An air compressor for PE pipe production

By designing an air compressor device for PE pipe production with components including base, air compressor, detection table, etc., the problems of deformation and contact surface in seal detection are solved, stable support and convenient disassembly of PE pipes are achieved, and detection efficiency and accuracy are improved.

CN222702841UActive Publication Date: 2025-04-01EZHOU XINYU WEILUN PIPE IND CO LTD
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Patent Information

Application Number
CN202421609279.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-09
Publication Date
2025-04-01
Estimated Expiration
2034-07-09

AI Technical Summary

Technical Problem

In the prior art, seals are used to squeeze and seal both ends of PE pipes, causing deformation of PE pipes and tilt the contact surface, affecting sealing, and increasing the possibility of PE pipes damage.

Method used

An air compressor device for the production of PE pipes is designed, including a base, an air compressor, a testing table, a motor, a threaded shaft, a mobile frame, a first sealing cylinder, an upper support seat, a lower support seat, a limit block and a card block. Through the cooperation of these components, stable support and convenient disassembly of the PE pipes are achieved, ensuring the efficiency and accuracy of the detection.

Benefits of technology

The device ensures the stability of the PE tube during detection through the cooperation of the upper and lower support seats. The setting of the limit block and the clamp block facilitates the disassembly and replacement of the PE tube, improves the detection efficiency, and realizes the airtightness detection of the PE tube through the cooperation of the air compressor and the sealing cylinder, and avoids deformation and damage of the PE tube.

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Abstract

The utility model relates to the technical field of auxiliary equipment for PE pipe production, and discloses an air compressor device for PE pipe production, including a base and an air compressor, the top of the base is fixedly connected with a test bench, the lower surface of the test bench is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a threaded shaft, the outer thread of the threaded shaft is connected with a moving frame, the top of the test bench is fixedly connected with a lower support seat, the top of the lower support seat is provided with an upper support seat, the front of the upper support seat is fixedly connected with a connecting block, the front of the lower support seat is fixedly connected with a connecting seat, the bottom of the connecting block is fixedly connected with a clamping block, and the inside of the connecting seat is provided with a clamping assembly for limiting the clamping block. The air compressor device for PE pipe production supports the PE pipe by arranging the upper support seat and the lower support seat to cooperate, so as to ensure the stability of the PE pipe during detection, and the PE pipe can be conveniently disassembled and replaced by arranging the limiting block and the clamping block.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for PE pipe production, in particular to an air compressor device for PE pipe production. Background Art

[0002] PE pipe is a high-quality pipe with good flexibility, strong impact resistance and wear resistance. It is also light in weight, easy to carry and has a simple welding process. Therefore, it is widely used in the transportation of coal gas, oil and natural gas. Its raw material is PE resin, which is polymerized from the monomer ethylene. Due to different polymerization reaction conditions such as pressure and temperature during polymerization, resins of different densities can be obtained. Therefore, PE pipes need to be tested for air tightness after production.

[0003] The patent with announcement number CN217605209U discloses a sealing detection device for PE water supply pipes, including a detection box, a support plate is arranged on the inner top of the detection box, and a rotating shaft is fixedly connected to the side walls at both ends of the support plate. The beneficial effect of the utility model is: by opening a plurality of sealing ring grooves of different diameters on the adjacent plate walls of the two clamping plates, the clamping plates can be suitable for sealing PE water supply pipes of various sizes and models. However, using a seal to squeeze and seal the two ends of the PE pipe will cause the PE pipe to deform, causing the contact surface between the PE pipe and the seal to tilt, affecting the sealing performance, and increasing the possibility of damage to the PE pipe. Therefore, an air compressor device for PE pipe production is urgently needed to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides an air compressor for PE pipe production, which solves the problem that using seals to squeeze and seal both ends of the PE pipe will cause the PE pipe to deform, resulting in inclination of the contact surface between the PE pipe and the seal, thus affecting the sealing performance.

[0006] (II) Technical solution

[0007] The utility model provides a technical solution to the above technical problems as follows: an air compressor device for PE pipe production, comprising a base and an air compressor, the top of the base is fixedly connected to a detection platform, the lower surface of the detection platform is fixedly connected to a motor, the output shaft of the motor is fixedly connected to a threaded shaft, the external thread of the threaded shaft is connected to a moving frame, the interior of the moving frame is fixedly connected to a first sealing cylinder, the top of the detection platform is fixedly connected to a lower support seat, the top of the lower support seat is provided with an upper support seat, the front of the upper support seat is fixedly connected to a connecting block, the front of the lower support seat is fixedly connected to a connecting seat, the bottom of the connecting block is fixedly connected to a clamping block, and the interior of the connecting seat is provided with a clamping component for limiting the clamping block.

[0008] The beneficial effects of the utility model are:

[0009] The air compressor device for PE pipe production supports the PE pipe by arranging an upper support seat and a lower support seat to ensure the stability of the PE pipe during inspection. The PE pipe can be conveniently disassembled and replaced by arranging a limit block and a clamping block to ensure the efficiency of the inspection.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, a docking groove is provided inside the connecting seat, and the card block is inserted into the docking groove. There are two connecting blocks, and the two connecting blocks are symmetrically distributed on the front and rear sides of the upper support seat.

[0012] The beneficial effect of adopting the above further solution is that, by setting the clamping block, the upper support seat is limited so that the upper support seat cannot move laterally.

[0013] Furthermore, the clamping assembly includes a limit spring fixedly connected to the inside of the connecting seat, the outside of the limit spring is fixedly connected to a limit block, the inside of the block is provided with a slot, the limit block is inserted into the inside of the slot, and the outside of the limit block is fixedly connected to a toggle block extending to the outside of the connecting seat.

[0014] The beneficial effect of adopting the above further scheme is that the clamping block is limited by the limit block, so that the upper support seat cannot move longitudinally, so that the upper support seat and the lower support seat can cooperate to support the PE pipe and ensure the stability of the detection.

[0015] Furthermore, the air outlet end of the air compressor is fixedly connected with a connecting pipe, one end of the connecting pipe away from the air compressor is fixedly connected with a connecting box, and one end of the connecting box away from the connecting pipe is fixedly connected with a second sealing cylinder.

[0016] The beneficial effect of adopting the above further solution is that the air compressor uses the second sealing tube to inject air into the PE pipe to perform air tightness detection.

[0017] Furthermore, a valve is fixedly installed on the outside of the connecting pipe, and a pressure gauge is fixedly installed on the top of the connecting box.

[0018] The beneficial effect of adopting the above further solution is that the air tightness of the PE pipe can be detected by setting a pressure gauge, and the setting of the valve ensures that there is no pressure release in the PE pipe.

[0019] Furthermore, a controller is fixedly connected to the top of the detection platform, and the air compressor is fixedly installed on the top of the base.

[0020] Furthermore, a slide groove is provided inside the detection platform, and the movable frame is slidably connected to the inside of the slide groove.

[0021] The beneficial effect of adopting the above further solution is that the movable frame can move stably laterally through the setting of the slide groove, thereby ensuring the stability of the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 It is a structural schematic diagram of the mobile frame in the utility model;

[0024] Figure 3 This is a structural cross-sectional view of the limit block in the utility model;

[0025] Figure 4 It is a structural schematic diagram of the second sealing cylinder in the utility model.

[0026] In the figure: 1. base; 2. air compressor; 3. test bench; 4. motor; 5. threaded shaft; 6. movable frame; 7. first sealing cylinder; 8. lower support seat; 9. upper support seat; 10. connecting block; 11. connecting seat; 12. clamping block; 13. limit spring; 14. limit block; 15. toggle block; 16. connecting pipe; 17. connecting box; 18. second sealing cylinder; 19. valve; 20. pressure gauge; 21. controller. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the embodiment, Figure 1-4 An air compression device for PE pipe production is provided. The utility model comprises a base 1 and an air compressor 2. A detection platform 3 is fixedly connected to the top of the base 1, a motor 4 is fixedly connected to the lower surface of the detection platform 3, a threaded shaft 5 is fixedly connected to the output shaft of the motor 4, a movable frame 6 is threadedly connected to the outside of the threaded shaft 5, and a first sealing cylinder 7 is fixedly connected to the inside of the movable frame 6.

[0029] In this embodiment, in actual use, a slide groove is opened inside the detection table 3, and the movable frame 6 is slidably connected to the inside of the slide groove. Through the setting of the slide groove, when the starting motor 4 drives the threaded shaft 5 to rotate, the movable frame 6 can move horizontally stably, and fit tightly with one end of the PE pipe through the first sealing tube 7, thereby achieving the purpose of sealing.

[0030] Specifically, refer to Figure 1 The air outlet end of the air compressor 2 is fixedly connected with a connecting pipe 16, the end of the connecting pipe 16 away from the air compressor 2 is fixedly connected with a connecting box 17, the end of the connecting box 17 away from the connecting pipe 16 is fixedly connected with a second sealing cylinder 18, a valve 19 is fixedly installed on the outside of the connecting pipe 16, a pressure gauge 20 is fixedly installed on the top of the connecting box 17, a controller 21 is fixedly connected to the top of the testing platform 3, and the air compressor 2 is fixedly installed on the top of the base 1.

[0031] In this embodiment, in actual use, the second sealing cylinder 18 is pressed against the other end of the PE pipe, and air is injected into the PE pipe by the air compressor 2 using the second sealing cylinder 18 to perform an air tightness test. The air tightness of the PE pipe can be detected by setting a pressure gauge 20. The setting of the valve 19 ensures that there is no internal pressure release during the PE pipe test, thereby ensuring the accuracy of the test.

[0032] Specifically, refer to Figure 2 The top of the testing table 3 is fixedly connected to a lower support seat 8, an upper support seat 9 is arranged on the top of the lower support seat 8, a connecting block 10 is fixedly connected to the front of the upper support seat 9, a connecting seat 11 is fixedly connected to the front of the lower support seat 8, a clamping block 12 is fixedly connected to the bottom of the connecting block 10, a clamping assembly for limiting the clamping block 12 is arranged inside the connecting seat 11, a docking groove is opened inside the connecting seat 11, the clamping block 12 is inserted into the inside of the docking groove, there are two connecting blocks 10, and the two connecting blocks 10 are symmetrically distributed on the front and back sides of the upper support seat 9.

[0033] The upper support seat 9 is limited by the setting of the clamping block 12 so that the upper support seat 9 cannot move laterally.

[0034] Specifically, refer to Figure 3 The clamping assembly includes a limit spring 13 fixedly connected to the inside of the connecting seat 11, the outside of the limit spring 13 is fixedly connected to a limit block 14, a slot is provided inside the clamping block 12, the limit block 14 is inserted into the inside of the slot, and the outside of the limit block 14 is fixedly connected to a toggle block 15 extending to the outside of the connecting seat 11.

[0035] In this embodiment, in actual use, the blocking block 12 is limited by the limiting block 14, so that the upper support seat 9 cannot move longitudinally, so that the upper support seat 9 and the lower support seat 8 can cooperate to support the PE pipe, ensuring the stability of the PE pipe during inspection and enabling the PE pipe to be replaced conveniently.

[0036] Working principle:

[0037] By bringing the two toggle blocks 15 closer to each other, the limit block 14 cancels the limiting state of the block 12, so that the upper support seat 9 can be easily removed, and the PE tube is placed in the lower support seat 8, and one end of the PE tube is inserted into the second sealing tube 18, and then the block 12 on the upper support seat 9 is inserted into the docking groove, and the limit block 14 is pushed away by the elastic potential energy of the limit spring, so that the limit block 14 is reinserted into the block 12, and then the controller 21 starts the motor 4 to drive the threaded shaft 5 to rotate, so that the movable frame 6 can move horizontally stably, and the first sealing tube 7 is tightly fitted with one end of the PE tube to achieve the purpose of sealing, and air is injected into the PE tube by the air compressor 2 using the second sealing tube 18 to perform air tightness detection, and the air tightness of the PE tube can be detected by setting the pressure gauge 20, and the setting of the valve 19 ensures that there is no internal pressure relief during the PE tube detection.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An air compressor device for PE pipe production, comprising a base (1) and an air compressor (2), characterized in that: The top of the base (1) is fixedly connected to a detection platform (3), the lower surface of the detection platform (3) is fixedly connected to a motor (4), the output shaft of the motor (4) is fixedly connected to a threaded shaft (5), the external thread of the threaded shaft (5) is connected to a moving frame (6), the interior of the moving frame (6) is fixedly connected to a first sealing cylinder (7), the top of the detection platform (3) is fixedly connected to a lower support seat (8), the top of the lower support seat (8) is provided with an upper support seat (9), the front of the upper support seat (9) is fixedly connected to a connecting block (10), the front of the lower support seat (8) is fixedly connected to a connecting seat (11), the bottom of the connecting block (10) is fixedly connected to a clamping block (12), and the interior of the connecting seat (11) is provided with a clamping assembly for limiting the clamping block (12).

2. The air compressor for PE pipe production according to claim 1, characterized in that: The connection seat (11) is provided with a docking groove inside, and the clamping block (12) is inserted into the docking groove. There are two connection blocks (10), and the two connection blocks (10) are symmetrically distributed on the front and rear sides of the upper support seat (9).

3. The air compressor for PE pipe production according to claim 1, characterized in that: The clamping assembly comprises a limit spring (13) fixedly connected to the inside of the connecting seat (11); the outside of the limit spring (13) is fixedly connected to a limit block (14); a clamping slot is provided inside the clamping block (12); the limit block (14) is inserted into the inside of the clamping slot; and the outside of the limit block (14) is fixedly connected to a toggle block (15) extending to the outside of the connecting seat (11).

4. The air compressor for PE pipe production according to claim 1, characterized in that: The air outlet end of the air compressor (2) is fixedly connected to a connecting pipe (16), the end of the connecting pipe (16) away from the air compressor (2) is fixedly connected to a connecting box (17), and the end of the connecting box (17) away from the connecting pipe (16) is fixedly connected to a second sealing cylinder (18).

5. The air compressor for PE pipe production according to claim 4, characterized in that: A valve (19) is fixedly installed on the outside of the connecting pipe (16), and a pressure gauge (20) is fixedly installed on the top of the connecting box (17).

6. The air compressor for PE pipe production according to claim 1, characterized in that: The top of the detection platform (3) is fixedly connected to a controller (21), and the air compressor (2) is fixedly installed on the top of the base (1).

7. The air compressor for PE pipe production according to claim 1, characterized in that: A slide groove is provided inside the detection platform (3), and the movable frame (6) is slidably connected to the inside of the slide groove.

Citation Information

Patent Citations

  • Sealing detection device for PE water supply pipe

    CN217605209U