A highway section pipe jacking construction device
By designing a vertically movable support table and a horizontally movable mechanical arm, combined with a planar adjustment assembly and a horizontal internal push assembly, the existing pipe top construction device has solved the problem of cumbersome operation during multi-channel construction, and achieved more efficient pipeline docking and movement.
Patent Information
- Application Number
- CN202421506428.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During multi-channel construction, the existing pipe top construction device requires the overall removal and reinstallation of support columns, which is cumbersome and inefficient.
A highway section top pipe construction device is designed, including a base and a support table. The support table can be moved vertically, and a horizontally movable mechanical arm and mechanical dialing claw are provided thereon. Combined with a planar adjustment assembly and a horizontal internal push assembly, the horizontal movement and docking of the pipeline are achieved.
This device can reduce the cumbersomeness of the pipeline docking process in various construction environments, improve processing efficiency, and is suitable for a variety of construction environments.
Smart Images

Figure CN222702726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe jacking construction, in particular to a pipe jacking construction device for a highway section. Background Art
[0002] Pipe jacking construction is a common method of laying pipes in construction and underground projects. Commonly used construction methods include open excavation (open type) and sealed mechanical (sealed type). However, no matter which construction method is used, the laid pipes need to be docked and moved, that is, the pipes on the bottom surface need to be moved into the trench or channel, and then the pipes at that location need to be docked.
[0003] The prior art discloses a mechanized vertical transportation device and transportation method for underground engineering jacking pipes, with document number CN116986509 A, which includes a plurality of support columns relatively arranged in two rows and vertically fixed in a working well; a support plate is arranged between the plurality of support columns, and the support plate is liftably connected between the two rows of support columns through a power traction mechanism; a retractable fork plate is arranged on the support plate, which is used to transfer the jacking pipes from a jacking pipe transport vehicle to the support plate, and an arc groove matching the arc surface of the lower end of the jacking pipe is opened in the middle position of the support plate, so that the lower end of the jacking pipe can be accommodated in the arc groove, and the jacking pipe is transported to the support plate by means of a retractable cross plate, and then the power traction mechanism is operated to drive the support plate to descend, so that after the support plate descends to the bottom of the working well, the hydraulic jacking mechanism works to jack the jacking pipe to be detached from the support plate.
[0004] However, in the above scheme, the support plate is connected to the support column through a power traction mechanism. At this time, the extension direction of the support plate is fixed, that is, the top pipe located in the arc groove can only move axially. When there are multiple channels (such as inspection well pipe docking), the support column and other structures need to be dismantled as a whole and reinstalled for use, which is troublesome. Utility Model Content
[0005] The utility model aims to provide a highway section pipe jacking construction device which can improve the ball processing efficiency.
[0006] The technical solution adopted by the utility model to solve the above technical problems is: a highway section jacking pipe construction device, including a base and a support platform, the support platform is located above the base, and a lifting and pushing device is arranged between the support platform and the base, and the lifting and pushing device can control the vertical movement of the support platform, and is characterized in that: a horizontally movable mechanical arm is arranged above the support platform, and a mechanical claw is connected to the end of the mechanical arm, and when the mechanical arm moves horizontally, the mechanical claw drives the pipeline to move; the support platform includes a bottom platen and an upper platen, the bottom platen is connected to the upper platen through a central axis, the upper platen can rotate, and two flat support adjustment components are arranged on the upper platen, and one of the flat support adjustment components is connected to a horizontal inner push component.
[0007] Furthermore, the two flat support adjustment assemblies are located on the same linear track, and the secondary linear track passes through the center of the upper platform.
[0008] Furthermore, the flat support adjustment assembly includes a flat support plate, two vertical guide plates are fixed to the upper surface of the flat support plate, a support block is arranged between the two vertical guide plates, an adjustment screw is screwed on the flat support plate, and the adjustment screw controls the support block to move vertically.
[0009] Furthermore, the top surface of the support block is an arched surface, a horizontal through groove is provided in the middle position of the top surface of the support block, and the support block is connected to the horizontal inner push assembly.
[0010] Furthermore, the horizontal inner push assembly includes a guide rod that horizontally penetrates the support block, and a push rod is vertically fixed to the outer end of the guide rod. When the guide rod slides horizontally, the push rod applies a thrust to the end of the pipeline.
[0011] Furthermore, the lower surface of the guide rod is provided with protruding teeth, the lower surface of the support block is provided with a transmission notch, a transmission gear is provided in the transmission notch, the protruding teeth on the transmission gear guide rod are meshed, and the guide rod can be driven to move horizontally when the transmission gear rotates.
[0012] Furthermore, a basic column is fixed at the center position of the base, the lifting and pushing device is fixed to the upper end of the basic column, a longitudinal sliding sleeve is sleeved on the basic column, and the longitudinal sliding sleeve is connected to the upper platform through an arc arm.
[0013] Furthermore, a plurality of supporting arms are arranged on the mechanical arm, each supporting arm is arranged vertically and a caster is connected to the lower end of the supporting arm.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the device is provided with a support platform, the support platform is provided with two flat support adjustment components, which can adjust the horizontal state of the pipeline located on the support platform, and at the same time, one flat support adjustment component is connected to a horizontal inner push component, which can push the pipeline horizontally so that the pipeline can cooperate with other pipelines;
[0015] The device can install and transport pipelines, and can adjust the horizontal state of the pipeline before it cooperates with other jacking pipes, which can reduce the complexity of the processing process and improve the processing efficiency;
[0016] When the pipeline is located on the upper platform, the upper platform can be rotated to adjust the translation direction of the pipeline, which can be applied to a variety of construction environments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall main structure of the utility model;
[0018] Figure 2It is a main cross-sectional view of the support platform connection of the utility model;
[0019] Figure 3 It is a left side view of the flat support adjustment assembly of the utility model;
[0020] Figure 4 It is a front sectional view of the horizontal push-in assembly of the utility model;
[0021] Figure 5 It is a right side schematic diagram of the mechanical claw of the utility model;
[0022] Figure 6 It is a top view schematic diagram of the support platform of the utility model;
[0023] Among them, 1 is a side frame, 2 is a base, 3 is a horizontal push device, 4 is a support arm, 5 is a support block, 6 is a vertical guide plate, 7 is a horizontal support plate, 8 is an upper platform, 9 is a lower platform, 10 is a guide rod, 11 is an adjustment screw, 12 is a mechanical arm, 13 is a horizontal extension plate, 14 is a stabilizing sleeve, 15 is a vertical claw rod, 16 is a pipeline, 17 is a support arm, 18 is a base, 19 is a foundation column, 20 is a longitudinal sliding sleeve, 21 is a lifting device, 22 is an arc arm, 23 is a limit sleeve, 24 is a horizontal suspension rod, 25 is a center axis, 26 is a ball bearing, 27 is a transmission gear, 28 is a flat seat plate, and 29 is a push rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the utility model, and are not used to limit the utility model. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various configurations. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the utility model. In the embodiments, the components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but only represents the selected embodiments of the present application.
[0025] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "front", "back" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be an electrical connection; it can be a hydraulic oil circuit connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0027] See also Figures 1 to 6 As shown, the utility model is a highway section pipe jacking construction device, including a base 18 and a support platform, the support platform is located above the base 18, and a lifting and pushing device 21 is arranged between the support platform and the base 18, and the lifting and pushing device 21 can control the vertical movement of the support platform. During construction, the base 18 can be set at the bottom of the groove pit, and the support platform is moved upward by the lifting and pushing device 21 until its top surface is flush with the ground, and then the pipe body located on the ground is moved to be located on the support platform. The lifting and pushing device 21 can be used to control the support platform to move downward so that the pipe body is located in the groove pit. The lifting and pushing device 21 has a telescopic structure, which mainly controls the vertical movement of the support platform through the telescopic structure, and a hydraulic cylinder or other device can be used.
[0028] When the pipe 16 on the ground is moved to the support platform, it is necessary to control the pipe 16 to roll on the ground, so a retractable side frame 1 is connected to the base 18, and the side frame 1 is hinged to the base 18. A flat seat plate 28 is arranged above the side frame 1, and the flat seat plate 28 is placed on the ground and connected to the ground through anchor rods. An inner support rod can also be installed on the side frame 1, and this inner support rod is located in the groove pit, one end of the inner support rod is docked on the side frame 1, and the other end is against the inner wall of the groove pit. At this time, the position of the flat seat plate 28 can also be ensured to be stable, and a mechanical arm 12 is arranged on the flat seat plate 28. This mechanical arm 12 extends horizontally and crosses over the top of the groove pit. When the mechanical arm 12 is translated, the pipe 16 on the bottom surface can be moved to the groove pit. Specifically, a support arm 4 is arranged on the flat seat plate 28, and a horizontally extending limit sleeve 23 is fixed to the upper end of the support arm 4. The mechanical arm 12 passes through the limiting sleeve 23, and a base 2 is also provided on the flat seat plate 28. A horizontally extending push device 3 is fixed on the base 2. The push device 3 also has a telescopic structure. The free end of the push device 3 is connected to the mechanical arm 12. When the push device 3 is extended or retracted, the mechanical arm 12 can be controlled to move horizontally. The other end of the mechanical arm 12 is detachably connected to a mechanical claw. When the mechanical arm 12 moves toward the pipe 16, the mechanical claw is not connected to the mechanical arm 12. When the end of the mechanical arm 12 passes over the pipe 16, the mechanical claw is connected to the end of the mechanical arm 12, and at this time, the mechanical arm 12 and the mechanical claw form a vertical docking state. The mechanical claw is located on the outside of the pipe 16, and then the mechanical claw can be driven to move toward the groove pit by contraction of the push device 3. In this process, the mechanical claw applies a thrust to the pipe 16 to move toward the groove pit.
[0029] The connection structure between the mechanical arm 12 and the mechanical claw is as follows:
[0030] The mechanical claw is composed of a flat suspension rod 24 and a vertical claw rod 15. There are two vertical claw rods 15, which are respectively fixed at the two ends of the flat suspension rod 24, and the two vertical claw rods 15 are vertically fixed to the flat suspension rod 24. At the same time, a flat extension plate 13 is fixed at one end of the mechanical arm 12. Plug holes are provided on the flat extension plate 13 near the two ends, and a stabilizing sleeve 14 is fixed on the lower surface of the flat extension plate 13. The upper end of the stabilizing sleeve 14 is docked with the plug hole. When the mechanical claw is docked and assembled with the mechanical arm 12, the two vertical claw rods 15 on the mechanical claw are simultaneously inserted into the two plug holes on the flat extension plate 13, and finally the lower end of the vertical claw rod 15 is extended from the lower end of the stabilizing sleeve 14, and the docking of the two is completed at this time.
[0031] In addition, there is a distance between the robot arm 12 and the ground. In order to ensure the stability of the robot arm 12, a plurality of support arms 17 are arranged on the robot arm 12. Each support arm 17 is arranged vertically and a caster is connected to the lower end of the support arm 17. When the robot arm 12 crosses over the top of the groove, the push device 3 is located on one side of the groove, and the support arm 17 is located on the other side of the groove. Since there are a plurality of support arms 17 and the plurality of support arms 17 are arranged along the length direction of the robot arm 12, the support arms 17 play a certain supporting role on the robot arm 12, so when the robot arm 12 is translated, it has a certain stability.
[0032] In order to facilitate the adjustment of the pipeline 16 in the groove, the above-mentioned support platform is set to a double-layer structure, that is, the support platform includes a bottom platen 9 and an upper platen 8, the center positions of the two are connected by a central axis 25, the upper platen 8 can rotate, and a plurality of spherical pits are arranged on the bottom platen 9, each spherical pit is equipped with a ball 26, when the upper platen 8 is located above the bottom platen 9, a plurality of ball bearings 26 support the upper platen 8 and facilitate the rotation of the upper platen 8.
[0033] After the pipe 16 is moved to the support platform and located in the groove pit, it may be necessary to dock the pipe 16 with other pipes 16. At this time, the pipe 16 on the support platform needs to be translated, that is, the pipe 16 on the support platform needs to slide along the axial direction, so two flat support adjustment components can be set on the upper platform 8. The two flat support adjustment components are on the same straight line track, and this straight line track passes through the center of the upper platform 8. One of the flat support adjustment components is connected to a horizontal inner push component;
[0034] The above-mentioned flat support adjustment assembly includes a horizontally arranged flat support plate 7, two vertical guide plates 6 are fixed on the upper surface of the flat support plate 7, a support block 5 is arranged between the two vertical guide plates 6, the inner side surface of each vertical guide plate 6 is provided with a vertically extending guide groove, a slider located in the guide groove is fixed on the support block 5, the top surface of the support block 5 is an arched surface, and a horizontal through groove is arranged in the middle position of the top surface of the support block 5. When the pipeline 16 falls on the support block 5, a part of the pipeline 16 is located in the horizontal through groove, and a vertical through groove is arranged on the flat support plate 7. A threaded hole is passed through, and an adjusting screw 11 is screwed into the threaded hole. The adjusting screw 11 is located directly below the support block 5. When the adjusting screw 11 is screwed clockwise, the adjusting screw 11 will move upward. At this time, the adjusting screw 11 will push the support block 5 to move upward. Conversely, when the adjusting screw 11 is screwed counterclockwise, the adjusting screw 11 will move downward. At this time, the horizontal height of the support block 5 is reduced, and the horizontal height of the pipeline 16 can be adjusted, and the pipeline 16 can also be adjusted to form a horizontal state, which is convenient for the docking construction of the pipeline 16.
[0035] After the pipeline 16 is adjusted to a horizontal state, the pipeline 16 is pushed horizontally by a horizontal inner push assembly. Specifically, the horizontal inner push assembly includes a guide rod 10 arranged on the support block 5. A horizontal through-hole is arranged on the support block 5. The guide rod 10 passes through the hole on the support block 5 so that the guide rod 10 can slide along the length direction of the horizontal through-hole. The hole is located below the horizontal through-hole, and the two are connected by a long straight notch. A push rod 29 is vertically fixed to the outer end of the guide rod 10. When the guide rod 10 slides horizontally, the push rod 29 applies a thrust to the end of the pipeline 16.
[0036] When controlling the horizontal movement of the guide rod 10, a protruding tooth is provided on the lower surface of the guide rod 10, and a transmission notch is provided on the lower surface of the support block 5. The transmission notch is connected to the horizontally penetrating channel, and a rotatable transmission gear 27 is provided in the transmission notch. The transmission gear 27 is connected to a driving motor, and the driving motor is installed on the lower surface of the support block 5. When the output shaft of the driving motor rotates, the guide rod 10 can be controlled to move horizontally, thereby driving the push rod 29 to move, and finally realizing the pushing of the pipeline 16.
[0037] In addition, in order to maintain the stability of the support platform, a basic column 19 is fixed at the center position of the base 18. The basic column 19 is a cylinder. The lifting device 21 is fixed to the upper end of the basic column 19. A longitudinal sliding sleeve 20 is sleeved on the basic column 19. An arc arm 22 is fixed on the longitudinal sliding sleeve 20. The upper end of the arc arm 22 is docked on the upper platform 8, forming a relatively stable support structure.
[0038] When in use, the device can be used to connect the pipe 16 in the surface groove of the highway. At this time, the groove is directly excavated on the ground, so the groove has an upper opening, and the device can be directly placed in the groove; it can also be used to connect the pipe 16 in the excavation channel below the surface. At this time, the excavation channel where the pipe 16 is located does not have an opening. During construction, it is necessary to connect the pipe 16 in the inspection well. In this construction situation, it is necessary to first excavate a pit with a certain depth on the ground, and then use this pit as the starting section to carry out horizontal hole excavation, and finally form an excavation channel located below the surface. The two ends of this excavation channel are in an open state, and then the device can be placed in the pit. After moving the surface pipe 16 to the flat support adjustment component on the device, the upper platform 8 is rotated to align the pipe 16 with the excavation channel, and then the horizontal inner push component is used to horizontally push the pipe 16 to allow the pipe 16 to enter the excavation channel.
[0039] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.
[0040] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. A highway section pipe jacking construction device, comprising a base and a support platform, wherein the support platform is located above the base, and a lifting and pushing device is arranged between the support platform and the base, and the lifting and pushing device can control the vertical movement of the support platform, characterized in that: A horizontally movable mechanical arm is arranged above the support platform, and a mechanical claw is connected to the end of the mechanical arm. When the mechanical arm moves horizontally, the mechanical claw drives the pipeline to move; The support platform includes a bottom platform and an upper platform. The bottom platform is connected to the upper platform through a central axis. The upper platform can rotate. Two flat support adjustment components are arranged on the upper platform, and one of the flat support adjustment components is connected to a horizontal inner push component.
2. A highway section pipe jacking construction device according to claim 1, characterized in that: The two flat support adjustment components are located on the same straight track, and the secondary straight track passes through the center of the upper platform.
3. A highway section pipe jacking construction device according to claim 1 or 2, characterized in that: The flat support adjustment assembly comprises a flat support plate, two vertical guide plates are fixed on the upper surface of the flat support plate, a support block is arranged between the two vertical guide plates, an adjustment screw is screwed on the flat support plate, and the adjustment screw controls the support block to move vertically.
4. A highway section pipe jacking construction device according to claim 3, characterized in that: The top surface of the support block is an arched surface, a horizontal through groove is provided in the middle of the top surface of the support block, and the support block is connected to the horizontal inner push assembly.
5. A highway section pipe jacking construction device according to claim 4, characterized in that: The horizontal inner push assembly comprises a guide rod which horizontally penetrates the support block, and a push rod is vertically fixed to the outer end of the guide rod. When the guide rod slides horizontally, the push rod applies a thrust to the end of the pipeline.
6. A highway section pipe jacking construction device according to claim 5, characterized in that: The lower surface of the guide rod is provided with protruding teeth, the lower surface of the support block is provided with a transmission notch, a transmission gear is provided in the transmission notch, the protruding teeth on the transmission gear guide rod are meshed, and the guide rod can be driven to move horizontally when the transmission gear rotates.
7. A highway section pipe jacking construction device according to claim 1, characterized in that: A basic column is fixed at the center position of the base, a lifting device is fixed at the upper end of the basic column, a longitudinal sliding sleeve is sleeved on the basic column, and the longitudinal sliding sleeve is connected to the upper platform through an arc arm.
8. A highway section pipe jacking construction device according to claim 1, characterized in that: The mechanical arm is provided with a plurality of supporting arms, each supporting arm is vertically arranged and the lower end of the supporting arm is connected with a caster.
Citation Information
Patent Citations
Mechanical vertical transportation device and method for underground engineering jacking pipe
CN116986509A