C-type instrument joint electrolytic surface defect detection device
By designing spiral cooling tubes and moving components in the electrolytic surface defect detection device of C-shaped instrument joint, the problem of difficulty in effectively cooling the electrolyte is solved, rapid cooling of the electrolyte and protection of the surface of C-shaped instrument joint are achieved, and the detection reliability is improved.
Patent Information
- Application Number
- CN202420994047.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the detection process of existing C-shaped instrument joint electrolytic surface defect detection devices, it is difficult for the electrolyte to be effectively cooled, resulting in high temperature of the electrolyte, affecting the detection effect and may lead to corrosion on the surface of the C-shaped instrument joint.
A detection device including a spiral cooling tube and a moving component is designed. The spiral cooling tube is equipped with a liquid inlet port and a liquid outlet port. The coolant takes away the heat of the electrolyte through the spiral cooling tube. The moving component drives the spiral cooling tube to repeatedly move through the speed reduction motor and gear system to ensure that the coolant fully contacts the electrolyte.
By effectively cooling the electrolyte, the evaporation and decomposition of the electrolyte is avoided, the corrosion on the surface of the C-shaped instrument joint is reduced, and the reliability of detection and product quality are improved.
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Figure CN222704547U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of C-shaped instrument joint detection, in particular to a C-shaped instrument joint electrolytic surface defect detection device. Background Art
[0002] C-shaped instrument connector is a component widely used in equipment such as pressure gauges, vacuum gauges and temperature instruments. Generally, surface defects can be found through the electrolytic process by electrolytic surface defect detection devices to improve product quality control and reliability.
[0003] When the C-shaped instrument connector is inspected by an electrolytic detection device, the electrolyte is mostly cooled naturally, and it is difficult to cool the electrolyte well. The cooling effect is poor. When the C-shaped instrument connector is placed in the electrolyte for electrolytic reaction once or multiple times, the electrolysis will generate heat, making the electrolyte high temperature, causing the electrolyte to evaporate and decompose, affecting the conductivity and reaction effect of the electrolyte. In addition, the high-temperature electrolyte near the C-shaped instrument connector is prone to violent reaction to the C-shaped instrument connector, causing strong corrosion on the surface of the C-shaped instrument connector and causing damage to it. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a C-shaped instrument joint electrolytic surface defect detection device, and the specific technical scheme is as follows:
[0005] The device for detecting electrolytic surface defects of a C-shaped instrument joint comprises a box body for containing electrolyte, a spiral cooling tube is arranged inside the box body, the spiral cooling tube has a liquid inlet port and a liquid outlet port, the liquid inlet port is used to input the coolant into the spiral cooling tube, the liquid outlet port is used to output the coolant in the spiral cooling tube to the outside, and also comprises a displacement component, the displacement component is used to drive the spiral cooling tube to move back and forth in a circular manner in the horizontal direction of the box body.
[0006] As an improvement of the above technical solution: the moving component includes an assembly box, a reduction motor and a placement frame fixedly connected to the outside of the spiral cooling tube, a movable frame is arranged inside the assembly box, a U-shaped movable frame is fixedly connected between the movable frame and the spiral cooling tube, the top and bottom of the inner wall of the U-shaped movable frame are provided with racks, an incomplete gear for matching is arranged between the two racks, and the output end of the reduction motor is fixedly connected to the center of one side of the incomplete gear.
[0007] As an improvement of the above technical solution: a guide rod parallel to the length direction of the movable frame is fixedly connected to the inside of the assembly box, one side of the movable frame is slidably sleeved on the outside of the guide rod, a slide groove is opened at the bottom of the inner wall of the box body, and the placement frame is slidably connected to the slide groove through a slider.
[0008] As an improvement of the above technical solution: it also includes a controller, a temperature sensor and an alarm, the temperature sensor is fixedly installed on one side of the placement frame, and the temperature sensor, the reduction motor and the alarm are all connected to the controller.
[0009] As an improvement of the above technical solution: it also includes an electrolytic component, which includes a cathode, an anode, a power supply, a current sensor, a voltage sensor and a display screen, the anode is connected to the positive electrode of the power supply through a wire, the cathode is connected to the negative electrode of the power supply through a wire, one end of the current sensor extends into the electrolyte, and the other end is connected to the negative electrode of the power supply, and both ends of the voltage sensor extend into the electrolyte.
[0010] Beneficial effects of the utility model:
[0011] Specifically, when performing electrolytic testing on the C-shaped instrument connector, the C-shaped instrument connector is first connected to the placement frame and is located in the inner space of the spiral cooling tube. When it is tested by the electrolytic component, the coolant continues to pass through the spiral cooling tube, and the controller controls the moving component to drive the spiral cooling tube, the placement frame and the C-shaped instrument connector to move horizontally repeatedly in the box body, so that the spiral cooling tube is fully in contact with the electrolyte, and the coolant in the spiral cooling tube effectively takes away the heat of the electrolyte, so that the electrolyte is quickly cooled down, thereby avoiding the electrolyte from generating high temperature during multiple electrolytic tests on the C-shaped instrument connector, thereby effectively avoiding evaporation and decomposition of the electrolyte, and avoiding corrosion on the surface of the C-shaped instrument connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the internal structure of the assembly box in the utility model.
[0014] Figure numerals: 1. Box body; 10. Slide; 2. Spiral cooling tube; 21. Placement frame; 20. Slider; 201. Liquid inlet port; 202. Liquid outlet port; 4. Cathode; 5. Assembly box; 51. U-shaped movable frame; 52. Movable frame; 53. Rack; 54. Reduction motor; 55. Incomplete gear; 56. Guide rod; 6. Anode; 7. Temperature sensor. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0016] Example
[0017] Please refer to Figure 1-Figure 2The device for detecting electrolytic surface defects of a C-shaped instrument joint comprises a box body 1 for containing electrolyte, a spiral cooling tube 2 is arranged inside the box body 1, the spiral cooling tube 2 has a liquid inlet port 201 and a liquid outlet port 202, the liquid inlet port 201 is used to input the coolant into the spiral cooling tube 2, and the liquid outlet port 202 is used to output the coolant in the spiral cooling tube 2 to the outside, and also comprises a displacement component, the displacement component is used to drive the spiral cooling tube 2 to move back and forth in a circular manner in the horizontal direction of the box body 1, specifically, the inner side of the spiral cooling tube 2 has a space that can accommodate the C-shaped instrument joint to facilitate the detection of the C.
[0018] In an optional embodiment: the moving assembly includes an assembly box 5, a reduction motor 54 and a placement frame 21 fixedly connected to the outside of the spiral cooling tube 2, the C-shaped instrument connector can be connected to the placement frame 21 for detection, a movable frame 52 is arranged inside the assembly box 5, a U-shaped movable frame 51 is fixedly connected between the movable frame 52 and the spiral cooling tube 2, the top and bottom of the inner wall of the U-shaped movable frame 51 are provided with racks 53, an incomplete gear 55 used in conjunction is arranged between the two racks 53, and the output end of the reduction motor 54 is fixedly connected to the incomplete gear 55. At the center of one side, specifically, the incomplete gear 55 can mesh with the rack 53, the reduction motor 54 is fixedly installed inside the assembly box 5, and a through hole is set on the top of the assembly box 5. One side of the U-shaped movable frame 51 passes through the through hole to facilitate the movement of the U-shaped movable frame 51. When the reduction motor 54 is rotated, the incomplete gear 55 will be driven to rotate, and the tooth block on the incomplete gear 55 will repeatedly pass through two gear pairs, so that the movable frame 52 drives the placement frame 21 to move horizontally repeatedly. By controlling the rotation speed of the reduction motor 54, the movement amplitude of the placement frame 21 can be controlled. Further, the spiral cooling tube 2 and the placement frame 21 are made of tantalum, which has good thermal conductivity and corrosion resistance, and avoids being affected by the electrolyte.
[0019] In an optional embodiment: the interior of the assembly box 5 is fixedly connected with a guide rod 56 parallel to the length direction of the movable frame 52, and one side of the movable frame 52 is slidably sleeved on the outside of the guide rod 56, so that the movable frame 52 can move stably through the cooperation of the guide rod 56, and a slide groove 10 is opened at the bottom of the inner wall of the box body 1, and the placement frame 21 is slidably connected to the slide groove 10 through the slider 20, and the placement frame 21 can move more stably through the cooperation of the slide groove 10 and the slider 20.
[0020] In an optional embodiment: it also includes a controller, a temperature sensor 7 and an alarm, the temperature sensor 7 is fixedly installed on one side of the placement frame 21, the temperature sensor 7, the reduction motor 54 and the alarm are all connected to the controller, and the connection method is electrical or wireless communication connection.
[0021] In an optional embodiment: it also includes an electrolytic component, which includes a cathode 4, an anode 6, a power supply, a current sensor, a voltage sensor and a display screen. The anode 6 is connected to the positive pole of the power supply through a wire, and the cathode 4 is connected to the negative pole of the power supply through a wire. One end of the current sensor extends into the electrolyte, and the other end is connected to the negative pole of the power supply. The two ends of the voltage sensor extend into the electrolyte. More specifically, the input end of the voltage sensor is connected to the two ends of the electrolyte tank to detect the voltage at both ends of the electrolyte. The output ends of the voltage sensor and the current sensor are both connected to the input end of the controller. The controller obtains the signals of the voltage sensor and the current sensor through this connection, and converts them into digital signals for processing and analysis. The controller analyzes the current and voltage changes in the electrolyte according to the signals of the current sensor and the voltage sensor to detect surface defects of the C-shaped instrument connector. At the same time, the controller converts the detection results into readable outputs, such as signals or digital signals on the display screen, for users to observe.
[0022] Specifically, when the C-shaped instrument connector is electrolytically tested, the C-shaped instrument connector is first connected to the placement frame 21 and is located in the inner space of the spiral cooling tube 2. When the electrolytic component is used to test it, the coolant is continuously passed through the spiral cooling tube 2, and the controller controls the moving component to drive the spiral cooling tube 2, the placement frame 21 and the C-shaped instrument connector to move horizontally repeatedly in the box 1. The spiral cooling tube 2 is fully in contact with the electrolyte, and the coolant in the spiral cooling tube 2 effectively takes away the heat of the electrolyte, allowing the electrolyte to cool down quickly, avoiding the electrolyte from generating high temperature during multiple electrolytic tests on the C-shaped instrument connector, thereby effectively avoiding the evaporation and decomposition of the electrolyte and corrosion of the surface of the C-shaped instrument connector.
[0023] The temperature of the electrolyte is detected by the temperature sensor 7, and the low temperature threshold of the temperature sensor 7 is preset by the controller. When the threshold is reached, the control of the mobile component is stopped, and the alarm is activated to remind the user to close the circulation of the coolant in time to prevent the electrolyte temperature from being too low.
[0024] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A C-shaped instrument connector electrolytic surface defect detection device, comprising a box (1) for containing electrolyte, characterized in that: The box body (1) is provided with a spiral cooling pipe (2) inside, the spiral cooling pipe (2) having a liquid inlet port (201) and a liquid outlet port (202), the liquid inlet port (201) being used to input cooling liquid into the spiral cooling pipe (2), and the liquid outlet port (202) being used to output the cooling liquid in the spiral cooling pipe (2) to the outside; and also comprising a displacement component, the displacement component being used to drive the spiral cooling pipe (2) to move back and forth in a cyclic manner in a horizontal direction of the box body (1).
2. The C-shaped instrument joint electrolytic surface defect detection device according to claim 1 is characterized in that: The moving assembly comprises an assembly box (5), a reduction motor (54) and a placement frame (21) fixedly connected to the outside of the spiral cooling tube (2); a movable frame (52) is arranged inside the assembly box (5); a U-shaped movable frame (51) is fixedly connected between the movable frame (52) and the spiral cooling tube (2); the top and bottom of the inner wall of the U-shaped movable frame (51) are provided with racks (53); an incomplete gear (55) for use with the racks (53) is arranged between the two racks (53); and the output end of the reduction motor (54) is fixedly connected to the center of one side of the incomplete gear (55).
3. The C-shaped instrument joint electrolytic surface defect detection device according to claim 2 is characterized in that: A guide rod (56) parallel to the length direction of the movable frame (52) is fixedly connected inside the assembly box (5); one side of the movable frame (52) is slidably sleeved on the outside of the guide rod (56); a slide groove (10) is provided at the bottom of the inner wall of the box body (1); and the placement frame (21) is slidably connected to the slide groove (10) via a slider (20).
4. The C-shaped instrument joint electrolytic surface defect detection device according to claim 3 is characterized in that: It also includes a controller, a temperature sensor (7) and an alarm. The temperature sensor (7) is fixedly mounted on one side of the placement frame (21). The temperature sensor (7), the reduction motor (54) and the alarm are all connected to the controller.
5. The C-shaped instrument joint electrolytic surface defect detection device according to claim 4 is characterized in that: The device also includes an electrolytic component, which includes a cathode (4), an anode (6), a power supply, a current sensor, a voltage sensor and a display screen. The anode (6) is connected to the positive electrode of the power supply via a wire, and the cathode (4) is connected to the negative electrode of the power supply via a wire. One end of the current sensor extends into the electrolyte, and the other end is connected to the negative electrode of the power supply. Both ends of the voltage sensor extend into the electrolyte.