A hoisting mechanism for intelligent vibration
By designing a lifting mechanism for intelligent vibration, including lifting tracks and AGV vehicles, the problems of low efficiency and poor safety of manual vibration in the prior art are solved, and stable connection and efficient construction of vibration equipment are achieved.
Patent Information
- Application Number
- CN202420689599.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-07
AI Technical Summary
During the side wall pouring process, in the prior art, manual hand-held vibrating rods are vibrating, which has high working strength, low efficiency and a risk of high altitude operations. The existing hoisting connection structure cannot meet the weight and vibration requirements of the vibration equipment.
A lifting mechanism for intelligent vibration is designed, including lifting tracks and lifting AGV vehicles. The lifting AGV vehicles can move on the track and drive the vibration equipment to move to a designated position through the driving mechanism to achieve stable vibration operation.
The stable connection and construction process of vibration equipment are realized, the vibration efficiency and safety are improved, and the ability to withstand large weights and maintain stability during the vibration process.
Smart Images

Figure CN222701539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intelligent vibration, in particular to a hoisting mechanism for intelligent vibration. Background Art
[0002] In the process of pouring the side wall, especially when pouring the side wall with a higher pouring depth (such as the side wall of a subway station), segmented pouring is generally adopted. The lower side wall is poured first, and then the concrete is poured upward on the poured side wall. During the pouring process, the concrete needs to be vibrated. In the prior art, it is generally vibrated manually by holding a hose of a vibrating rod. During the vibrating process, it is necessary to stand on the poured side wall to vibrate. Not only is the work intensity high, but the vibration efficiency is low. In addition, since the operator needs to work at high altitude, the operation process is very dangerous. Therefore, it is necessary to design a vibrating robot that can work at high altitude. Since the vibrating equipment is heavy and the vibrating equipment will emit large vibrations when working, the hoisting connection structure in the prior art cannot meet the needs of vibration construction. Utility Model Content
[0003] The utility model provides a hoisting mechanism for intelligent vibration, which makes the connection and construction process of the vibration more stable.
[0004] In order to solve the above technical problems, the utility model provides a hoisting mechanism for intelligent vibration, comprising:
[0005] The hoisting track is hoisted at the set position along the preset direction;
[0006] A hoisting AGV vehicle is hoisted and arranged below the hoisting track and the hoisting AGV vehicle can move along a preset direction on the hoisting track. The hoisting AGV vehicle at least includes a driving mechanism, and the driving mechanism is used to drive the hoisting AGV vehicle to move on the hoisting track. The hoisting track is a tubular track, and the bottom of the tubular track has a long groove extending in the length direction of the hoisting track. The hoisting AGV vehicle includes an AGV body, a connecting component and a hoisting wheel. The AGV body is connected to the equipment bracket, and the hoisting wheel is arranged inside the hoisting track and the hoisting wheel contacts the inner lower surface of the hoisting track. The connecting component is connected to the hoisting wheel, and the connecting component extends from the long groove to connect to the AGV body.
[0007] As a preferred embodiment of the above technical solution, a mounting block is fixedly provided on the top of the connecting component, the two lifting wheels are rotatably mounted on both sides of the mounting block, the mounting block is located inside the lifting rail, and the two lifting wheels are respectively located on both sides of the long groove.
[0008] As a preferred embodiment of the above technical solution, the driving mechanism includes a driving wheel, the driving wheel is connected to the hoisting AGV vehicle, and the driving wheel is in contact with the lower surface of the outside of the hoisting track.
[0009] As a preferred embodiment of the above technical solution, the driving wheel is a hub motor.
[0010] As a preferred embodiment of the above technical solution, a driving bracket extending obliquely outward is provided on the AGV body, the driving wheel is mounted on the driving bracket, and the connecting end of the driving bracket and the AGV body is fixed by bolts.
[0011] As a preferred embodiment of the above technical solution, a measuring mechanism is provided on the AGV body, and the measuring mechanism is used to obtain the moving distance of the hoisting AGV on the hoisting track.
[0012] As a preferred embodiment of the above technical solution, the measuring mechanism includes a pressed wheel, a measuring bracket, an encoder and a control main board, the pressed wheel is connected to the AGV body, the pressed wheel is rotatably mounted on the measuring bracket, the main shaft of the pressed wheel is connected to the encoder, the pressed wheel is in contact with the lower surface of the lifting rail, and the encoder is electrically connected to the control main board.
[0013] As a preferred embodiment of the above technical solution, a mounting seat is provided on the hoisting AGV vehicle, a mounting hole is formed on the mounting seat, a mounting shaft is provided on the measuring bracket, the mounting shaft cooperates with the mounting hole, the mounting seat is formed with a groove extending to the mounting hole and the surface of the mounting seat, threaded holes are provided on both sides of the groove, and locking bolts are provided in the threaded holes.
[0014] As a preferred embodiment of the above technical solution, the connecting component is a long screw rod, the long screw rod is threadedly connected to the connecting bracket, and locking nuts are provided on the long screw rod and on both sides of the connecting bracket.
[0015] As a preferred embodiment of the above technical solution, the surface of the pressing wheel is formed with an annular protrusion, and the annular protrusion is located in the long groove.
[0016] The utility model provides a hoisting mechanism for intelligent vibration, in which a hoisting AGV car is connected to the vibration equipment, which can not only realize the movement of the vibration equipment at the vibration position to vibrate different construction positions, but also can realize a larger load-bearing capacity and make the connection with the vibration equipment more stable. Moreover, during the vibration process, the hoisting AGV car will not fall off the track, so that the vibration connection and construction process are more stable.
[0017] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of an intelligent vibrating device according to this embodiment is shown;
[0019] Figure 2 A schematic diagram of the connection structure of the vibrating device in this embodiment is shown;
[0020] Figure 3 Shows Figure 1 A is an enlarged schematic diagram;
[0021] Figure 4 The three-dimensional structure schematic diagram of the hoisting AGV vehicle in this embodiment is shown;
[0022] Figure 5 A partial schematic diagram of the hoisting track in this embodiment is shown;
[0023] In the figure: 10, hoisting track; 20, hoisting AGV vehicle; 30, vibrating equipment; 40, connecting bracket; 50, control mechanism; 101, long groove; 201, AGV body; 202, mounting seat; 203, encoder; 204, driving bracket; 205, driving wheel; 206, hoisting wheel; 207, connecting component; 208, mounting block; 209, annular protrusion; 210, pressing wheel; 211, measuring bracket; 212, slotting; 301, equipment bracket; 302, winding reel; 303, flexible connector; 304, vibrating rod; 501, switch bracket; 502, travel switch; 503, collision bracket; 504, through-opening. DETAILED DESCRIPTION
[0024] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0025] See also Figures 1 to 5 The utility model embodiment provides an intelligent vibrating device, comprising:
[0026] The hoisting track 10 is hoisted at a set position along a preset direction;
[0027] The hoisting AGV vehicle 20 is hoisted and arranged below the hoisting track 10 and the hoisting AGV vehicle 20 can move along a preset direction on the hoisting track 10. The hoisting AGV vehicle 20 at least includes a driving mechanism, and the driving mechanism is used to drive the hoisting AGV vehicle 20 to move on the hoisting track 10;
[0028] The vibrating device 30 is hoisted and arranged below the hoisting AGV vehicle 20. The vibrating device 30 includes an equipment bracket 301, a vibrating rod 304, a flexible connecting piece 303, a winding disk 302 and a winding drive mechanism. The equipment bracket 301 is connected to the hoisting AGV vehicle 20, the winding disk 302 is rotatably arranged on the equipment bracket 301, the flexible connecting piece 303 is wound on the winding disk 302, the flexible connecting piece 303 hangs down and is connected to the vibrating rod 304, the winding drive mechanism is connected to the winding disk 302, and the winding drive mechanism is used to drive the winding disk 302 to rotate.
[0029] The present embodiment provides an intelligent vibrating device, which includes a hoisting track 10, a hoisting AGV vehicle 20 and a vibrating device 30. The hoisting track 10 is arranged above the vibrating position according to the vibration environment, and the hoisting AGV vehicle 20 is hoisted and arranged below the hoisting track 10, and the vibrating device 30 is hoisted below the hoisting AGV vehicle 20. The vibrating device 30 is driven by a driving mechanism to move to a specified vibrating position, and then the winding disk 302 unwinds the flexible connecting member 303 under the drive of the winding drive mechanism, so that the vibrating rod 304 moves downward until the vibrating rod 304 is inserted into the concrete, and the vibrating rod 304 is started to vibrate the concrete. After the vibration is completed, the winding drive mechanism drives the winding disk 302 to rewind, thereby driving the vibrating rod 304 to rise to a specified height, and then the driving mechanism drives the hoisting AGV vehicle 20 to move to the next vibrating position. Compared with the prior art of vibrating by manual standing at a high place, it can not only improve the efficiency, but also improve the safety of the vibration construction.
[0030] In this embodiment, a plurality of hoisting AGV vehicles 20 can be arranged on the hoisting track 10, and the hoisting AGV vehicles 20 are connected to the vibrating equipment 30 through the connecting bracket 40, and each connecting bracket 40 is symmetrically provided with at least two vibrating equipment 30, and a plurality of vibrating equipment 30 can work simultaneously during vibration.
[0031] In a further possible implementation of this embodiment, a vibration generator is provided inside the vibrating rod 304, and the flexible connecting member 303 is a tensile cable, and the inner core wire of the tensile cable is electrically connected to the vibration generator.
[0032] Since the flexible connector 303 in this embodiment adopts a tensile cable, it can greatly reduce the size of the overall structure, especially the size of the winding drum 302, and can make the overall structure lighter. Specifically, the flexible connector 303 in the prior art is generally composed of a hose and a cable, which not only makes the flexible connector 303 large in size, but also makes the winding drum 302 inconvenient to wind up.
[0033] In a further feasible embodiment of the present embodiment, the hoisting track 10 is a tubular track, and the bottom of the tubular track has a long groove 101 extending in the length direction of the hoisting track 10. The hoisting AGV vehicle 20 includes an AGV body 201, a connecting component 207 and a hoisting wheel 206. The AGV body 201 is connected to the equipment bracket 301. The hoisting wheel 206 is arranged inside the hoisting track 10 and the hoisting wheel 206 is in contact with the inner lower surface of the hoisting track 10. The connecting component 207 is connected to the hoisting wheel 206. The connecting component 207 extends from the long groove 101 and is connected to the AGV body 201.
[0034] The hoisting wheel 206 and the tubular track can make the hoisting installation not only convenient but also more stable in connection with the hoisting track 10 .
[0035] In a further implementable embodiment of this embodiment, a mounting block 208 is fixedly provided on the top of the connecting component 207, and two lifting wheels 206 are rotatably installed on both sides of the mounting block 208. The mounting block 208 is located inside the lifting rail 10, and the two lifting wheels 206 are respectively located on both sides of the long groove 101.
[0036] The two hoisting wheels 206 in this embodiment are respectively located on both sides of the long groove 101, which can make the hoisting AGV vehicle 20 more stable during movement, and can also improve the stability of the vibrating rod 304 during the vibration process.
[0037] In a further implementable embodiment of the present embodiment, the driving mechanism includes a driving wheel 205 , which is connected to the hoisting AGV 20 , and the driving wheel 205 is in contact with the lower surface of the exterior of the hoisting track 10 .
[0038] In this embodiment, the hoisting wheel 206 contacts the inner surface of the hoisting track 10, while the driving wheel 205 contacts the outer surface of the hoisting track 10, which can make the overall structure more stable.
[0039] In a further possible implementation of this embodiment, the driving wheel 205 is a hub motor.
[0040] The driving wheel 205 in this embodiment adopts an integrated hub motor, which can be rotated by the wheel itself without the need for additional driving components such as motors. It not only works more stably but also is more convenient to control. A soft layer is provided on the outer side of the hub motor in this embodiment, and anti-slip protrusions are provided on the outer surface of the soft layer, which can increase friction. In addition, the surface of the soft layer in this embodiment is provided with an indicator arrow protruding from its surface, which corresponds to the long groove 101, and the hub motor can provide a more stable and greater driving force.
[0041] In a further implementable embodiment of the present invention, a driving bracket 204 extending obliquely outward is provided on the AGV body 201 , a driving wheel 205 is mounted on the driving bracket 204 , and a connecting end of the driving bracket 204 and the AGV body 201 is fixed by bolts.
[0042] The driving bracket 204 in this embodiment extends obliquely, and can adjust the driving wheel 205 .
[0043] In a further feasible embodiment of the present invention, a measuring mechanism is provided on the AGV body 201 , and the measuring mechanism is used to obtain the moving distance of the hoisting AGV 20 on the hoisting track 10 .
[0044] In this embodiment, the moving distance of the hoisting AGV vehicle 20 on the hoisting track 10 can be obtained through the measuring mechanism, which can facilitate control.
[0045] In a further implementable embodiment of this embodiment, the measuring mechanism includes a pressing wheel 210, a measuring bracket 211, an encoder 203 and a control main board (not shown in the figure), the pressing wheel 210 is connected to the AGV body 201, the pressing wheel 210 is rotatably mounted on the measuring bracket 211, the main shaft of the pressing wheel 210 is connected to the encoder 203, the pressing wheel 210 is in contact with the lower surface of the lifting rail 10, and the encoder 203 is electrically connected to the control main board.
[0046] Specifically, when the AGV body 201 moves, the rotating wheel 210 is pressed to rotate, and the encoder 203 can collect the moving distance, and can transmit the data to the control mainboard.
[0047] In addition, the vibration generator and the driving mechanism inside the vibrating rod 304 in this embodiment are both connected to the control main board via electrical signals.
[0048] In a further implementable embodiment of the present invention, a control mechanism 50 is provided on the equipment support 301 , and the control mechanism 50 is used to control the rising height of the vibrating rod 304 .
[0049] The connecting component 207 in this embodiment is a long screw rod, which is threadedly connected to the connecting bracket 40 , and locking nuts are arranged on the long screw rod and on both sides of the connecting bracket 40 .
[0050] The control mechanism 50 in this embodiment includes a travel switch 502, a switch bracket 501 and a collision bracket 503. The collision bracket 503 can move relative to the switch bracket 501. A penetration opening 504 is formed on the collision bracket 503. The penetration opening 504 allows the flexible connector 303 to pass through it while the vibrating rod 304 cannot pass through it. During the winding process, when the vibrating rod 304 rises to a set height, the vibrating rod 304 contacts the collision bracket 503 and then drives the collision bracket 503 to move to contact the travel switch 502. The travel switch 502 transmits a signal to the control main board, and the control main board controls the winding drive mechanism so that the vibrating rod 304 stays at the set height.
[0051] The hoisting AGV vehicle 20 in this embodiment is provided with a mounting seat 202, and a mounting hole is formed on the mounting seat 202. A mounting shaft is provided on the measuring bracket 211, and the mounting shaft cooperates with the mounting hole. The mounting seat 202 is formed with a groove 212 extending to the mounting hole and the surface of the mounting seat 202. Threaded holes are provided on both sides of the groove 212, and locking bolts are provided in the threaded holes. By tightening the locking bolts, the mounting shaft is clamped and locked in the mounting hole. This structure can be more convenient for adjustment.
[0052] In addition, an annular protrusion 209 is formed on the surface of the pressing wheel 210 in this embodiment. The annular protrusion 209 is located in the long groove 101, which can better cooperate with the hanging rail 10, prevent the pressing wheel 210 from slipping, and improve the measurement accuracy.
[0053] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.
[0054] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0055] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A hoisting mechanism for intelligent vibration, characterized in that: include: The hoisting track is hoisted at the set position along the preset direction; A hoisting AGV vehicle is hoisted and arranged below the hoisting track and the hoisting AGV vehicle can move along a preset direction on the hoisting track. The hoisting AGV vehicle at least includes a driving mechanism, and the driving mechanism is used to drive the hoisting AGV vehicle to move on the hoisting track. The hoisting track is a tubular track, and the bottom of the tubular track has a long groove extending in the length direction of the hoisting track. The hoisting AGV vehicle includes an AGV body, a connecting component and a hoisting wheel. The AGV body is connected to the equipment bracket, and the hoisting wheel is arranged inside the hoisting track and the hoisting wheel contacts the inner lower surface of the hoisting track. The connecting component is connected to the hoisting wheel, and the connecting component extends from the long groove to connect to the AGV body.
2. The lifting mechanism for intelligent vibration according to claim 1 is characterized in that: A mounting block is fixedly arranged on the top of the connecting component, and the two hoisting wheels are rotatably mounted on both sides of the mounting block. The mounting block is located inside the hoisting track, and the two hoisting wheels are respectively located on both sides of the long slot.
3. The hoisting mechanism for intelligent vibration according to claim 1, characterized in that: The driving mechanism includes a driving wheel, the driving wheel is connected to the hoisting AGV vehicle, and the driving wheel is in contact with the lower surface of the outside of the hoisting track.
4. The hoisting mechanism for intelligent vibration according to claim 3 is characterized in that: The driving wheel is a hub motor.
5. The hoisting mechanism for intelligent vibration according to claim 3 is characterized in that: The AGV body is provided with a driving bracket extending obliquely outward, the driving wheel is mounted on the driving bracket, and the connecting end of the driving bracket and the AGV body is fixed by bolts.
6. The hoisting mechanism for intelligent vibration according to claim 1, characterized in that: The AGV body is provided with a measuring mechanism, and the measuring mechanism is used to obtain the moving distance of the hoisting AGV on the hoisting track.
7. The hoisting mechanism for intelligent vibration according to claim 6, characterized in that: The measuring mechanism includes a pressed wheel, a measuring bracket, an encoder and a control main board. The pressed wheel is connected to the AGV body, rotatably mounted on the measuring bracket, the main shaft of the pressed wheel is connected to the encoder, the pressed wheel contacts the lower surface of the lifting rail, and the encoder is electrically connected to the control main board.
8. The hoisting mechanism for intelligent vibration according to claim 7, characterized in that: The hoisting AGV vehicle is provided with a mounting seat, a mounting hole is formed on the mounting seat, a mounting shaft is provided on the measuring bracket, the mounting shaft cooperates with the mounting hole, the mounting seat is formed with a groove extending to the mounting hole and the surface of the mounting seat, threaded holes are provided on both sides of the groove, and locking bolts are provided in the threaded holes.
9. The hoisting mechanism for intelligent vibration according to claim 7, characterized in that: The connecting component is a long screw rod, the long screw rod is threadedly connected to the connecting bracket, and locking nuts are arranged on the long screw rod and on both sides of the connecting bracket.
10. The hoisting mechanism for intelligent vibration according to claim 7, characterized in that: An annular protrusion is formed on the surface of the pressing rotating wheel, and the annular protrusion is located in the long groove.