities in the water, and then further filters through the filter plate 102c to filter out smaller impurities. After multiple filtrations, the water can reach a normal usage level. Specific embodiment 2
[0038] See also Figure 2-6 On the basis of the specific embodiment 1, the dehydration component 200 includes an extrusion component 201 arranged inside the water squeezing chamber 102, a drying component 202 arranged inside the drying chamber 103, a hysteresis component 203 arranged inside the drying chamber 103, and a power component 204 arranged on one side of the extrusion component 201.
[0039] Specifically, the squeezing assembly 201 includes an upper squeezing roller 201a disposed inside the housing 101, a lower squeezing roller 201b disposed at the bottom of the upper squeezing roller 201a, a pressure roller 201c disposed at one side of the lower squeezing roller 201b, a sponge roller 201d disposed at the bottom of the pressure roller 201c, and a pressing roller 201e disposed at the bottom of the sponge roller 201d. The drying assembly 202 includes a heating device 202a disposed at one side of the housing 101, and a heat pipe 202b disposed at one side of the heating device 202a. A C-type connecting tube 202c is arranged at the end of the heat-conducting tube 202b, and a spiral tube 202d is arranged at the end of the C-type connecting tube 202c; wherein, the two ends of the C-type connecting tube 202c respectively pass through the shell 101 and the water outlet bin 102b, the spiral tube 202d is fixedly connected to the water outlet bin 102b, and the hysteresis assembly 203 includes a lower guide roller 203b arranged inside the drying chamber 103, a lower guide roller 203b arranged on the bottom side of the drying chamber 103, and a through hole 203c opened on the partition 104.
[0040] Furthermore, the power assembly 204 includes an upper gear 204a arranged on one side of the upper squeezing roller 201a, a lower gear 204b arranged on one side of the lower squeezing roller 201b, a first pulley 204c arranged on one side of the lower gear 204b, a first connecting belt 204d arranged on the outside of the first pulley 204c, and a second pulley 204e arranged on the inside of the first connecting belt 204d; wherein the upper gear 204a and the lower gear 204b are meshingly connected.
[0041] The operation process of this embodiment is as follows: first, the fabric is passed through the upper squeezing roller 201a and the lower squeezing roller 201b, at which time 20c and the lower squeezing roller 201b will squeeze and dehydrate the fabric, and then the fabric is passed through between the pressure roller 201c and the sponge roller 201d, and the adsorption effect of the sponge roller 201d is used to further dehydrate the fabric, and then the sponge roller 201d is squeezed by the pressing roller 201e to squeeze out the excess water inside the pressing roller 201e to avoid affecting its adsorption effect. Finally, the water from the North Pole will flow into the water outlet bin 102b for use in other processes, saving resources. In addition, , and then the fabric is passed around the upper guide roller 203a and the lower guide roller 203b respectively, and the fabric is placed inside the heat pipe 202b, and then the heating device 202a is started to increase the air temperature inside the drying chamber 103, thereby drying the fabric. It is worth mentioning that the upper guide roller 203a and the lower guide roller 203b are respectively located on the upper and lower sides of the shell 101, and are not on the same vertical line, that is, when the fabric passes around them, it is in an inclined state, which prolongs the time the fabric stays in the drying chamber 103, thereby achieving a better drying effect, and also avoids the trouble of drying the fabric again.
[0042] Among them, the driving motor 204f serves as a driving source. When the driving motor 204f rotates, the upper squeezing roller 201a and the lower squeezing roller 201b rotate in opposite directions through the action of the upper gear 204a and the lower gear 204b. Under the action of the two, the fabric moves to the other side, and then the first pulley 204c and the second pulley 204e are connected through the first connecting belt 204d, so that the lower squeezing roller 201b and the sponge roller 201d rotate synchronously to ensure that the fabric can move normally. Specific embodiment three
[0044] See also Figure 2 and 5 , based on the specific embodiment 1 and the specific embodiment 2, further comprising a winding component 300, which comprises a winding assembly 301 disposed inside the partition 104;
[0045] The winding assembly 301 includes a second connecting belt 301a of the curling assembly arranged on the outer wall of the second pulley 204e, a third pulley 301b arranged inside the second connecting belt 301a of the curling assembly, a winding roller 301c arranged inside the third pulley 301b, a negative pressure fan 301d arranged on the top of the partition 104, a protective cover 301e arranged at the bottom of the negative pressure fan 301d, and ventilation holes 301f arranged on both sides of the partition 104.
[0046] Specifically, a hole is provided on the top of the partition 104, the protective cover 301e is fixed in the hole on the top of the partition 104, and the negative pressure fan 301d is provided above the corresponding protective cover 301e inside the hole.
[0047] The operation process of this embodiment is: first, under the action of the second connecting belt 301a of the curling component, the third pulley 301b and the second pulley 204e are rotated synchronously, and the sponge roller 201d and the winding roller 301c are rotated synchronously indirectly, thereby achieving the purpose of winding the fabric. In addition, by setting a protective cover plate 301e, the circulation rate of the air inside the partition 104 is increased to prevent moisture resorption due to a sudden drop in the temperature of the fabric.
[0048] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0049] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A fabric dehydration device for a scouring and bleaching machine, characterized in that: include, The mounting component (100) comprises a shell (101), a water squeezing chamber (102) arranged inside the shell (101), a drying chamber (103) arranged on one side of the water squeezing chamber (102), a partition (104) arranged in the drying chamber (103), a winding chamber (105) arranged on one side of the partition (104), and a water squeezing chamber (102) arranged at the end of the shell (101); The dehydration component (200) comprises an extrusion component (201) arranged inside the water squeezing chamber (102), a drying component (202) arranged inside the drying chamber (103), a hysteresis component (203) arranged inside the drying chamber (103), and a power component (204) arranged on one side of the extrusion component (201); The squeezing assembly (201) comprises an upper squeezing roller (201a) arranged inside the shell (101), a lower squeezing roller (201b) arranged at the bottom of the upper squeezing roller (201a), a pressure roller (201c) arranged at one side of the lower squeezing roller (201b), a sponge roller (201d) arranged at the bottom of the pressure roller (201c), and a pressing roller (201e) arranged at the bottom of the sponge roller (201d).
2. A fabric dehydration device for a scouring and bleaching machine according to claim 1, characterized in that: The water squeezing chamber (102) comprises a guide plate (102a) arranged inside the shell (101), a water outlet bin (102b) opened at the bottom of the shell (101), a filter plate (102c) arranged inside the water outlet bin (102b), an activated carbon box (102d) arranged on one side of the filter plate (102c), and a blocking cover (102e) penetrating one side of the water outlet bin (102b).
3. A fabric dehydration device for a scouring and bleaching machine according to claim 1, characterized in that: The drying component (202) comprises a heating device (202a) arranged on one side of the shell (101), a heat conducting pipe (202b) arranged on one side of the heating device (202a), a C-shaped connecting pipe (202c) arranged at the end of the heat conducting pipe (202b), and a spiral pipe (202d) arranged at the end of the C-shaped connecting pipe (202c); Wherein, the two ends of the C-shaped connecting pipe (202c) respectively penetrate the housing (101) and the water outlet bin (102b), and the spiral pipe (202d) is fixedly connected to the water outlet bin (102b).
4. A fabric dehydration device for a scouring and bleaching machine according to claim 1, characterized in that: The hysteresis component (203) comprises a lower guide roller (203b) arranged inside the drying chamber (103), a lower guide roller (203b) arranged on the bottom side of the drying chamber (103), and a through hole (203c) opened on the partition (104).
5. The fabric dehydration device for a scouring and bleaching machine according to claim 3, characterized in that: The power assembly (204) comprises an upper gear (204a) arranged on one side of the upper squeezing roller (201a), a lower gear (204b) arranged on one side of the lower squeezing roller (201b), a first pulley (204c) arranged on one side of the lower gear (204b), a first connecting belt (204d) sleeved on the outside of the first connecting belt (204c), and a second pulley (204e) arranged inside the first connecting belt (204d); The upper gear (204a) and the lower gear (204b) are meshingly connected.
6. A fabric dehydration device for a scouring and bleaching machine according to claim 5, characterized in that: It also includes a winding component (300), which includes a winding assembly (301) arranged inside the partition (104); The winding assembly (301) includes a second connecting belt (301a) of the curling assembly arranged on the outer wall of the second pulley (204e), a third pulley (301b) arranged inside the second connecting belt (301a) of the curling assembly, a winding roller (301c) arranged inside the third pulley (301b), a negative pressure fan (301d) arranged on the top of the partition (104), a protective cover (301e) arranged at the bottom of the negative pressure fan (301d), and ventilation holes (301f) arranged on both sides of the partition (104).
7. A fabric dehydration device for a scouring and bleaching machine according to claim 6, characterized in that: The partition (104) is provided with a hole at the top, the protective cover (301e) is fixed in the hole at the top of the partition (104), and the negative pressure fan (301d) is arranged above the protective cover (301e) inside the hole.