Steel-concrete structure integrated prefabricated wall panel without external frame construction device

By designing a steel-concrete structure integrated prefabricated wall panel construction device including base, clamping structure and mobile structure, the problem that existing devices cannot quickly grasp the wall panels, and the rapid installation and high automation construction of the wall panels are achieved.

CN222701550UActive Publication Date: 2025-04-01ZHEJIANG ZHENGJIANG CONSTR ENG CO LTD
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Patent Information

Application Number
CN202421359417.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-04-01
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing simple device that is equipped with ALC wall panel installation cannot quickly and easily grasp the wall panel during use, resulting in trouble in the installation process.

Method used

A steel-concrete structure integrated prefabricated wall panel construction device is designed, including base, clamping structure and mobile structure. The base is matched by the rope winder and the draw rope, and the clamping structure is matched by the hydraulic rod and the slider to achieve grip, lift, tilt and position adjustment of the wall panel.

Benefits of technology

The device has omnidirectional movement function, which can quickly and labor-savingly install wall panels, reduce construction personnel, improve construction automation level, and ensure construction safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wall panel construction devices, and discloses a steel-concrete structure integrated prefabricated wall panel construction device without an external frame, including a base, the base including a bottom plate, a bracket installed at one end of the bottom plate, a counterweight frame installed at the end away from the bracket, a rope winder installed on the middle surface of the bottom plate, a pull rope connected inside the rope winder, and a fixed pulley connected to the middle transmission of the pull rope. The utility model has an omnidirectional movement function through the mutual cooperation between the internal structures, and can push the device to the wall panel placement area more quickly and labor-savingly, complete the operations of grabbing, lifting, tilting and fine-tuning the position of the wall panel through the clamping structure, and finally install the wall panel in place. Compared with the existing installation method of multiple people cooperating with auxiliary machinery, the entire installation process reduces the number of construction personnel, the safety of the personnel is guaranteed, and the automation level of the construction operation is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wall panel construction devices, in particular to a steel-concrete structure integrated prefabricated wall panel construction device without an external frame. Background Art

[0002] Prefabricated shear wall panels are a prefabricated concrete structural system. The wall panels use additional steel bars to form shear walls and reinforce the wall system, making the entire building structure more load-bearing and stable. The performance of prefabricated shear wall panels is very good. In addition to the advantages of traditional concrete walls such as earthquake resistance, fire resistance, and sound insulation, it also has the characteristics of high strength, high toughness and durability.

[0003] The utility model patent application document with the announcement number "CN216690426U" discloses a simple device for installing ALC wall panels, which is mainly composed of a bracket, a mounting frame, a motor, a hanging rod, a fixed pulley, a wire rope and a hook. The technical solution has the advantage of simple structure and solves the problem that the existing wall panels are heavy, large in size and have a large construction range. In this case, the installation progress is slow and the safety factor is low if it is only manual.

[0004] The simple device for installing ALC wall panels disclosed in the above document has the following defects: during use, the hook installed inside the device for installing the wall panels cannot quickly and conveniently grab the wall panels, so the process of grabbing the wall panels is more troublesome.

[0005] It can be seen from this that the existing simple device for installing ALC wall panels does not have an automatic clamping structure, and it is necessary to improve the existing deficiencies and provide an integrated prefabricated wall panel construction device without an external frame. Utility Model Content

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model is a prefabricated wall panel construction device with integrated steel-concrete structure and no external frame, comprising a base, the base comprising a bottom plate, one end of the bottom plate is equipped with a bracket, the end away from the bracket is equipped with a counterweight frame, the middle surface of the bottom plate is equipped with a rope winder, the inside of the rope winder is connected with a pull rope, the middle part of the pull rope is connected with a fixed pulley for transmission, the other end of the pull rope is equipped with a sleeve column, a rotating shaft is installed on one side of the base, a clamping structure is rotatably installed on the outer surface of the rotating shaft, and a moving structure is installed on the lower surface of the base.

[0008] Furthermore, the clamping structure includes a mounting plate, a fixed clamping plate is installed at one end of the mounting plate, a mounting groove is opened at the other end of the mounting plate, a guide rail is installed on the inner surface of the mounting groove, the guide rails are set to be two and symmetrically distributed, a slider is slidably installed between the two guide rails, a movable clamping plate is installed on the lower surface of the slider, a first fixed block is installed on the upper surface of the slider, a hydraulic rod is installed on one side of the first fixed block, a second fixed block is installed on the other end of the hydraulic rod, and the lower surface of the second fixed block is in contact with the upper surface of the mounting plate.

[0009] Furthermore, the fixed pulley includes a mounting shell, the upper surface of the mounting shell is connected to one side of the bracket, the lower end of the mounting shell is mounted with a first roller shaft, and the middle part of the first roller shaft is rotatably connected with a roller.

[0010] Furthermore, the mobile structure includes a shell, the upper surface of the shell is in contact with the lower surface of the base, a brake pad is installed on the top of the inner wall of the shell, a second roller is installed at the lower end of the shell, and a wheel is rotatably connected to the middle surface of the second roller.

[0011] Furthermore, one end of the mounting plate is set to be semicircular.

[0012] Furthermore, a slide groove is provided on one side of the sliding block, and the inner surface of the slide groove is in contact with the surface of the guide rail.

[0013] The utility model has the following beneficial effects:

[0014] (1) The utility model has an omnidirectional movement function through the mutual cooperation between the internal structures, which can push the device to the wall panel placement area more quickly and labor-savingly, and complete the operations of grabbing, lifting, tilting and fine-tuning the position of the wall panel through the clamping structure, and finally install the wall panel in place. Compared with the existing installation method that requires multiple people to cooperate with auxiliary machinery, the entire installation process reduces the number of construction personnel, the safety of personnel is guaranteed, and the level of automation of construction operations is improved.

[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the clamping structure of the utility model;

[0019] Figure 3 This is a top view of the clamping structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the mobile structure of the utility model;

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0022] In the figure: 1. base; 101. bottom plate; 102. bracket; 103. rope winder; 104. counterweight frame; 105. pull rope; 106. sleeve column; 107. rotating shaft; 2. clamping structure; 201. mounting plate; 202. fixed clamping plate; 203. guide rail; 204. slider; 205. movable clamping plate; 206. first fixed block; 207. hydraulic rod; 208. second fixed block; 3. movable structure; 301. outer shell; 302. brake pad; 303. second roller; 304. wheel; 4. fixed pulley; 401. mounting shell; 402. first roller; 403. roller. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 4 As shown, the utility model is a prefabricated wall panel construction device without an external frame for an integrated steel-concrete structure, comprising a base 1, the base 1 comprising a bottom plate 101, a bracket 102 is mounted on one end of the bottom plate 101, a counterweight frame 104 is mounted on the end away from the bracket 102, a rope winder 103 is mounted on the middle surface of the bottom plate 101, a pull rope 105 is connected to the inside of the rope winder 103, a fixed pulley 4 is connected to the middle of the pull rope 105, a sleeve column 106 is mounted on the other end of the pull rope 105, a rotating shaft 107 is mounted on one side of the base 1, a clamping structure 2 is rotatably mounted on the outer surface of the rotating shaft 107, and a moving structure 3 is mounted on the lower surface of the base 1;

[0025] The clamping structure 2 includes a mounting plate 201, a fixed clamping plate 202 is mounted on one end of the mounting plate 201, a mounting groove is provided on the other end of the mounting plate 201, a guide rail 203 is mounted on the inner surface of the mounting groove, two guide rails 203 are set and symmetrically distributed, a slider 204 is slidably mounted between the two guide rails 203, a movable clamping plate 205 is mounted on the lower surface of the slider 204, a first fixed block 206 is mounted on the upper surface of the slider 204, a hydraulic rod 207 is mounted on one side of the first fixed block 206, a second fixed block 208 is mounted on the other end of the hydraulic rod 207, and the lower surface of the second fixed block 208 is in contact with the upper surface of the mounting plate 201;

[0026] The fixed pulley 4 includes a mounting shell 401, the upper surface of the mounting shell 401 is connected to one side of the bracket 102, the lower end of the mounting shell 401 is mounted with a first roller 402, the middle portion of the first roller 402 is rotatably connected to the roller 403;

[0027] The mobile structure 3 includes a housing 301, the upper surface of the housing 301 is fitted with the lower surface of the base 1, the top of the inner wall of the housing 301 is provided with a brake pad 302, the lower end of the housing 301 is provided with a second roller 303, the middle surface of the second roller 303 is rotatably connected with a wheel 304;

[0028] One end of the mounting plate 201 is set to a semicircular shape;

[0029] A slide groove is formed on one side of the slider 204 , and the inner surface of the slide groove fits with the surface of the guide rail 203 .

[0030] When in use, first push the device to the wall panel placement area, then release the pull rope 105 through the rope winder 103, then the clamping structure 2 tilts downward, then start the hydraulic rod 207, and push the slider 204 to slide on the surface of the guide rail 203 through one end of the hydraulic rod 207 until the fixed clamping plate 202 and the movable clamping plate 205 installed at the lower end of the clamping structure 2 are opened to the maximum extent, then the fixed clamping plate 202 is attached to one side of the wall panel, and then the hydraulic rod 207 is retracted to drive the slider 204 to slide backward until the movable clamping plate 205 is attached to the other side of the wall panel, and then the clamping structure 2 firmly fixes the wall panel. It is firmly clamped, and then the pull rope 105 is retracted through the rope winder 103 until the clamping structure 2 erects the wall panel, and then the device is pushed to transport the wall panel to the designated position. Through the mutual cooperation between the internal structures, it has an omnidirectional movement function, and can be pushed to the wall panel placement area more quickly and labor-savingly. The clamping structure 2 is used to complete the operations of grabbing, lifting, tilting and fine-tuning the position of the wall panel, and finally the wall panel is installed in place. Compared with the existing installation method that requires multiple people to cooperate with auxiliary machinery, the entire installation process reduces the number of construction personnel, the safety of personnel is guaranteed, and the level of automation of construction operations is improved.

[0031] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A prefabricated wall panel without external frame construction device for steel-concrete structure integration, comprising a base (1), characterized in that: The base (1) comprises a bottom plate (101), a bracket (102) being mounted on one end of the bottom plate (101), a counterweight frame (104) being mounted on the end away from the bracket (102), a rope winder (103) being mounted on the middle surface of the bottom plate (101), a pull rope (105) being connected to the inside of the rope winder (103), a fixed pulley (4) being connected to the middle of the pull rope (105), a sleeve column (106) being mounted on the other end of the pull rope (105), a rotating shaft (107) being mounted on one side of the base (1), a clamping structure (2) being rotatably mounted on the outer surface of the rotating shaft (107), and a moving structure (3) being mounted on the lower surface of the base (1).

2. The steel-concrete structure integrated prefabricated wall panel without external frame construction device according to claim 1 is characterized by: The clamping structure (2) comprises a mounting plate (201), a fixed clamping plate (202) being mounted on one end of the mounting plate (201), a mounting groove being formed on the other end of the mounting plate (201), a guide rail (203) being mounted on the inner surface of the mounting groove, two guide rails (203) being arranged and symmetrically distributed, a slider (204) being slidably mounted between the two guide rails (203), a movable clamping plate (205) being mounted on the lower surface of the slider (204), a first fixed block (206) being mounted on the upper surface of the slider (204), a hydraulic rod (207) being mounted on one side of the first fixed block (206), a second fixed block (208) being mounted on the other end of the hydraulic rod (207), the lower surface of the second fixed block (208) being in contact with the upper surface of the mounting plate (201).

3. The steel-concrete structure integrated prefabricated wall panel without external frame construction device according to claim 1 is characterized by: The fixed pulley (4) comprises a mounting shell (401), the upper surface of the mounting shell (401) is connected to one side of the bracket (102), a first roller shaft (402) is mounted at the lower end of the mounting shell (401), and a roller (403) is rotatably connected to the middle part of the first roller shaft (402).

4. The steel-concrete structure integrated prefabricated wall panel without external frame construction device according to claim 1 is characterized by: The mobile structure (3) comprises a shell (301), the upper surface of the shell (301) is in contact with the lower surface of the base (1), a brake pad (302) is installed on the top of the inner wall of the shell (301), a second roller (303) is installed at the lower end of the shell (301), and a wheel (304) is rotatably connected to the middle surface of the second roller (303).

5. The steel-concrete structure integrated prefabricated wall panel without external frame construction device according to claim 2 is characterized by: One end of the mounting plate (201) is set in a semicircular shape.

6. The steel-concrete structure integrated prefabricated wall panel without external frame construction device according to claim 2 is characterized by: A sliding groove is provided on one side of the sliding block (204), and the inner surface of the sliding groove fits the surface of the guide rail (203).