A workpiece automatic sorting and processing training system

Abstract

The utility model relates to the field of automatic workpiece sorting equipment, and discloses a workpiece automatic sorting and processing training system, including an automatic parts feeding system, a processing system, an automatic sorting system and a teaching management system. The teaching management system includes a support ring base, a conveyor belt, a driving motor 1 and a packaging box. The top of the support ring base is fixedly connected with the conveyor belt, one side of the conveyor belt is fixedly connected with the driving motor 1, one side of the conveyor belt is provided with a packaging box, one end of the upper side surface of the conveyor belt is fixedly connected with two mounting brackets 1, one end of the upper side surface of the conveyor belt is fixedly connected with a mounting bracket 2, and the lower side surface of the mounting bracket 2 is fixedly connected with a shipping track plate, and also includes a cargo distribution guide device and a workpiece classification device. The device and the workpiece automatic sorting and processing training system significantly improve production efficiency and processing accuracy, reduce labor costs, reduce errors, enhance practical ability, flexibly adapt to different needs, improve employee skills, and enhance the market competitiveness of enterprises.

Description

Technical Field

[0001] The utility model relates to the field of automatic workpiece sorting equipment, in particular to an automatic workpiece sorting processing training system. Background Art

[0002] With the rapid development of industrial automation technology, the automation level of workpiece processing and sorting has become an important indicator for measuring the competitiveness of the manufacturing industry. Especially in the field of vocational education and training, it is particularly important to build a workpiece automatic sorting and processing training system that can simulate the real industrial environment and provide comprehensive practical training functions. This system can not only help students understand and master modern industrial automation technology, but also improve their practical ability and innovation awareness.

[0003] In traditional workpiece processing and sorting systems, the sorting of goods often relies on manual operation, which is not only inefficient but also prone to errors. Especially in the production process of precision gear workpieces, due to the wide variety and specifications of gears, the traditional sorting method can no longer meet the high-efficiency and high-precision production requirements. For this reason, we proposed a workpiece automatic sorting and processing training system. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a workpiece automatic sorting and processing training system to solve the above-mentioned problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a workpiece automatic sorting and processing training system, including an automatic feeding system, a processing system, an automatic sorting system and a teaching management system, the automatic feeding system automatically supplies the workpiece to be processed to the processing system, the processing system is used to process the workpiece, the automatic sorting system is used to accurately sort, the teaching management system includes a support ring base, a conveyor belt, a drive motor 1 and a packaging box, the top of the support ring base is fixedly connected to the conveyor belt, one side of the conveyor belt is fixedly connected to the drive motor 1, one side of the conveyor belt is provided with a packaging box, one end of the upper side of the conveyor belt is fixedly connected to two mounting brackets 1, one end of the upper side of the conveyor belt is fixedly connected to the mounting bracket 2, the lower side of the mounting bracket 2 is fixedly connected to the shipping track plate, and also includes:

[0008] A goods distribution guide device, which is arranged at the other end of the upper side of the conveyor belt and is used to guide different workpieces;

[0009] The workpiece sorting device is arranged on the upper side of the conveyor belt and is used for sorting the workpieces.

[0010] Preferably, the shipping track plate is an inclined arc-shaped plate, and four track baffles are fixedly connected to the shipping track plate, which cooperate with the inner walls on both sides of the conveyor belt to form four shipping tracks, and shipping holes are opened on two non-adjacent shipping tracks on the shipping track plate.

[0011] Preferably, the cargo distribution guide device includes a sorting workpiece plate, a connecting block, a connecting long plate and a cargo collecting plate. The lower ends of the inner walls on both sides of the mounting bracket are fixedly connected to the cargo collecting plate, and one end of the cargo collecting plate close to the shipping track plate is hinged with two symmetrically arranged sorting workpiece plates, and the upper side surfaces of the two sorting workpiece plates are fixedly connected with a connecting block at one end close to the shipping track plate, and the upper side surfaces of the connecting blocks are fixedly connected with fastening bolts, and the upper side surfaces of the connecting blocks are fitted with a connecting long plate, and a sliding groove is provided at one end of the connecting long plate close to the connecting block, and the connecting long plate is movably sleeved in the fastening bolts on the connecting block through the sliding groove.

[0012] Preferably, the cargo collecting plate is composed of two symmetrical long plates, and the end of the cargo collecting plate away from the shipping track plate is Y-shaped.

[0013] Preferably, the workpiece sorting device includes a control device, a second drive motor, a rotating rod, a mounting box shell and a rotating gear. The control device is fixedly connected to the upper side surface of the mounting bracket one away from the shipping track plate, and the mounting box shell is fixedly connected to the upper side surface of the mounting bracket one close to the shipping track plate. The upper side surface of the mounting box shell is fixedly connected to the end of the control device near the control device. The second drive motor is electrically connected to the control device. The rotating shaft of the second drive motor is fixedly connected to the rotating rod, and the rotating rod extends into the inner cavity of the mounting box shell and is fixedly connected to the rotating gear one.

[0014] Preferably, the workpiece sorting device also includes a rotating sleeve and a rotating gear 2. The rotating sleeve is rotatably connected to the inner wall of the bottom side of the installation box shell, and the upper end of the side of the rotating sleeve is fixedly connected to the rotating gear 2. The rotating gear 2 is meshed with the rotating gear 1, and the lower end of the rotating gear 2 extends to the bottom of the installation box shell and is fixedly connected to the upper side of the connecting long plate.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a workpiece automatic sorting and processing training system, which has the following beneficial effects:

[0017] 1. This kind of workpiece automatic sorting and processing training system firstly, through the automated and intelligent workflow, the system improves production efficiency and processing accuracy, reduces labor costs, reduces human errors, and provides comprehensive teaching support to help them understand and master modern industrial automation technology, and enhance practical ability and innovation awareness.

[0018] 2. The flexibility and configurability of this workpiece automatic sorting and processing training system enables it to adapt to the sorting needs of different workpieces and meet the requirements of different teaching and practice scenarios. For manufacturing companies, the use of such an automated training system not only improves the skills of employees, but also enhances the company's market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the practical training system of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the automatic sorting system of the utility model;

[0021] Figure 3 This is a schematic diagram of the shipping track plate of the utility model;

[0022] Figure 4 This is a schematic diagram of the cargo distribution guide device of the utility model;

[0023] Figure 5 This is a schematic diagram of a workpiece classification device of the present utility model.

[0024] In the figure: 1. Automatic parts feeding system; 2. Processing system; 3. Automatic sorting system; 4. Teaching management system; 5. Mounting bracket 1; 6. Support ring base; 7. Conveyor belt; 8. Drive motor 1; 9. Packing box; 10. Sorting workpiece plate; 11. Mounting bracket 2; 12. Shipping track plate; 13. Rotating assembly; 14. Control device; 15. Shipping hole; 16. Connecting block; 17. Connecting long board; 18. Rotating sleeve; 19. Drive motor 2; 20. Rotating rod; 21. Mounting box shell; 22. Rotating gear 1; 23. Rotating gear 2; 24. Cargo collecting plate; 25. Cargo distribution guide device; 26. Workpiece sorting device. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5A workpiece automatic sorting and processing training system includes an automatic feeding system 1, a processing system 2, an automatic sorting system 3 and a teaching management system 4. The automatic feeding system 1 automatically supplies the workpiece to be processed to the processing system, the processing system 2 is used to process the workpiece, and the automatic sorting system 3 is used to accurately sort. The teaching management system 4 includes a support ring base 6, a conveyor belt 7, a drive motor 8 and a packaging box 9. The top of the support ring base 6 is fixedly connected to the conveyor belt 7, one side of the conveyor belt 7 is fixedly connected to the drive motor 8, one side of the conveyor belt 7 is provided with a packaging box 9, one end of the upper side of the conveyor belt 7 is fixedly connected to two mounting brackets 5, one end of the upper side of the conveyor belt 7 is fixedly connected to the mounting bracket 2 11, and the lower side of the mounting bracket 2 11 is fixedly connected to the shipping track plate 12, and also includes:

[0027] A goods distribution guide device 25, which is arranged at the other end of the upper side of the conveyor belt 7 and is used to guide different workpieces;

[0028] The workpiece sorting device 26 is arranged on the upper side of the conveyor belt 7 and is used to sort the workpieces.

[0029] Furthermore, the shipping track plate 12 is an inclined arc-shaped plate, and four track baffles are fixedly connected to the shipping track plate 12, which cooperate with the inner walls on both sides of the conveyor belt 7 to form four shipping tracks, and two non-adjacent shipping tracks on the shipping track plate 12 are provided with shipping holes 15.

[0030] Furthermore, the cargo distribution guide device 25 includes a sorting workpiece plate 10, a connecting block 16, a connecting long plate 17 and a cargo collecting plate 24. The lower ends of the inner walls on both sides of the mounting bracket 5 are fixedly connected to the cargo collecting plate 24. The cargo collecting plate 24 is hinged at one end close to the shipping track plate 12 with two symmetrically arranged sorting workpiece plates 10. The upper side surfaces of the two sorting workpiece plates 10 are fixedly connected to one end close to the shipping track plate 12 with a connecting block 16. The upper side surfaces of the connecting blocks 16 are fixedly connected to a fastening bolt. The upper side surfaces of the connecting blocks 16 are fitted with a connecting long plate 17. A sliding groove is provided at one end of the connecting long plate 17 close to the connecting block 16. The connecting long plate 17 is movably sleeved in the fastening bolts on the connecting block 16 through the sliding groove.

[0031] Furthermore, the cargo collecting plate 24 is composed of two symmetrical long plates, and one end of the cargo collecting plate 24 away from the delivery track plate 12 is Y-shaped.

[0032] Furthermore, the workpiece sorting device 26 includes a control device 14, a drive motor 19, a rotating rod 20, an installation box shell 21 and a rotating gear 22. The control device 14 is fixedly connected to the upper side surface of the installation bracket 5 away from the shipping track plate 12, and the installation box shell 21 is fixedly connected to the upper side surface of the installation bracket 5 close to the shipping track plate 12. The upper side surface of the installation box shell 21 is fixedly connected to the end of the control device 14. The drive motor 19 is electrically connected to the control device 14. The rotating rod 20 is fixedly connected to the rotating shaft of the drive motor 19. The rotating rod 20 extends into the inner cavity of the installation box shell 21 and is fixedly connected to the rotating gear 22.

[0033] Furthermore, the workpiece classification device 26 also includes a rotating sleeve 18 and a rotating gear 23. The rotating sleeve 18 is rotatably connected to the inner wall of the bottom side of the mounting box shell 21, and the upper end of the side of the rotating sleeve 18 is fixedly connected to the rotating gear 23. The rotating gear 23 is meshed with the rotating gear 1 22, and the lower end of the rotating gear 23 extends to the bottom of the mounting box shell 21 and is fixedly connected to the upper side of the connecting long plate 17.

[0034] Working principle: The specific implementation content is as follows: the workpieces to be processed are automatically supplied to the processing system 2 for processing through the automatic feeding system 1. After the processing is completed, the automatic sorting system 3 uses the conveyor belt 7, the goods distribution guide device 25 and the workpiece classification device 26 to accurately sort the workpieces according to the preset classification standards to different delivery track plates 12. Specifically, turn on the drive motor 8, drive the conveyor belt 7 to rotate through the drive motor 8, pour the workpieces processed by the processing system 2 into the area of ​​the collection plate 24 on the conveyor belt, and the workpieces on the conveyor belt 7 follow the conveyor belt 7 to move toward the packaging box 9, and the control device 14 controls the drive motor 2 19 to rotate, and the drive motor 2 19 rotates through the rotating rod 20 to drive The rotating gear 22 rotates, and the rotating gear 22 drives the rotating sleeve 18 to rotate through the rotating gear 2 23 meshing with it, and drives the connecting long plate 17 through the rotating sleeve 18 to drive the connecting long plate 17 to change direction, and different workpieces are introduced into different shipping tracks in the shipping track plate 12 through the reversing of the connecting block 16, and flow into different packaging boxes 9 through the shipping hole 15 on the shipping track plate 12 and the workpiece outlet at the other end, realizing the functions of sorting and classification. The teaching management function of the entire system (teaching management system 4) can collect and analyze data during the practical training process, provide comprehensive teaching support for students, help them understand and master modern industrial automation technology, and improve practical ability and innovation awareness.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A workpiece automatic sorting and processing training system, comprising an automatic feeding system (1), a processing system (2), an automatic sorting system (3) and a teaching management system (4), wherein the automatic feeding system (1) automatically feeds the workpiece to be processed to the processing system, the processing system (2) is used to process the workpiece, the automatic sorting system (3) is used to accurately sort, and the teaching management system (4) comprises a support ring base (6), a conveyor belt (7), a drive motor (8) and a packaging box (9), the top of the support ring base (6) is fixedly connected to the conveyor belt (7), one side of the conveyor belt (7) is fixedly connected to the drive motor (8), and one side of the conveyor belt (7) is provided with a packaging box (9), characterized in that: One end of the upper side of the conveyor belt (7) is fixedly connected to two mounting brackets 1 (5), one end of the upper side of the conveyor belt (7) is fixedly connected to a mounting bracket 2 (11), and the lower side of the mounting bracket 2 (11) is fixedly connected to a delivery track plate (12), and further comprises: A product separation guide device (25) is arranged at the other end of the upper side of the conveyor belt (7) and is used to guide different workpieces; A workpiece sorting device (26) is arranged on the upper side of the conveyor belt (7) and is used for sorting the workpieces.

2. The workpiece automatic sorting and processing training system according to claim 1 is characterized by: The delivery track plate (12) is an inclined arc-shaped plate, and four track baffles are fixedly connected to the delivery track plate (12), and cooperate with the inner walls on both sides of the conveyor belt (7) to form four delivery tracks, and delivery holes (15) are opened on two non-adjacent delivery tracks on the delivery track plate (12).

3. The workpiece automatic sorting and processing training system according to claim 1 is characterized by: The cargo distribution guide device (25) comprises a sorting workpiece plate (10), a connecting block (16), a connecting long plate (17) and a cargo collecting plate (24); the lower ends of the inner walls on both sides of the mounting bracket (5) are fixedly connected to the cargo collecting plate (24); one end of the cargo collecting plate (24) close to the delivery track plate (12) is hinged with two symmetrically arranged sorting workpiece plates (10); the upper side surfaces of the two sorting workpiece plates (10) close to one end of the delivery track plate (12) are fixedly connected with a connecting block (16); the upper side surfaces of the connecting blocks (16) are fixedly connected with fastening bolts; the upper side surfaces of the connecting blocks (16) are fitted with a connecting long plate (17); a sliding groove is provided at one end of the connecting long plate (17) close to the connecting block (16); the connecting long plate (17) is movably sleeved in the fastening bolts on the connecting block (16) through the sliding groove.

4. The workpiece automatic sorting and processing training system according to claim 3 is characterized by: The cargo collecting plate (24) is composed of two symmetrical long plates, and one end of the cargo collecting plate (24) away from the delivery track plate (12) is in a Y shape.

5. The workpiece automatic sorting and processing training system according to claim 1 is characterized by: The workpiece sorting device (26) comprises a control device (14), a second drive motor (19), a rotating rod (20), a mounting box shell (21) and a rotating gear (22); the control device (14) is fixedly connected to the upper side surface of the mounting bracket (5) away from the delivery track plate (12); the mounting box shell (21) is fixedly connected to the upper side surface of the mounting bracket (5) close to the delivery track plate (12); the upper side surface of the mounting box shell (21) close to the control device (14) is fixedly connected to the second drive motor (19); the second drive motor (19) is electrically connected to the control device (14); the rotating shaft of the second drive motor (19) is fixedly connected to the rotating rod (20); the rotating rod (20) extends into the inner cavity of the mounting box shell (21) and is fixedly connected to the rotating gear (22).

6. The workpiece automatic sorting and processing training system according to claim 5 is characterized by: The workpiece classification device (26) further comprises a rotating sleeve (18) and a rotating gear 2 (23); the rotating sleeve (18) is rotatably connected to the inner wall of the bottom side of the installation box shell (21); the upper end of the side surface of the rotating sleeve (18) is fixedly connected to the rotating gear 2 (23); the rotating gear 2 (23) is meshed with the rotating gear 1 (22); the lower end of the rotating gear 2 (23) extends to the bottom of the installation box shell (21) and is fixedly connected to the upper side surface of the connecting long plate (17).

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