A double output submerged arc furnace hydraulic station

By designing a dual-output mine furnace hydraulic station, including oil tank, drive assembly, pump body assembly and valve body assembly, the problems of numerous oil pipeline laying, large inspection range and many inspection points in the existing technology have been solved, and more efficient space utilization and simplified configuration mode are achieved.

CN222702291UActive Publication Date: 2025-04-01HEBEI DACHENG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421162043.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-04-01
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing mine hot furnace and hydraulic station use a one-fibre-one-stop driving method, resulting in a large number of oil pipelines, a large inspection range, and a large number of inspection points, which makes it impossible to effectively utilize the site.

Method used

A dual-output mine furnace hydraulic station is designed, including a fuel tank, a drive assembly, a pump body assembly and a valve body assembly. The drive assembly provides power, the pump body assembly has dual output function, and the valve body assembly is used for multi-functional adjustment of oil, including oil reversal, flow rate and pressure adjustment.

Benefits of technology

Through dual output operation and multi-function adjustment, the configuration mode of the hydraulic station is simplified, the laying of oil pipelines is reduced, the inspection and maintenance scope is narrowed, and the site is effectively utilized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of hydraulic stations, and in particular to a dual-output electric arc furnace hydraulic station; the present application provides a dual-output electric arc furnace hydraulic station, comprising an oil tank for storing hydraulic oil and having cooling and filtering functions, a tank cover detachably connected to the top of the oil tank is arranged, a driving assembly for providing a power source and having a seismic isolation effect is arranged at one end of the upper part of the tank cover, a pump body assembly driven by the driving assembly and having a dual-output function is arranged on one side of the driving assembly, and a valve body assembly connected to the pump body assembly and having a multi-functional oil and liquid regulation is also arranged on the upper part of the tank cover; since the hydraulic station of the present application is designed with a driving assembly, a pump body assembly and a valve body assembly, the dual-output operation of the hydraulic station can be realized through the driving assembly and the pump body assembly, and the oil reversing, flow and pressure regulation operation of the hydraulic station can be realized through the valve body assembly.
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Description

Technical Field

[0001] The present application relates to the technical field of hydraulic stations, and in particular to a dual-output submerged arc furnace hydraulic station. Background Art

[0002] At present, the traditional hydraulic station adopts the one-furnace-one-station model. Each operation and function command oil circuit is led out from the hydraulic station, resulting in numerous oil pipelines, a large inspection range, and many maintenance points. The site is not used effectively and its function cannot be fully exerted. Utility Model Content

[0003] The problem to be solved by the present application is that the existing electric arc furnace and the hydraulic station adopt a one-furnace-one-station driving mode, which results in the laying of numerous oil pipelines, a large inspection range, many maintenance points, and failure to effectively utilize the site.

[0004] In order to solve the above technical problems, the present application provides a dual-output electric heating furnace hydraulic station, including an oil tank for storing hydraulic oil and having cooling and filtering functions, a tank cover detachably connected to the oil tank is arranged on the top of the oil tank, a driving assembly for providing a power source and having a seismic isolation effect is arranged at one end of the upper part of the tank cover, a pump body assembly driven by the driving assembly and having a dual output function is arranged on one side of the driving assembly, and a valve body assembly connected to the pump body assembly and having a multifunctional oil and liquid regulation is also arranged on the upper part of the tank cover; the valve body assembly includes a valve block and a plate-type one-way valve, the valve block is arranged on the upper part of the tank cover and is inserted into the interior of the tank through a plurality of steel pipes, and the valve block A plate-type one-way valve for coordinated communication is placed horizontally on the upper part; the valve body assembly also includes an electromagnetic reversing valve, a one-way throttle valve, an electro-hydraulic reversing valve, a hydraulically controlled one-way valve and an unloading valve. The upper part of the plate-type one-way valve is sequentially connected with an electromagnetic reversing valve arranged vertically therewith and used to switch the flow direction of the hydraulic oil, a one-way throttle valve for controlling the flow of the hydraulic oil, an electro-hydraulic reversing valve for realizing complex flow direction switching and control logic, a hydraulically controlled one-way valve for allowing the hydraulic oil to flow in the reverse direction under specific conditions, and an unloading valve for automatically opening and unloading the oil when the system reaches the set pressure. The electromagnetic reversing valve and the one-way throttle valve are arranged side by side, and the electro-hydraulic reversing valve and the hydraulically controlled one-way valve are arranged side by side.

[0005] Since the hydraulic station of the present application is designed with a drive assembly, a pump body assembly and a valve body assembly, it is possible to realize dual-output operation of the hydraulic station through the drive assembly and the pump body assembly, and to realize oil reversal, flow and pressure regulation operations of the hydraulic station through the valve body assembly, thereby solving the problem that the prior art adopts a one-furnace-one-station drive mode between the electric arc furnace and the hydraulic station, resulting in numerous oil pipelines, a large inspection range, many maintenance points, and failure to effectively utilize the site. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 It is a front view structural schematic diagram of an embodiment.

[0007] Figure 2 Schematic diagram of the top view of the structure of the embodiment.

[0008] Figure 3 It is a side structural schematic diagram of an embodiment.

[0009] Figure 4 It is a schematic diagram of the front view structure of the valve body assembly.

[0010] Figure 5 It is a schematic diagram of the top view of the valve body assembly.

[0011] In the figure: 1. hydraulic pump; 2. motor; 3. tank cover; 4. oil tank; 5. base; 6. vibration isolator; 7. manhole; 8. valve body assembly; 9. air filter; 10. liquid level gauge; 11. oil pipe; 12. filter; 13. screw plug; 14. solenoid reversing valve; 15. electro-hydraulic reversing valve; 16. unloading valve; 17. valve block; 18. plate-type non-return valve; 19. solenoid overflow valve; 20. non-return throttle valve; 21. hydraulically controlled non-return valve. DETAILED DESCRIPTION

[0012] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application. Example

[0013] The present application relates to a dual output submerged arc furnace hydraulic station, such as Figure 1-5 As shown, the hydraulic station includes an oil tank 4 for storing hydraulic oil and having functions such as cooling and filtering. A tank cover 3 detachably connected to the oil tank 4 is arranged on the top of the oil tank 4. A driving assembly for providing a power source and having a seismic isolation effect is arranged at one end of the upper part of the tank cover 3. A pump body assembly driven by the pump body assembly and having a dual output function is arranged on one side of the driving assembly. In order to realize the dual output operation of the hydraulic station, a valve body assembly 8 connected to the pump body assembly and having a multi-functional oil adjustment function is also arranged on the upper part of the tank cover 3.

[0014] The driving assembly includes a motor 2, a base 5, and a vibration isolator 6. The motor 2 is arranged on the upper part of the box cover 3 to provide power. In order to facilitate the connection between the motor 2 and the box cover 3, a base 5 for connecting with the box cover 3 is arranged directly below the motor 2. The motor 2 will vibrate during operation. In order to reduce the impact of the vibration on the oil in the oil tank 4, a vibration isolator 6 connected to the base 5 and having a shock-absorbing effect is arranged on the upper part of the box cover 3.

[0015] The pump body assembly includes a hydraulic pump 1, an oil pipe 11, and a filter 12. The hydraulic pump 1 is arranged on the upper part of the tank cover 3 and is connected to the motor 2 through a coupling. An oil pipe 11 that penetrates into the oil tank 4 is arranged on one side of the hydraulic pump 1. In order to prevent impurities contained in the oil from causing blockage of the hydraulic pump 1 or the valve body assembly 8, a filter 12 with an oil filtering function is added to one end of the oil pipe 11. In order to realize the dual output operation of the hydraulic station, the hydraulic pump 1 is a double pump with two sets of independent oil outlets that do not affect each other.

[0016] The valve body assembly 8 includes a valve block 17, a plate-type one-way valve 18, an electromagnetic reversing valve 14, a one-way throttle valve 20, an electro-hydraulic reversing valve 15, a hydraulic one-way valve 21, an unloading valve 16, and an electromagnetic overflow valve 19. The valve block 17 is arranged on the upper part of the box cover 3 and inserted into the box body through a plurality of steel pipes. A plate-type one-way valve 18 for coordinated communication is horizontally placed on the upper part of the valve block 17. The upper part of the plate-type one-way valve 18 is sequentially connected with an electromagnetic reversing valve 14 arranged vertically therewith and used to switch the flow direction of the hydraulic oil, a one-way throttle valve 20 for controlling the flow of the hydraulic oil, an electro-hydraulic reversing valve 15 for realizing complex flow switching and control logic, and a valve for allowing the hydraulic oil to flow under specific conditions. A reverse flow hydraulically controlled one-way valve 21 and a relief valve 16 which automatically opens to unload oil when the system reaches a set pressure, wherein the electromagnetic reversing valve 14 and the one-way throttle valve 20 are arranged side by side, and the electro-hydraulic reversing valve 15 and the hydraulically controlled one-way valve 21 are arranged side by side, and an electromagnetic overflow valve 19 which is connected to the valve block 17 and controls the maximum working pressure of the system and opens quickly in case of overpressure is also arranged on the side of the valve block 17. Therefore, by integrating multiple valves into the upper part of a valve block 17, the complexity and space occupation of the valve body assembly 8 are effectively reduced, and thanks to the arrangement of the unloading valve 16 and the electromagnetic overflow valve 19, the safe operation of the valve body assembly 8 under relatively stable pressure can be ensured.

[0017] When in use, the hydraulic pump 1 is driven by the motor 2, and then the hydraulic pump 1 uses the plate-type one-way valve 18, the electromagnetic reversing valve 14, the one-way throttle valve 20, the electro-hydraulic reversing valve 15, the hydraulically controlled one-way valve 21, the unloading valve 16, and the electromagnetic overflow valve 19 integrated on the upper part of the valve block 17 to perform oil reversing adjustment, flow adjustment, and pressure adjustment operations according to actual working conditions, so that the hydraulic station can achieve dual-output operation in a stable state, effectively simplifying the configuration mode of one furnace and one station.

[0018] In general, terms should be understood, at least in part, by the context in which they are used. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending, at least in part, on the context. Similarly, terms such as "a," "an," or "the" may also be understood to convey singular usage or to convey plural usage, depending, at least in part, on the context.

[0019] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0020] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0021] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A dual-output submerged arc furnace hydraulic station, comprising an oil tank for storing hydraulic oil and having cooling and filtering functions, characterized in that: A tank cover detachably connected to the tank is arranged on the top of the tank, a driving assembly for providing a power source and having a seismic isolation effect is arranged at one end of the upper part of the tank cover, a pump body assembly driven by the driving assembly and having a dual output function is arranged on one side of the driving assembly, and a valve body assembly connected to the pump body assembly and having a multifunctional oil adjustment function is also arranged on the upper part of the tank cover; the valve body assembly includes a valve block and a plate-type one-way valve, the valve block is arranged on the upper part of the tank cover and inserted into the tank through a plurality of steel pipes, and a plate-type one-way valve for coordinated communication is horizontally placed on the upper part of the valve block; the valve body assembly also ...; the valve body assembly also includes a valve block and a plate It includes an electromagnetic reversing valve, a one-way throttle valve, an electro-hydraulic reversing valve, a hydraulically controlled one-way valve and an unloading valve. The upper part of the plate-type one-way valve is sequentially connected with an electromagnetic reversing valve which is arranged vertically with it and switches the flow direction of the hydraulic oil, a one-way throttle valve which controls the flow of the hydraulic oil, an electro-hydraulic reversing valve which realizes complex flow direction switching and control logic, a hydraulically controlled one-way valve which allows the hydraulic oil to flow in the reverse direction under specific conditions, and an unloading valve which automatically opens and unloads the oil when the system reaches the set pressure. The electromagnetic reversing valve and the one-way throttle valve are arranged side by side, and the electro-hydraulic reversing valve and the hydraulically controlled one-way valve are arranged side by side.

2. A dual-output submerged arc furnace hydraulic station according to claim 1, characterized in that: The driving assembly comprises a motor and a base. The motor is arranged on the upper part of the box cover for providing power, and a base for connecting with the box cover is arranged directly below the motor.

3. A dual-output submerged arc furnace hydraulic station according to claim 2, characterized in that: The driving assembly also includes a vibration isolator, and the upper part of the box cover is provided with a vibration isolator which is connected with the base and has a shock absorbing function.

4. A dual-output submerged arc furnace hydraulic station according to claim 2, characterized in that: The pump body assembly includes a hydraulic pump and an oil pipe. The hydraulic pump is arranged on the upper part of the tank cover and is connected to the motor through a coupling. An oil pipe that penetrates into the oil tank is arranged on one side of the hydraulic pump.

5. A dual-output submerged arc furnace hydraulic station according to claim 4, characterized in that: The pump body assembly also includes a filter, and a filter with an oil filtering function is added to one end of the oil pipe.

6. A dual-output submerged arc furnace hydraulic station according to claim 4, characterized in that: The hydraulic pump is a double pump with two sets of independent oil outlets that do not affect each other.

7. The dual-output submerged arc furnace hydraulic station according to claim 1, characterized in that: The valve body assembly also includes an electromagnetic overflow valve. The side of the valve block is arranged with an electromagnetic overflow valve which is connected with the valve block to control the maximum working pressure of the system and opens quickly when overpressure occurs.