Feeding mechanism of energy-saving shotcrete machine
By using shovel hopper, sweeping impeller, drive mechanism and other devices in the feeding mechanism of the sprayer, the problem of difficult to effectively convey when there is less material in the prior art is solved, and efficient and stable material transportation and unloading are achieved.
Patent Information
- Application Number
- CN202421400354.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-19
AI Technical Summary
When the feeding mechanism of existing sprayers is small, due to insufficient friction, it is difficult to provide sufficient driving force to overcome gravity and resistance during the conveying process, resulting in the inability to effectively push the material upward due to insufficient friction.
A feeding mechanism of an energy-saving sprayer is designed, using devices such as shovel hopper, sweeping impeller, driving mechanism, rotating mechanism and synchronization mechanism. The shovel hopper is inserted into the concrete pile through the shovel hopper. The sweep impeller transfers the ground material to the shovel hopper, and the upward movement and rotation of the shovel hopper is realized through the drive mechanism and the rotating mechanism to ensure that the material can be discharged into the storage hopper smoothly.
The feeding mechanism can effectively handle less materials, ensure that the materials can be transported smoothly to the storage hopper, avoiding the problems of incomplete unloading and splashing of materials, and is simple to operate and efficient.
Smart Images

Figure CN222701534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete equipment, in particular to a feeding mechanism of an energy-saving shotcrete machine. Background Art
[0002] Shotcrete machine is a new type of high-efficiency shotcrete machine, which is mainly suitable for 5m*5m section tunnel concrete shotcrete operation. When constructing the surface of a building, a shotcrete machine is needed to carry out concrete wall construction. When in use, the shotcrete machine sprays the concrete mixture directly onto the surface of the building, so that a new concrete wall is formed on the surface of the building to reinforce the surface of the building.
[0003] In the prior art, the feeding mechanism of the shotcrete machine generally uses a spiral conveying pipe to transport materials from the ground to the storage hopper. The spiral conveying relies on the friction between the material and the spiral blade and the material to push the material upward. When the material is small, the friction is insufficient and it is difficult to provide sufficient driving force to overcome gravity and the resistance during the conveying process, resulting in the inability to effectively push the material upward. Utility Model Content
[0004] The utility model aims to solve the problems in the background technology and proposes a feeding mechanism for an energy-saving shotcrete machine.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A feeding mechanism of an energy-saving shotcrete machine comprises a base, a storage hopper is fixedly installed on the top surface of the base, two brackets are symmetrically installed on the top surface of the base, the two brackets are slidably connected to a support plate, and a plurality of support plates are fixedly connected, the bracket drives each support plate to slide through a driving mechanism, a shovel bucket is rotatably connected between the plurality of support plates, a sweeping impeller is symmetrically rotatably connected in the shovel bucket, a back plate is rotatably connected in the shovel bucket, and the back plate and the shovel bucket are both rotatably connected via a rotating mechanism.
[0007] Preferably, the driving mechanism includes a first motor, and the first motor is fixedly mounted on the top surface of one of the brackets, the output shaft of the first motor passes through the bracket and is connected to a threaded rod, and the bottom end of the threaded rod is rotatably connected to the top surface of the base, a sliding column is fixedly mounted in the other bracket, a threaded sleeve is fixedly mounted on the outer side of each support plate, and one of the threaded sleeves is threadedly connected to the threaded rod, and the other threaded sleeve is slidably connected to the sliding column.
[0008] Preferably, the rotating mechanism includes a drive shaft and a rotating shaft, and the two ends of the drive shaft and the rotating shaft are respectively rotatably connected to the side surfaces of the corresponding support plates, and the drive shaft is fixedly connected to the bottom plate of the shovel bucket, and the rotating shaft is fixedly connected to the back plate, and the drive shaft and the rotating shaft are connected through a synchronization mechanism.
[0009] Preferably, the synchronization mechanism includes two synchronization wheels, and the two synchronization wheels are respectively installed on the rotating shaft and the driving shaft, and the two synchronization wheels are jointly sleeved with a synchronization belt.
[0010] Preferably, a plurality of fixing plates are installed between the two support plates, a plurality of fixing grooves are symmetrically provided on the bottom surface of the shovel bucket, and each fixing plate corresponds to the position of the fixing groove.
[0011] Preferably, a second motor is fixedly mounted on the side surface of one of the support plates, and the second motor passes through the support plate and is connected to the drive shaft.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model is provided with a shovel bucket, a sweeping impeller and other devices, so as to achieve the purpose of inserting the shovel bucket into the concrete pile through the moving device under the base, and then transferring the materials on the ground to the shovel bucket through the sweeping impeller, and this method can clean less materials.
[0014] 2. The utility model realizes the upward movement of the shovel bucket by setting up a driving mechanism, a rotating mechanism, a synchronous mechanism and other devices. When it reaches the top, the shovel bucket is rotated by the rotating mechanism to discharge the material into the storage hopper. At the same time, the back plate can be opened by the synchronous mechanism to avoid incomplete discharge of the material in the shovel bucket. At the same time, the material is guided to prevent it from falling directly and splashing.
[0015] To sum up, the utility model is simple to operate when in use. By setting up devices such as a shovel hopper and a sweeping impeller, a small amount of material can be transferred to the storage hopper. By setting up devices such as a driving mechanism, a rotating mechanism, and a synchronization mechanism, the back panel can be opened to avoid incomplete unloading of materials in the shovel hopper. At the same time, the material can be guided to prevent it from falling directly and splashing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a feeding mechanism of an energy-saving shotcrete machine proposed in the utility model;
[0017] Figure 2 This is a structural schematic diagram of the support plate connection of the feeding mechanism of an energy-saving shotcrete machine proposed by the utility model;
[0018] Figure 3The utility model is a schematic diagram of the synchronous mechanism structure of the feeding mechanism of an energy-saving shotcrete machine.
[0019] In the figure: 1 base, 2 storage hopper, 3 bracket, 4 first motor, 5 threaded rod, 6 sliding column, 7 support plate, 8 shovel hopper, 9 sweeping impeller, 10 threaded sleeve, 11 fixed plate, 12 rotating shaft, 13 driving shaft, 14 fixed groove, 15 synchronous wheel, 16 synchronous belt, 17 back plate, 18 second motor. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Reference Figure 1-3 , a feeding mechanism of an energy-saving shotcrete machine, comprising a base 1, a storage hopper 2 is fixedly installed on the top surface of the base 1, two brackets 3 are symmetrically installed on the top surface of the base 1, the two brackets 3 are slidably connected with support plates 7, and multiple support plates 7 are fixedly connected, and multiple fixed plates 11 are commonly installed between the two support plates 7, and a plurality of fixed grooves 14 are symmetrically opened on the bottom surface of the shovel hopper 8, and each fixed plate 11 corresponds to the position of the fixed groove 14. It should be noted that through the fixed connection of multiple support plates 7, one of the support plates 7 is driven to slide, and the other support plate 7 also slides accordingly, and the setting of the fixed plate 11 can provide support force for the shovel hopper 8;
[0022] The bracket 3 drives each support plate 7 to slide through a driving mechanism, and the driving mechanism includes a first motor 4, and the first motor 4 is fixedly installed on the top surface of one of the brackets 3, the output shaft of the first motor 4 passes through the bracket 3 and is connected to a threaded rod 5, and the bottom end of the threaded rod 5 is rotatably connected to the top surface of the base 1, and a sliding column 6 is fixedly installed in the other bracket 3, and a threaded sleeve 10 is fixedly installed on the outside of each support plate 7, and one of the threaded sleeves 10 is threadedly connected to the threaded rod 5, and the other threaded sleeve 10 is slidably connected to the sliding column 6. It should be noted that by starting the first motor 4, the threaded rod 5 is driven to rotate, thereby driving one of the support plates 7 to move, and the other support plate 7 is slid on the sliding column 6, thereby limiting the support plate 7 so that it cannot rotate and can only move linearly;
[0023] A shovel bucket 8 is rotatably connected between multiple support plates 7, and a sweeping impeller 9 is symmetrically rotatably connected in the shovel bucket 8. Through the mutual cooperation of multiple sweeping impellers 9, the material on the ground can be swept into the shovel bucket 8. It is worth mentioning that the sweeping impeller 9 is made of hard material, and a back plate 17 is rotatably connected in the shovel bucket 8. The back plate 17 and the shovel bucket 8 are both connected and rotated through a rotating mechanism. The rotating mechanism includes a drive shaft 13 and a rotating shaft 12, and the two ends of the drive shaft 13 and the rotating shaft 12 are respectively rotatably connected to the side surfaces of the corresponding support plates 7, and the drive shaft 13 is fixedly connected to the bottom plate of the shovel bucket 8, and the rotating shaft 12 is fixedly connected to the back plate 17. The drive shaft 13 and the rotating shaft 12 are connected through a synchronization mechanism. The synchronization mechanism includes two synchronization wheels 15, and the two The synchronous wheels 15 are respectively installed on the rotating shaft 12 and the driving shaft 13. The two synchronous wheels 15 are jointly sleeved with a synchronous belt 16. A second motor 18 is fixedly installed on the side of one of the support plates 7, and the second motor 18 penetrates the support plate 7 and is connected to the driving shaft 13. It is worth mentioning that by starting the second motor 18, the driving shaft 13 is driven to rotate, and then the shovel bucket 8 is driven to rotate. Then, through the setting of the synchronous mechanism, the back plate 17 is driven to rotate synchronously, and then the shovel bucket 8 is opened. At this time, the material slides onto the back plate 17 under the action of gravity, and then falls into the storage hopper 2, avoiding incomplete unloading of the material in the shovel bucket 8. At the same time, the material can be guided by the back plate 17 to avoid it falling directly into the storage hopper 2 and causing splashing.
[0024] When the utility model is used, firstly, the base 1 is moved to insert the shovel bucket 8 into the concrete material pile on the bottom surface, and then the sweeping impeller 9 can help the shovel bucket 8 to sweep the concrete into the shovel bucket 8, and then the first motor 4 is started, and the two support plates 7 are driven to move upward through the cooperation of the bracket 3 and the threaded sleeve 10, and the shovel bucket 8 is driven to move upward at the same time;
[0025] When it moves to the top, the second motor 18 can be started, and the driving shaft 13 can be driven to rotate by the second motor 18, so that the shovel bucket 8 can be rotated to introduce materials into the storage hopper 2, and the rotating shaft 12 can be driven by the synchronization mechanism to rotate synchronously, thereby driving the back plate 17 to rotate, and the shovel bucket 8 can be opened. Then, the material slides onto the back plate 17 under the action of gravity, and then falls into the storage hopper 2 to complete the feeding.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A feeding mechanism of an energy-saving shotcrete machine, comprising a base (1), characterized in that: A storage hopper (2) is fixedly mounted on the top surface of the base (1); two brackets (3) are symmetrically mounted on the top surface of the base (1); the two brackets (3) are both slidably connected to a support plate (7), and a plurality of support plates (7) are fixedly connected to each other; the bracket (3) drives each support plate (7) to slide via a driving mechanism; a shoveling hopper (8) is rotatably connected to the plurality of support plates (7); a sweeping impeller (9) is symmetrically rotatably connected inside the shoveling hopper (8); a back plate (17) is rotatably connected inside the shoveling hopper (8); the back plate (17) and the shoveling hopper (8) are both rotatably connected via a rotating mechanism.
2. The feeding mechanism of an energy-saving spraying machine according to claim 1 is characterized in that: The driving mechanism comprises a first motor (4), and the first motor (4) is fixedly mounted on the top surface of one of the brackets (3), the output shaft of the first motor (4) passes through the bracket (3) and is connected to a threaded rod (5), and the bottom end of the threaded rod (5) is rotatably connected to the top surface of the base (1), a sliding column (6) is fixedly mounted in the other bracket (3), and a threaded sleeve (10) is fixedly mounted on the outer side of each support plate (7), and one of the threaded sleeves (10) is threadedly connected to the threaded rod (5), and the other threaded sleeve (10) is slidably connected to the sliding column (6).
3. The feeding mechanism of an energy-saving spraying machine according to claim 2 is characterized in that: The rotating mechanism comprises a driving shaft (13) and a rotating shaft (12), and the two ends of the driving shaft (13) and the rotating shaft (12) are respectively rotatably connected to the side surfaces of the corresponding support plates (7), and the driving shaft (13) is fixedly connected to the bottom plate of the shovel bucket (8), and the rotating shaft (12) is fixedly connected to the back plate (17), and the driving shaft (13) and the rotating shaft (12) are connected via a synchronization mechanism.
4. The feeding mechanism of the energy-saving spraying machine according to claim 3 is characterized in that: The synchronization mechanism comprises two synchronization wheels (15), and the two synchronization wheels (15) are respectively mounted on the rotating shaft (12) and the driving shaft (13), and the two synchronization wheels (15) are jointly sleeved with a synchronization belt (16).
5. The feeding mechanism of the energy-saving spraying machine according to claim 4 is characterized in that: A plurality of fixing plates (11) are installed between the two support plates (7); a plurality of fixing grooves (14) are symmetrically provided on the bottom surface of the shovel bucket (8); and each fixing plate (11) corresponds to a fixing groove (14) in position.
6. The feeding mechanism of the energy-saving spraying machine according to claim 5 is characterized in that: A second motor (18) is fixedly mounted on the side surface of one of the support plates (7), and the second motor (18) passes through the support plate (7) and is connected to the drive shaft (13).