An integrated rubber ball cleaning device

By designing an integrated rubber ball cleaning equipment, using a combination of multiple sets of stirring brush plates and water spray valves, combined with high-pressure spraying of high-pressure water pumps and water spray valves, the problem of single cleaning methods and low cleaning capacity in the existing technology is solved, and efficient and comprehensive rubber ball cleaning effect is achieved.

CN222703912UActive Publication Date: 2025-04-01BEIJING HUAYI HONGTU ENERGY SAVING & EVIRONMENTAL PROTECTION ENG CO LTD
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Patent Information

Application Number
CN202421460245.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-01
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The cleaning method of existing rubber ball cleaning equipment is relatively simple and has a low cleaning capacity, which leads to a long cleaning time and incomplete cleaning and erosion.

Method used

An integrated rubber ball cleaning equipment is designed, using a combination of multiple sets of stirring brush plates and water spray valves. The stirring brush plate is driven to rotate through the transmission shaft, and combined with the high-pressure spraying of high-pressure water pump and water spray valve, multiple cleanings of spiral pushing and high-pressure flushing are realized.

Benefits of technology

It improves the efficiency and comprehensiveness of rubber ball cleaning, achieves a more efficient cleaning effect, and avoids the problem of incomplete cleaning and erosion.

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Abstract

The utility model relates to the technical field of rubber ball cleaning, and discloses an integrated rubber ball cleaning device, wherein a plurality of first stirring brush plates are arranged in a opposed manner on the outer side of the shaft rod of the transmission shaft, and a plurality of second stirring brush plates are arranged in an opposed manner with the first stirring brush plates staggered on the outer side of the shaft rod of the transmission shaft, and a plurality of water spray valves are installed on the outer side of the shaft rod of the transmission shaft perpendicular to the direction of the first stirring brush plates and the second stirring brush plates in an opposed manner. The utility model utilizes a braking mechanism to drive the first stirring brush plate and the second stirring brush plate to rotate, on the one hand, the rubber ball and the water flow are driven in a spiral manner, so that the water flow flushes and cleans the rubber ball, and on the other hand, the rubber ball is directly brushed and cleaned, and by utilizing a combination of a high-pressure water pump, a high-pressure water chamber, and a water spray valve, the water flow is sprayed back into the cleaning tank in a high-pressure spraying manner, so that the rubber ball is synchronously high-pressure flushed and cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber ball cleaning, in particular to an integrated rubber ball cleaning device. Background Art

[0002] The rubber ball cleaning device is an indispensable device for cleaning and energy saving of equipment such as turbine cooling pipes and condenser cooling pipes, and plays an important role. It can effectively remove scale and sludge on the inner wall of the cooling pipe, ensure that the cooling pipe is always in a clean state, and improve the heat exchange effect. The rubber ball after cleaning and use needs to be cleaned independently by a cleaning device because of impurities and oil stains adhered to its surface, so as to facilitate subsequent recycling. As shown in a rubber ball cleaning device disclosed in the China Patent Network (public announcement number CN220541843U), when such a device is used, after the rubber ball is put into the cleaning circle, clean water and cleaning liquid are then added to the cleaning cavity through the water injection pipe. The cleaning liquid in the cleaning cavity is mixed with clean water by controlling the rotation of the cleaning circle, and water is allowed to pass through the holes into the cleaning circle. At the same time, the internal rubber ball can be driven to rotate under the rotation of the cleaning circle, and the rubber ball is contacted and cleaned with the cleaning parts inside the cleaning circle. Combined with the impact of water flow on the rubber ball, the rubber ball can be cleaned without dead ends, achieving a better cleaning effect.

[0003] However, there are still some shortcomings in the above-mentioned public patents and the rubber ball cleaning equipment adopted in the existing market: the existing cleaning component in the form of a roller drives the water flow and the rubber ball to rotate and contact together for cleaning, which can only use a single water flow to roll the rubber ball for cleaning, the cleaning method is relatively simple, the cleaning time is long, and it is very easy to have incomplete cleaning. To this end, those skilled in the art provide an integrated rubber ball cleaning device to solve the problems raised in the above background technology. Utility Model Content

[0004] The main purpose of the utility model is to provide an integrated rubber ball cleaning device, which can effectively solve the problem that the existing rubber ball cleaning device in the background technology has a relatively single cleaning method and a relatively low cleaning ability.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an integrated rubber ball cleaning device, including a bottom support frame and a cleaning tank installed on the upper end of the bottom support frame;

[0006] A feeding pipe is provided at one end of the tank body of the cleaning tank, and a discharge pipe is provided at the other end of the tank body of the cleaning tank;

[0007] A transmission shaft is rotatably connected to the middle of the tank body of the cleaning tank, and multiple groups of first stirring brush plates are arranged in opposite forms on the outer side of the shaft rod of the transmission shaft, and multiple groups of second stirring brush plates are arranged in opposite forms staggered from the first stirring brush plates on the outer side of the shaft rod of the transmission shaft, and multiple groups of water spray valves are connected and installed in opposite forms perpendicular to the directions of the first stirring brush plates and the second stirring brush plates on the outer side of the shaft rod of the transmission shaft;

[0008] A high-pressure water pump is arranged inside the tank body of the cleaning tank at one end of the shaft rod horizontal to the transmission shaft, and the high-pressure water pump is rotatably connected to the transmission shaft through a shaft ring.

[0009] As a further solution of the utility model: a braking mechanism for driving the transmission shaft is arranged at one end of the bottom support frame, and the braking mechanism includes a braking motor installed at one end of the bottom support frame, a pulley A is arranged at the output end of the braking motor, a pulley B is arranged at one end of the shaft of the transmission shaft, and pulley A and pulley B are connected by a transmission belt.

[0010] As a further solution of the utility model: a plurality of groups of first stirring arms for supporting the first stirring brush plate are arranged in opposite manner on the outer side of the shaft rod of the transmission shaft, and a second stirring arm for supporting the second stirring brush plate is arranged in opposite manner on the outer side of the shaft rod of the transmission shaft, staggered with the first stirring brush plate.

[0011] As a further solution of the present invention: the height of the first stirring brush plate is higher than the height of the second stirring brush plate, and the first stirring brush plate and the second stirring brush plate are both arranged in an inclined structure.

[0012] As a further solution of the utility model: a filter plate is arranged on one side of the tank body of the cleaning tank that is offset from the discharge pipe.

[0013] As a further solution of the utility model: a high-pressure water chamber is opened in the middle of the shaft of the transmission shaft, and the high-pressure water chamber is respectively connected to the high-pressure water pump and the water spray valve.

[0014] As a further solution of the utility model: the feeding pipe includes a feeding pipe opening and an opening and closing flap;

[0015] The discharge pipe comprises a discharge pipe opening and an opening and closing valve plate.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] When the utility model cleans the rubber ball, the brake mechanism is used as a driving source to drive the transmission shaft 10 to rotate, and then the first stirring brush plate and the second stirring brush plate on the outer side of the shaft are driven to rotate, and the stirring of the two groups of stirring brush plates in the form of inclined plates is used to drive the rubber ball and the water flow in a spiral push manner, so that the water flow flushes and cleans the rubber ball, and on the other hand, the two groups of stirring brush plates are used to stir and brush the rubber ball directly, and while stirring and driving, the water flow filtered by the filter plate is sucked by a combination of a high-pressure water pump, a high-pressure water chamber, and a water spray valve, and is sprayed back into the cleaning tank in a high-pressure spraying manner, so that the rubber ball is synchronously rinsed and cleaned with high pressure, and the utility model has multiple cleaning capabilities, and the cleaning efficiency is more efficient and the cleaning is more comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of an integrated rubber ball cleaning device of the utility model;

[0019] Figure 2 It is a partial cross-sectional view of an integrated rubber ball cleaning device of the utility model;

[0020] Figure 3 The utility model is a transmission schematic diagram of a transmission shaft in an integrated rubber ball cleaning device.

[0021] In the figure: 1. bottom support frame; 2. cleaning tank; 3. brake motor; 4. feeding pipe; 41. feeding pipe opening; 42. opening and closing flap; 5. inspection door; 6. discharge pipe; 61. discharge pipe opening; 62. opening and closing valve plate; 7. pulley A; 8. transmission belt; 9. pulley B; 10. transmission shaft; 11. first stirring brush plate; 12. second stirring brush plate; 13. water spray valve; 14. filter plate; 15. high-pressure water pump; 16. shaft ring; 17. high-pressure water chamber; 18. first stirring support arm; 19. second stirring support arm. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Please refer to Figure 1-3 As shown, an integrated rubber ball cleaning device includes a bottom support frame 1 and a cleaning tank 2 installed on the upper end of the bottom support frame 1. A feeding pipe 4 is provided at one end of the tank body of the cleaning tank 2. The feeding pipe 4 includes a feeding pipe port 41 and an opening and closing flap 42. By opening the opening and closing flap 42 of the feeding pipe 4, the rubber ball and clean water are added into the cleaning tank 2 through the feeding pipe port 41 for cleaning. After the feeding is completed, the opening and closing flap 42 is closed to carry out the rubber ball cleaning work.

[0026] The middle part of the tank body of the cleaning tank 2 is rotatably connected with a transmission shaft 10, and one end of the bracket of the bottom support frame 1 is provided with a brake mechanism for driving the transmission shaft 10. The brake mechanism includes a brake motor 3 installed at one end of the bracket of the bottom support frame 1, and a pulley A7 is provided at the output end of the brake motor 3. A pulley B9 is provided at one end of the shaft of the transmission shaft 10, and the pulley A7 is connected to the pulley B9 through a transmission belt 8. By controlling the operation of the brake motor 3, the pulley A7 is driven to rotate, and the transfer transmission of the transmission belt 8 is used to drive the pulley B9 to rotate, and then the transmission shaft 10 is driven to rotate, so as to drive the components on the shaft to operate and clean the rubber ball.

[0027] The outer side of the shaft of the transmission shaft 10 is provided with a plurality of groups of first stirring brush plates 11 arranged in opposite form, and the outer side of the shaft of the transmission shaft 10 is provided with a plurality of groups of second stirring brush plates 12 arranged in opposite form with the first stirring brush plates 11 staggered, and the outer side of the shaft of the transmission shaft 10 is provided with a plurality of groups of first stirring arms 18 supporting the first stirring brush plates 11 in opposite form, and the outer side of the shaft of the transmission shaft 10 is provided with a second stirring arm 19 supporting the second stirring brush plates 12 staggered with the first stirring brush plates 11 in opposite form, and the height of the first stirring brush plates 11 is higher than that of the second stirring brush plates The height of the plate 12, and the first stirring brush plate 11 and the second stirring brush plate 12 are arranged in an inclined structure. By setting the first stirring brush plate 11 and the second stirring brush plate 12 to different height states, the rubber balls in all directions in the cleaning tank 2 can be rotated and cleaned by brushing. By setting the first stirring brush plate 11 and the second stirring brush plate 12 to an inclined structure, the water flow and the rubber balls in the cleaning tank 2 can be promoted to spirally rotate, thereby improving the dynamic contact between the water flow and the rubber balls, and at the same time improving the dynamic flow performance of the rubber balls, which is more conducive to the comprehensive cleaning of the rubber balls.

[0028] The outer side of the shaft of the transmission shaft 10 is perpendicular to the direction of the first stirring brush plate 11 and the second stirring brush plate 12 and is connected to and installed with multiple groups of water spray valves 13 in a facing form. A high-pressure water pump 15 is arranged at one end of the shaft of the transmission shaft 10 at a level inside the tank body of the cleaning tank 2, and the high-pressure water pump 15 is rotatably connected to the transmission shaft 10 through a shaft ring 16. A high-pressure water chamber 17 is opened in the middle of the shaft of the transmission shaft 10, and the high-pressure water chamber 17 is respectively connected to the high-pressure water pump 15 and the water spray valve 13. By utilizing the high-pressure suction of the high-pressure water pump 15, water is pumped into the high-pressure water chamber 17 through the shaft ring 16, and then sprayed out at high pressure through the water spray valve 13. Driven by the rotation of the transmission shaft 10, the rubber balls in all directions are flushed and cleaned in a high-pressure form.

[0029] A filter plate 14 is arranged inside the cleaning tank 2 on one side of the discharge pipe 6. By arranging the filter plate 14 inside the cleaning tank 2, clean water can be filtered and flow to the high-pressure water pump 15, so that the high-pressure water pump 15 sucks the water flow, and the high-pressure reflux flushes the rubber ball.

[0030] A discharge pipe 6 is provided at the other end of the tank body of the cleaning tank 2. The discharge pipe 6 includes a discharge pipe port 61 and an opening and closing valve plate 62. After the rubber ball is cleaned, the opening and closing valve plate 62 of the discharge pipe 6 is opened to discharge the rubber ball together with the cleaning water through the discharge pipe port 61. Subsequently, the cleaning equipment can be subjected to routine maintenance and other work through the inspection door 5 provided on the tank body of the cleaning tank 2.

[0031] The working principle of the utility model is as follows: when the rubber ball cleaning device is used to clean the rubber ball after use, the rubber ball and clean water are added to the cleaning tank 2 through the feeding pipe 4 for cleaning. After the feeding is completed, the brake motor 3 is controlled to work as a driving source to drive the combination of the pulley A7, the transmission belt 8, and the pulley B9 to rotate, and then drive the transmission shaft 10 to rotate, drive the components on its shaft to operate, and clean the rubber ball. When the transmission shaft 10 rotates, the first stirring brush plate 11 and the second stirring brush plate 12 are driven to rotate synchronously. The spiral stirring of the first stirring brush plate 11 and the second stirring brush plate 12 is used to promote the spiral rotation of the water flow and the rubber ball in the cleaning tank 2, thereby improving the dynamic contact between the water flow and the rubber ball, and using the flushing of the water flow to clean the rubber ball. Synchronously, the first stirring brush plate 11 and the second stirring brush plate 12 at different heights perform rotary brushing and cleaning work on the rubber ball in all directions in the cleaning tank 2, thereby improving the cleaning efficiency of the rubber ball.

[0032] While cleaning the rubber balls, the clean water is filtered by the filter plate 14 and flows to the high-pressure water pump 15, so that the high-pressure water pump 15 sucks the water flow, and the high-pressure reflux flushes the rubber balls. Then, the high-pressure suction of the high-pressure water pump 15 is used to pump the water flow into the high-pressure water chamber 17 through the shaft ring 16, and then the water flow is sprayed out through the water spray valve 13 at high pressure. The rotation of the transmission shaft 10 drives the rubber balls in various directions to be flushed and cleaned in the form of high pressure, thereby further improving the cleaning efficiency of the rubber balls and performing integrated multifunctional cleaning on the rubber balls.

[0033] After the subsequent rubber balls are cleaned, the cleaned rubber balls and waste water can be discharged by opening the discharge pipe 6.

[0034] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An integrated rubber ball cleaning device, characterized in that: It comprises a bottom support frame (1) and a cleaning tank (2) installed on the upper end of the bottom support frame (1); A feeding pipe (4) is provided at one end of the tank body of the cleaning tank (2), and a discharge pipe (6) is provided at the other end of the tank body of the cleaning tank (2); A transmission shaft (10) is rotatably connected to the middle of the tank body of the cleaning tank (2); a plurality of groups of first stirring brush plates (11) are arranged in a facing manner on the outer side of the shaft of the transmission shaft (10); and a plurality of groups of second stirring brush plates (12) are arranged in a facing manner, staggered from the first stirring brush plates (11), on the outer side of the shaft of the transmission shaft (10); and a plurality of groups of water spray valves (13) are connected and installed in a facing manner, perpendicular to the direction of the first stirring brush plates (11) and the second stirring brush plates (12); A high-pressure water pump (15) is arranged inside the tank body of the cleaning tank (2) at the same level as one end of the shaft of the transmission shaft (10), and the high-pressure water pump (15) is rotatably connected to the transmission shaft (10) via a shaft ring (16).

2. The integrated rubber ball cleaning device according to claim 1, characterized in that: A brake mechanism for driving a transmission shaft (10) is arranged at one end of the bracket of the bottom support frame (1), and the brake mechanism comprises a brake motor (3) installed at one end of the bracket of the bottom support frame (1), a pulley A (7) is arranged at the output end of the brake motor (3), a pulley B (9) is arranged at one end of the shaft of the transmission shaft (10), and the pulley A (7) and the pulley B (9) are connected by a transmission belt (8).

3. The integrated rubber ball cleaning device according to claim 1, characterized in that: A plurality of first stirring arms (18) for supporting a first stirring brush plate (11) are arranged in a facing manner on the outer side of the shaft of the transmission shaft (10), and a second stirring arm (19) for supporting a second stirring brush plate (12) is arranged in a facing manner on the outer side of the shaft of the transmission shaft (10) in a staggered manner with respect to the first stirring brush plate (11).

4. The integrated rubber ball cleaning device according to claim 1, characterized in that: The height of the first stirring brush plate (11) is higher than the height of the second stirring brush plate (12), and both the first stirring brush plate (11) and the second stirring brush plate (12) are arranged in an inclined structure.

5. The integrated rubber ball cleaning device according to claim 1, characterized in that: A filter plate (14) is arranged inside the tank body of the cleaning tank (2) on one side away from the discharge pipe (6).

6. The integrated rubber ball cleaning device according to claim 1, characterized in that: A high-pressure water chamber (17) is provided in the middle of the shaft of the transmission shaft (10), and the high-pressure water chamber (17) is respectively connected to the high-pressure water pump (15) and the water spray valve (13).

7. The integrated rubber ball cleaning device according to claim 1, characterized in that: The feeding pipe (4) comprises a feeding pipe opening (41) and an opening and closing flap (42); The discharge pipe (6) comprises a discharge pipe opening (61) and an opening and closing valve plate (62).

Citation Information

Patent Citations

  • Rubber ball cleaning equipment

    CN220541843U